Graco HFR Setup And Operation
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Graco HFR Setup And Operation

For nvh foam - cart hydraulic, plural-component, fixed-ratio proportioner. for dispensing nvh foam.
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Setup - Operation
™
HFR
Foam - Cart
Hydraulic, Plural-Component, Fixed-Ratio Proportioner.
For dispensing NVH foam.
For professional use only. Not approved for use in explosive atmospheres or hazardous
locations.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
See page 4 for model information and maximum
working pressure.
Patents Pending
for NVH
ti19507a
3A2797R
EN

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Summary of Contents for Graco HFR

  • Page 1 Setup - Operation ™ for NVH Foam - Cart 3A2797R Hydraulic, Plural-Component, Fixed-Ratio Proportioner. For dispensing NVH foam. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. Important Safety Instructions Read all warnings and instructions in this manual.

  • Page 2: Table Of Contents

    Warnings ....... . . 8 Graco Information ......100 Important Two-Component Material Information 11 Isocyanate Conditions .

  • Page 3: Related Manuals

    Accessory Manuals 3A1149 HFR Discrete Gateway Module Kits Manual 312864 HFR Communications Gateway Module Instructions-Parts 3A1936 Agitator Kit Instructions-Parts 3A1962 Agitator Kit with Heat Blanket Instructions-Parts 3A1657 HFR Flow Meter Kits Instructions-Parts 332544 HFR for NVH Prepoly Refresh Kit Instructions-Parts 3A2797R...

  • Page 4: Models

    Models Models Primary Primary Max Flow Approximate Maximum Full Load Heater Heater Rate Output per Hydraulic Fluid Working Peak Amps Voltage Watts Watts lb/min Cycle (A+B) Pressure Pressure ‡ System Per Phase* (phase) A (Red) B (Blue) (kg/min) gal. (liter) Ratio psi (MPa, bar) 24N569...
  • Page 5 If 2000 psi hoses were purchased and installed by Graco, the working pressure for the machine is already setup for the lower 2000 psi (13.8 MPa, 138 bar) working pressure by Graco. If the machine was pur- chased without hoses and aftermarket hoses rated at or above 3000 psi are to be installed, see instruction man- ual 313998 for the procedure to setup the machine for higher rated hoses.

  • Page 6: Accessories

    Accessories Accessories Applicator B (Blue) and A (Red) Feed Tanks Part Description Part Description 24J187 GX-16, 24:1, Straight, Machine Mount 24N594 20 gal. (75 l) Stainless Steel Tank, No Agitation, Insulation, 3 Level Sensors, A-Side 24K233 GX-16, 24:1, Left, Machine Mount 24N595 20 gal.

  • Page 7: Additional Accessories

    Accessories Additional Accessories Communications Gateway Module (CGM) Part Description 24C871 Hydraulic Power Pack Hydraulic Tank Fluid Level Part Description Sensor 24J415 CGM Mounting Kit 24C873 Hydraulic Power Pack Manifold Oil Temperature (Required for all applications) Sensor CGMDN0 GCA Gateway Module, DeviceNet Fieldbus 24F516 IsoGuard Select fluid, 6 quarts CGMEP0 GCA Gateway Module, EtherNet/IP Fieldbus 121728...

  • Page 8: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
  • Page 9 Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help pre- vent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
  • Page 10 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 11: Important Two-Component Material Information

    Important Two-Component Material Information Important Two-Component Material Information Isocyanate Conditions Moisture Sensitivity of Isocyanates Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture Spraying or dispensing materials containing isocya- (such as humidity) to form small, hard, abrasive crystals, nates creates potentially harmful mists, vapors, and which become suspended in the fluid.

  • Page 12: Changing Materials

    A (Red) and B (Blue) Components Changing Materials • When changing materials, flush the equipment mul- tiple times to ensure it is thoroughly clean. • Always clean the fluid inlet strainers after flushing. • Check with your material manufacturer for chemical compatibility.

  • Page 13: Typical Installation

    Wrap with tape during operation. . 1: Typical Installation Key: Tank Stand - A (Red) Tank Stand - B (Blue) AC Power Pack HFR Power Pack Dispense Gun Fluid Temperature Sensor (FTS) Manifold Main Hose Bundle Whip Hose Bundle 3A2797R...

  • Page 14: Component Identification

    PHA Primary Heater - A Side FB Component B (Blue) Fluid Manifold Inlet Primary Heater Fluid Inlet FM HFR Fluid Manifold PO Primary Heater Fluid Outlet FP Feed Inlet Pressure Gauge PR Primary Heater RTD FT Feed Inlet Temperature Gauge...
  • Page 15 Component Identification Fluid Manifold (FM) Detail Rear View ti9880a1 ti19510a Primary Heater (PHB) Primary Heater (PHA) Detail, B (Blue) side shown Detail, A (Red) side shown (In Enclosure) ti19511a ti19509a . 3: Component Identification, Continued 3A2797R...
  • Page 16 Component Identification Main Power Switch Circuit Breakers Located on top of the power distribution box, see page . The main power switch turns power and OFF . The main power switch Most circuit breakers are located inside the power distri- does not turn pumps or heat zones on.

  • Page 17: Hfr Hydraulic Power Pack

    Component Identification HFR Hydraulic Power Pack ti19514a . 4: HFR Hydraulic Power Pack Key: DA 9 Gallon Hydraulic Oil Reservoir (see Technical Data on DG Fan page 97 for specifications) DH Oil Filter DB Electric Motor DJ Shroud (not shown, removed for clarity)

  • Page 18: Motor Control Module (Mcm)

    Motor with the access cover (A) faces up. Control Module or damage may occur. See HFR Repair manual for details, see Related Manuals on The Motor Control Module uses an 8-position selector page 3.
  • Page 19 Component Identification Description Access Cover LEDs Warning Label 1A, 1B CAN Connections Three-way Splitter to: Oil Low Level Sensor, Dispense Valve Solenoid, and Footswitch Oil Temperature Sensor Electric Motor Temperature Sensor LVDT (Position Sensor) Three-way Splitter to: Hydraulic Directional Valve, Oil Overtemperature Switch Pressure Transducer B (Blue) side Pressure Transducer A (Red) side...

  • Page 20: Advanced Display Module (Adm)

    Component Identification Advanced Display Module (ADM) User Interface TI12362a1 . 6: ADM Component Identification - Front Buttons Ref. Button Function Ref. Button Function Soft Defined by application using ADM. System Enables/disables system. When sys- Keys enable/ tem is disabled, temperature control disable and dispense operation are disabled.
  • Page 21 Component Identification r_24E451_3B9900_1a . 7: ADM Component Identification - Rear Key: CJ Flat Panel Mount CN Module Status LEDs CK Model Number CP Accessory Cable Connections CL USB Module Interface CR Token Access Cover CM CAN Cable Connections CS Battery Access Cover ADM Module Status LEDs (CN) Conditions Module Status LED Signal Description...
  • Page 22 Component Identification Main Display Components The following figure calls out the navigational, status, and general informational components of each screen. For details regarding the user interface display see Shutdown, page 44. Current date and time Current chapter Next chapter Previous chapter (Right Arrow) (Left Arrow) Mode...

  • Page 23: Fluid Control Module (Fcm)

    Component Identification Fluid Control Module (FCM) ti12337a1 ti12336a1 . 9: Fluid Control Module (FCM) Key: Fluid Control Module Access Cover Base Module Status LEDs Module Connection Screws CAN Connectors Diagnostic Information Module Status LED (Ref E) Signal Diagnosis Green on System is powered up Yellow Internal communication in progress...

  • Page 24: Temperature Control Module

    Component Identification Temperature Control Module Signals ti12352a1 ti12353a1 . 10: High Power Temperature Control Module Sensor Connections Key: Overtemperature Switch Connection (primary heaters DC Output Connection only) Input Power Connection RTD Temperature Sensor Connection CAN Connections Output Power Connection Rotary Selector Switch, Token Access Signals ti12356a1 ti12357a1...
  • Page 25 Component Identification Temperature Control Module Diagnostic Heat Control Zone Selection Information The HFR unit supports four independent temperature control zones and two independent temperature moni- Module Status LEDs toring zones. The high power temperature control mod- ules are located inside the frame below the hydraulic...
  • Page 26 Component Identification Adjust Rotary Switch High Power Module Rotary Switch Settings Setting Zone The rotary switch setting indicates which zone the tem- perature control module will control in the system. The Not Used high power module uses an 8-position rotary switch. B (Blue) Primary Heat The low power module uses a 16-position rotary switch.
  • Page 27 Component Identification 3A2797R...

  • Page 28: Setup

    Setup Setup Perform this setup procedure to secure all necessary Ground system machine connections for machine operation. Locate system. This equipment must be grounded. a. Locate system on a level surface. See Dimen- sions on page 99 for space requirements. b.
  • Page 29 Setup The MAX-HOLD feature on a multimeter can be used to Table 2: Power Cord Requirements determine peak DC voltage on the line. DC is the proper Cord Requirements setting, as opposed to AC, because peak voltage is the critical parameter that affects the DC voltage level Model AWG (mm stored on the capacitive bus in power conversion equip-...
  • Page 30 Setup Connect HFR Proximity Cables to the GX-16. Connect Hydraulic Lines to the system. NOTE: Refer to the HFR and GX-16 manuals for more NOTICE details for the following procedures. Damage can occur to the directional valve if the NOTE: The cable is indicated by a green stripe.
  • Page 31 Install JIC #6 fitting assembly into the B Return port. Install PrePoly Refresh Kit (Optional). d. Install JIC #8 fitting assembly into both A Supply and A Return ports. Refer to HFR for NVH Prepoly Refresh Kit, Instruc- tions-Parts for installation and setup instructions. 3A2797R...
  • Page 32 Setup Step 9g, Step 9h Step 9i, Step 9j Step 9c, Step 9d, Step 9e, Step 9f ti19507a . 15: Material Hose Connections 3A2797R...
  • Page 33 Ensure A (Red) and B (Blue) inlet valves on the to the whip hose bundle. HFR and the material supply ball valves on the tanks are closed. NOTE: The ball valve kit is designed to fit in one orienta- tion only.
  • Page 34 Setup h. Connect cables (Y). Be sure cables have slack Connect GX-16 Hydraulic Lines when hose bends. Wrap cable and electrical connections with electrical tape. See Heated Hose manual for heated hose connection details and illustrations for the various types of heated hoses.
  • Page 35 Setup e. Turn on the power pack by navigating to the Attach trigger switch cable (if applicable) to gun and HFR. Home Screen, Standby Mode and press Circulate oil for 3 minutes to purge air from hydraulic hoses. NOTE: Pressure should not increase while air is purged from hoses.
  • Page 36 58 for more detail. complete. c. Calibrate HFR, page 37. See Calibration Screen, Main, page 59 for more detail. d. Define pump information. See System Screen 1, page 60 for more detail.
  • Page 37 This equipment is used with heated fluid, which can The HFR calibration procedure is a two step process. cause equipment surfaces to become very hot. To The first step, Learn Mode, must be performed when-...
  • Page 38 Setup a. Navigate to System Screen 3. Flush the System b. Press to enter the screen. c. Navigate to the pressure imbalance field. NOTE: System components will contain testing oil from the factory. Perform the following procedure when the d. Type the desired pressure imbalance setting machine is initially installed.
  • Page 39 Connect the applicator return hose to the fluid inlet fitting on the system. ti10006a1 g. Turn HFR main power ON h. Navigate to the System Setup Screen. Set the low pressure dispense to 25%. NOTE: The following steps are referring to the B side (Blue) components of the system.
  • Page 40 Setup Install GX-16 Orifices Pressure check hose See hose manual. Pressure check for leaks. If no leaks, wrap hose and electrical connections to protect from damage. a. Close both A side (Red) and B side (Blue) feed Check hydraulic fluid level inlet valves on the system.
  • Page 41 IsoGuard Select Fluid System Setup nstall High Volume Fill Kit (Optional). Component A (Red) Pump: Fill IsoGuard Select reservoir (LR) with IsoGuard Select fluid (provided by Graco). a. Close air supply ball valve (RA) to Husky Diaphragm pump. r_24m419_3a1961_1a . 23: High Volume Refill Kit a.
  • Page 42 Setup 20. I nstall Low Volume Fill Kit (Optional). r_24m418_3a1961_1a . 24: Low Volume Refill Kit a. Perform Pressure Relief Procedure, page 44. b. Close the ball valves located on the day tanks. c. Remove the swivel fitting from the day tank inlet port ball valve.

  • Page 43: Startup

    Startup Startup To reduce the risk of personal injury, do not operate HFR without all covers and shrouds in place. 1. Check that all machine connections are setup. See 6. Press to enable system. LED should be solid Setup procedure, page 28.

  • Page 44: Shutdown

    Shutdown Shutdown Pressure Relief Procedure 1. Park pumps. a. From the Home screen, press and select 1. Press to disable the ADM. Standby mode. 2. Shut off feed pumps and agitator, if used. 3. Turn PRESSURE RELIEF/DISPENSE valves (SA, b. Press .

  • Page 45: Flushing

    Flushing Flushing • To maintain grounding continuity when flushing or relieving pressure, hold a metal part of dispense gun firmly to the side of a grounded metal pail, then trigger gun. Flush equipment only in a well-ventilated area. Do not dispense flammable fluids.

  • Page 46: Maintenance

    Check hydraulic fluid level on dipstick. Fluid level must unobstructed be between indent marks (IM) on dipstick. Refill as Inspect HFR Powerpack air filter Weekly required with approved hydraulic fluid; see Run Screen (part 24H018), clean or replace Icons on page 53.

  • Page 47: Install Upgrade Tokens

    To install software upgrades: 1. Use correct software token stated in the table. See r_257396_3b9905_04b ™ Graco Control Architecture Module Programming manual for instructions. ti12334a1 NOTE: Upgrade all modules in the system to the software version on the token, even if you are replacing only one or two modules.

  • Page 48: Isoguard Select ™ System

    Maintenance ™ 2. Close air supply ball valve (RA) to Husky IsoGuard Select System Diaphragm pump. Check the condition of the IsoGuard Select filter and fluid weekly. Replace the filter if it becomes clogged with debris or gel. Change the fluid if it becomes a gel, its color darkens, or it becomes diluted with isocyanate.
  • Page 49 Maintenance . 27: IsoGuard Select Fluid Husky Diaphragm Pump 9. Install removed line (RE) back to Husky Diaphragm pump outlet. 10. Close drain valve (RD) and install drain plug. 11. Replace the filter basket and install a new IsoGuard filter (Part 125148). Fill reservoir with fresh IsoGuard Select fluid.

  • Page 50: Troubleshooting

    Troubleshooting Troubleshooting Light Tower (Optional) Signal Description Green on only System is powered up and there are Before performing any troubleshooting procedure: no error conditions present Yellow on An advisory exists 1. Perform Pressure Relief Procedure on page 44. Red flashing A deviation exists 2.
  • Page 51 Troubleshooting PROBLEM CAUSE SOLUTION Material does not maintain Ambient temperature is too cold Increase A (Red) and B (Blue) setpoints to increase temperature while spraying fluid temperature and keep it steady Flow too high Use smaller mix chamber. Decrease pressure. Material temperature Faulty RTD connections Verify that all FTS connections are snug and that pins...

  • Page 52: Appendix A - Adm Icons Overview

    Appendix A - ADM Icons Overview Appendix A - ADM Icons Overview Setup Screen Icons Icon Description Icon Description Erase All Counters on Page Enter Screen Access Flowmeter Calibration Exit Screen On Learn Mode Calibration screen: Valve Details Move pump Selects all shots to be changed to the All other screens: same user specific value...

  • Page 53: Run Screen Icons

    Appendix A - ADM Icons Overview Run Screen Icons Icon Description Icon Description Sets machine to low pressure Select mode. Set system in park (icon will be Sets machine to high pressure selected when system is parked) Current and setpoint temperature for Open, Close Valve primary heater.

  • Page 54: Appendix B - Adm Setup Screens Overview

    Appendix B - ADM Setup Screens Overview Appendix B - ADM Setup Screens Overview The ADM will start in the Run screens at the “Home” From the Setup screens, press to access the Run screen. From the Run screens, press to access screens.
  • Page 55 Appendix B - ADM Setup Screens Overview Shots Screen Due to variation in material properties, the ∆ column gives the ability to adjust the shot time/volume/weight This screen allows the user to edit shot definitions. The for each defined shot. contents of this screen change based on the flow units selection.
  • Page 56 Appendix B - ADM Setup Screens Overview 4. Use the following formula to calculate the ∆ column Volume/Weight Based Example: value. A 75 cc/s shot is defined to dispense for 75 cc. ((Flow Rate x Time) - Average Volume) Flow Rate Example 1: ((75cc/sec x 2sec) - 146cc) = 0.053 sec...
  • Page 57 Appendix B - ADM Setup Screens Overview 5. Enter the calculated value in the ∆ column. 3. Press to activate the option. Example 3: To edit a shot definition: 1. Navigate to Shots Screen. Shot Calibration Table This screen allows the user to set the offset, ∆(g), for a 2.
  • Page 58 Target Shot Size: 13g range and may need to be modified if the flow rate Shot 1 11.600 changes. Visit www.graco.com and search for PKE Shot 2 12.200 “Shot Calibration Table Worksheet” to assist in the cal- culations for the following procedure.
  • Page 59 See The piston can be moved to the left and right to obtain Calibrate HFR on page 37 for how to use the calibration the full range of motion. See Calibrate HFR on page 37 screens to calibrate the machine.
  • Page 60 HFR will start a dispense. This feature is not available for recirculation systems or applicable for P2/Fusion Dispense Valve applications. This feature can not be active if the Post Dispense Shot Disable fea- ture is active.
  • Page 61 Appendix B - ADM Setup Screens Overview Mix Head Operating Details Screen System Screen 3 This screen allows the user to define the mix head oper- This screen allows the user to edit the labels for the A ating parameters. (Red) and B (Blue) sides of the machine.
  • Page 62 Appendix B - ADM Setup Screens Overview Keyboard Screen Maintenance Screen This screen is used to edit the A (Red) and B (Blue) This screen shows shot number, sequence position, dis- labels on the ADM. Use arrow keys to select the desired pense valve, and accumulator charge cycle counters.
  • Page 63 Appendix B - ADM Setup Screens Overview Supply Screen • Auto Top-Off (2 or 3 Sensors) • Automatically selected with three level sensors This screen allows the user to specify the operating selected parameters for off-board, integrated tanks and indicate •...
  • Page 64 Appendix B - ADM Setup Screens Overview Refill Timeout Conditioning Screen 2 The refill time-out setting may be set by the user as a This screen shows the fluid path for the temperature means to abort the refill in the case of a high level sen- conditioning components and temperature setpoints for sor failure.
  • Page 65 Appendix B - ADM Setup Screens Overview Conditioning Screen 3 2. Press to display the setpoint and alarm values This screen allows the user to configure Night Mode associated with that component. operation. In Night Mode, the system will cycle on and off periodically or turn on at a preset time.
  • Page 66 Appendix B - ADM Setup Screens Overview Time Based Night Mode Conditioning Screen 6. To erase times, repeat steps 1 thru 3 and press This screen allows the user to set a specific time each once the desired time duration has been selected. day to turn the machine on or off.
  • Page 67 The HFR will also gen- erate a warning advisory if the user dispenses with a heat zone off while this feature is on.
  • Page 68 3 cycles/minute. The user must calibrate each range at the specified flow rate. If the flow rate is changed, the table must NOTE: If the HFR is in pressure mode, the selection be recalibrated. is not relevant.
  • Page 69 Tap to High Pressure Recirculation – This feature if checked (default is NOT checked), will command the HFR to interpret a footswitch tap as a go to high pres- sure recirculation mode, but will NOT dispense material (same as pressing the “...

  • Page 70: Appendix C - Adm Run Screens Overview

    Appendix C - ADM Run Screens Overview Appendix C - ADM Run Screens Overview Run screens are divided into five major sections: status, errors, events, and maintenance. The following diagram demonstrates the flow of the Run screens beginning with the Home screen. Home Status Errors #1...
  • Page 71 Appendix C - ADM Run Screens Overview Home Screen, Standby Mode Home Screen, Shot Mode In Standby Mode, the user can enable heating, park the This mode allows the user to select one of 100 pre- pumps, refill the tanks, circulate materials. defined shot numbers.
  • Page 72 Appendix C - ADM Run Screens Overview Home Screen, Sequence Mode 8. See Home Screen, Shot Mode on page 71 for other button functions. This mode allows the user to select one of five sequences (A-E). The progress bar on the bottom of the Home Screen, Operator Mode screen shows the progress of a shot dispensing from the selected sequence.
  • Page 73 Appendix C - ADM Run Screens Overview Home Screen, Night Mode Status Screen, Conditioning Control This screen allows users to turn on and off heat zones In Night Mode, the system will cycle on and off individually or all at once. When a zone is on it is periodically or turn on at a preset time.
  • Page 74 Appendix C - ADM Run Screens Overview Errors Screens Maintenance Screen This screen shows users a list of errors that have This screen displays historical information for each occurred in the system. Each error entry includes a pump in the system. The Batch counters are resettable description and error code along with a date and time and count both material usage and pump cycles.
  • Page 75 Appendix C - ADM Run Screens Overview Optional Screens The optional Diagnostic screen can be enabled in the Advanced Screen 4 screen, see page 68. Diagnostic The Diagnostic screen shows status information for var- ious components in the Motor Control Module. 3A2797R...

  • Page 76: Appendix D - Adm Error Codes

    Appendix D - ADM Error Codes Appendix D - ADM Error Codes Error Error Code Error Name Error Description Type Cause Solution P4H3 High AC Power Pack pressure too Alarm Accumulator Directional Check control line to Directional Valve. Replace Valve stuck in charge Accumulator high.
  • Page 77 Alarm Current commanding too much current Module code software, if problem persists contact Graco On the ADM go into the Setup screens to the System Pumps are defined with The requested dispense screens then make sure that the pump sizes are...
  • Page 78 Appendix D - ADM Error Codes Error Error Code Error Name Error Description Type Cause Solution Comm. Error CAA2 Module missing power Check power supply connection Red Hose Comm. Error CAA3 Module not programmed Program the module Red Inline Comm. Error CAA6 Red Blanket Comm.
  • Page 79 Appendix D - ADM Error Codes Error Error Code Error Name Error Description Type Cause Solution This calibration lets the MCM Recalibrate the machine Rerun the learn mode calibration know where the ends of the Check to ensure the pressure transducer is properly Loose/bad connection pump are.
  • Page 80 Appendix D - ADM Error Codes Error Error Code Error Name Error Description Type Cause Solution Red Tank L8A1 Sensor Failure A level sensor had ceased Deviation Bad level sensor Replace level sensor working Blue Tank DR6B Sensor Failure Red Tank L9AX Leak Detected...
  • Page 81 Appendix D - ADM Error Codes Error Error Code Error Name Error Description Type Cause Solution Visually check to ensure the pump is moving, if not Motor failure ensure the motor is wired properly If motor is moving but pump is not and pressure is not Hydraulic power pack building they hydraulic power pack may need failure...
  • Page 82 Appendix D - ADM Error Codes Error Error Code Error Name Error Description Type Cause Solution Low Ratio R1D0 Alarm Alarm High Ratio R4D0 Alarm Ratio monitor has detected an Material A to Material B Check feed system out of ratio condition is out of ratio Low Ratio R2D0...
  • Page 83 Appendix D - ADM Error Codes Error Error Code Error Name Error Description Type Cause Solution Red Hose T2AA Low Fluid Temp. Red Tank T2AE Low Fluid Temp. Temperature is out of Check temperature alarm limits alarm limits Red Chiller T2AF Low Fluid Fluid temperature for a monitor...
  • Page 84 Appendix D - ADM Error Codes Error Error Code Error Name Error Description Type Cause Solution Red Hose T4A2 High Fluid Temp. Red Inline T4A3 High Fluid Temp. Red Tank T4A6 High Fluid Temp. Defective Temperature Replace Power Temperature Control Module Control Module Red Chiller T4A7...
  • Page 85 Appendix D - ADM Error Codes Error Error Code Error Name Error Description Type Cause Solution Red Tank T6A6 RTD Fault Blue Tank T6B5 RTD Fault Red Inline T6A3 RTD Fault Blue Inline T6B1 Loose or bad connection Check RTD wiring RTD Fault RTD 1 is giving no or invalid Alarm...
  • Page 86 Appendix D - ADM Error Codes Error Error Code Error Name Error Description Type Cause Solution Red Blanket T9C6 Ctrl Shutdown Blue Blanket T9C5 Ctrl Shutdown Red Inline T9C3 Ctrl Shutdown Blue Inline T9C1 Ctrl Overheated Turn conditioning zone off. Wait a few minutes. If the Shutdown PCB over temperature Alarm...
  • Page 87 Appendix D - ADM Error Codes Error Error Code Error Name Error Description Type Cause Solution No power to directional Make sure the directional valve has power valve Make sure the cord to the directional valve is Bad directional valve connected to the correct port and the cord is not connection damaged...
  • Page 88 Appendix D - ADM Error Codes Error Error Code Error Name Error Description Type Cause Solution On the ADM go into the setup screens -> System-> System incorrectly setup and ensure that all pages have properly defined Invalid The requested controlling values Setpoint value (pressure or flow) is...

  • Page 89: Appendix E - System Events

    Appendix E - System Events Appendix E - System Event Code and String Triggers Events EQU1-R: Settings The system settings were successfully Downloaded transferred from the ADM to a USB drive. Event Code and REQU-R: Settings The system settings file was success- String Triggers Uploaded...
  • Page 90 Appendix E - System Events 3A2797R...

  • Page 91: Appendix F - Usb Operation

    Appendix F - USB Operation Appendix F - USB Operation Overview The third option is a checkbox that enables or disables the ability to record errors associated with the USB logs. There are 3 main uses for the USB on a GMS system: Download Log Files •...

  • Page 92: Log Files, Folder Structure

    Appendix F - USB Operation Log Files, Folder Structure . 30: DOWNLOAD, DATAxxxx Folders Each time a stick-drive is inserted into the ADM USB port, a new folder named DATAxxxx is created. The number at the end of the folder name is incremented each time a stick-drive is inserted and data is downloaded or uploaded. In each DATAxxxx folder there are three log files.
  • Page 93 Appendix F - USB Operation Example 2-JOB File The 2-JOB file is the Shot Data Log file. Example 3-SYSTEM File The 3-SYSTEM file is the Software Version log file. 3A2797R...

  • Page 94: Transfer System Settings

    The user should never attempt to modify the SET- remove the SETTINGS.TXT file from the UPLOAD TINGS.TXT file in any way. Graco is not responsi- folder to prevent accidental loss of data the next time ble for damages caused by an improperly modified the USB stick-drive is inserted into the ADM USB port.

  • Page 95: Update Custom Language

    Appendix F - USB Operation Update Custom Language NOTICE Low-quality USB stick drives may lead to burning out the USB port on the ADM. Use only high-quality USB stick-drives with the ADM USB port. Use the following process to customize the text on the 8.
  • Page 96 Appendix F - USB Operation Example SETTINGS.TXT File NOTICE The user should never attempt to modify the SET- TINGS.TXT file in any way. Graco is not responsi- ble for damages caused by an improperly modified setup file. Example DISPTEXT.TXT File...

  • Page 97: Technical Data

    Technical Data Technical Data HFR for NVH Foam Metric Maximum fluid working pressure 2000 psi 14 MPa, 138 bar Maximum Fluid Temperature 180°F 82°C Fluid Inlet Feed Pressure Range 50 psi to 100 psi 345 kPa, 3.4 bar to 0.7 MPa, 7 bar...

  • Page 98: Motor Control Module Technical Data

    Three Phase Output Current 0-30A Output Overload 200% for 0.2 seconds DC Power Supply 24 Vdc, Class 2, Graco-provided power supply Enclosure Type 1 Max Ambient Temperature 50°C (122°F) Overtemperature protection is provided to protect from motor overload. Current limit, set via the software, is provided as a secondary protection from motor overload.

  • Page 99: Dimensions

    Technical Data Dimensions ti19519a Dimensions A (Height) 76 in. (193 cm) B (Width) 72 in. (183 cm) C (Length) 58 in. (147 cm) 3A2797R...

  • Page 100: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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