Related Manuals for Midtronics CTS-655P
Summary of Contents for Midtronics CTS-655P
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Page 1: Instruction Manual
CELLTRON GENSTART CTS-655P Battery & Electrical Diagnostic Analyzer INSTRUCTION MANUAL... -
Page 2: Table Of Contents
Contents Contents Chapter 1: Before You Begin ....................5 Starting the tester for the first time ........................5 Safety ...................................5 Conventions used in this manual ........................6 Utilisation in accordance with „intended purpose“ ..................6 Disposal..................................6 Chapter 2: Description ......................7 Connections and Data Ports ..........................7 Connecting the Battery Test Cable ........................8 Removing and Inserting the Data Card ......................8 Display and Keypad ..............................9... - Page 3 Contents Chapter 3: Test Preparation ....................14 Inspecting the Battery ............................14 Testing Out of Generator ........................... 14 Testing In Generator ............................14 Connecting the Battery Test Cable ......................... 14 Setting User Preferences ............................ 14 Chapter 4: Battery Testing ....................15 New Battery Test ..............................
- Page 4 Contents Chapter 5: Utilities ....................... 22 Config Tester ................................22 Display ..................................23 Language ................................24 Shop Info ................................. 24 Coupon ..................................25 Edit Coupon ................................25 Format Card ................................25 Clear Counters ............................... 25 Update ..................................25 Chapter 6: Print/View ......................26 Chapter 7: Version Info ......................
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Page 5: Chapter 1: Before You Begin
Chapter 1: Before You Start Chapter 1: Before You Begin Starting the tester for the first time When the tester is started for the first time the operator is asked to enter local language, local time and date information. Changes can be made afterwards by going in to the Utility Menu and selecting CONFIG TESTER. Safety ENSURE ALL RELEVANT BEST OPERATING PRACTICES (BOP’S) ARE STRICTLY ADHERED TO WHEN CARRYING OUT ANY TASKS EXPLAINED IN THIS MANUAL. -
Page 6: Conventions Used In This Manual
Chapter 1: Before You Start Conventions Used in This Manual To help you learn how to use your analyzer, the manual uses these symbols and typographical conventions: The safety symbol followed by the word WARNING or CAUTION indicates instructions for avoiding hazardous conditions and personal injury. The word CAUTION without the safety symbol indicates instructions for avoiding CAUTION equipment damage. -
Page 7: Chapter 2: Description
Chapter 2: Description Chapter 2: Description Connections and Data Ports Integrated thermal printer Release lever for door to paper compartment Paper slot LCD screen with MAIN MENU Control Panel: keypad and power button 6-pin connector for the battery test cable Spring-loaded data card slot for test data storage and software upgrades. -
Page 8: Connecting The Battery Test Cable
Chapter 2: Description Connecting the Battery Test Cable CAUTION: To prevent damage to the analyzer’s circuitry, do not connect the analyzer to a voltage source greater than 30 Vdc. To connect the battery test cable to the analyzer align the arrow on the cable connector with the arrows on the analyzer’s housing. -
Page 9: Display And Keypad
Chapter 2: Description Display and Keypad The keypad and display work together to help you quickly find and use the right tools at the right time. The display also keeps you on track with on-screen navigation aids, directions and messages. POWER Key Press the POWER button to turn the analyzer on and off. -
Page 10: Data Entry Methods
Chapter 2: Description Data Entry Methods To perform a particular test or function, the tester will ask for different types of information. This means that the methods you use to enter information will change depending on the type of information requested. The four types of entry methods are described below. -
Page 11: Menu Maps
Chapter 2: Description Menu Maps This section will help you get to your destination while letting you know what test leads you may need when you arrive. The test leads are represented by symbols for their connectors. Main Menu The MAIN MENU is the starting point for all tools and utilities, which are depicted as icons. Some icons lead directly to the function they represent, while others are menu icons that lead to two or more functions. -
Page 12: Print/View Menu
Chapter 2: Description Print/View Menu The tester stores the last test results in its memory until you perform another test. To review or print results before you retest, select a test type in the Print/View Menu. RESULTS Displays the last test results per test type (single, series or pack). The results can be printed to the integrated printer. -
Page 13: Utility Menu
Chapter 2: Description Utility Menu The Utility Menu lets you customize your analyzer to suit your needs. SETUP (Screen 1) Sets the language of the Configur the tester by Settings to adjust the display and printouts. selecting several specific screen contrast and back- functions light time. -
Page 14: Chapter 3: Test Preparation
Chapter 3: Test Preparation Chapter 3: Test Preparation Inspecting the Battery Before starting the test visually inspect the battery for: • Cracked, buckled, or leaking case. If you see any of these defects, replace the battery. • Corroded, loose, or damaged cables and connections. Repair or replace them as needed. •... -
Page 15: Chapter 4: Battery Testing
Chapter 4: Battery Test Chapter 4: Battery Testing The tester will guide you through the steps of selecting your battery test parameters and interpreting the results. Before you start the test, review the instructions in Chapter 3: Test Preparation. New Battery Test 1. -
Page 16: Out Of Generator
Chapter 4: Battery Test Out of Generator 1. From the MAIN MENU choose BATTERY TEST. 2. Choose BATTERY TEST and you will see two options in BATTERY AGE: • IN SERVICE • NEW BATTERY Please, choose IN SERVICE. In service means the battery has been in use, and when performing the OUT OF GENERATOR test, the battery is NOT installed in the generator. -
Page 17: In Generator
Chapter 4: Battery Test In Generator 1. From the MAIN MENU choose BATTERY TEST. 2. Choose BATTERY TEST and you will see two options in BATTERY AGE: • IN SERVICE • NEW BATTERY Please, choose IN SERVICE. In service means the battery is in use, and when performing the IN GENERATOR test, the battery is installed in the generator. - Page 18 Chapter 4: Battery Test • •...
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Page 19: Additional Tester Messages
Chapter 4: Battery Test Additional tester messages Deep Scan Test In some cases the tester may need to further analyze the battery to determine whether the battery should be replaced or it has a significant chance to be recovered. It will then conduct a Deep Scan Test of the battery for a few seconds. -
Page 20: System Noise
Chapter 4: Battery Test Battery Test Results After the test the tester will display the battery decisions with the complete results in a series of screens. Use the UP/DOWN ARROW keys to scroll through each result. To print the results press the PRINT soft key. To return to the MAIN MENU, press the END soft key. -
Page 21: Pack Test Result
Chapter 4: Battery Test New Battery Test Result Decision Recommended Action and Information GOOD BATTERY Return the battery to service BATTERY APPROVED Fully charge the battery prior to placing into service. REST & RETEST Battery could have a surface charge, because it has recently been charged. CHARGE &... -
Page 22: Chapter 5: Utilities
Chapter 5: Utilities Chapter 5: Utilities From the MAIN MENU select the Utility Menu using the UP, DOWN, LEFT and RIGHT ARROW keys. From the Utility Menu select CONFIG TESTER. The Utility Menu allows you to easily set up your battery tester: Config Tester TIME : 15:23... -
Page 23: Display
Chapter 5: Utilities Display From the MAIN MENU select the Utility Menu using the UP, DOWN, LEFT and RIGHT ARROW keys. From the Utility Menu select DISPLAY. The LCD OPTIONS utility enables you to adjust the contrast of the text on the display and the backlight time. -
Page 24: Language
Chapter 5: Utilities Language From the MAIN MENU select the Utility Menu using the UP, DOWN, LEFT and RIGHT ARROW keys. From the Utility Menu select LANGUAGE. The LANGUAGE utility enables you to select a language for the display and printouts. To set your preference: Use the UP/DOWN ARROWS to move the dot to the option button of your choice. -
Page 25: Coupon
Tester software using files on an SD card. The use of a special formatted card is required for this action. FIRMWARE (use this option when new software becomes available from Midtronics) SAVE CONFIG (the tester will store the workshop address to the data card, file name is CONFIG.CSV) -
Page 26: Chapter 6: Print/View
Chapter 6: Print/View Chapter 6: Print/View From the MAIN MENU select the Print/View Menu using the UP, DOWN, LEFT and RIGHT ARROW keys. The Print/View Menu enables you to view and print the results of the tests performed before you perform another test and overwrite the results in memory. -
Page 27: Chapter 7: Version Info
Chapter 7: Version Info Chapter 7: Version Info From the MAIN MENU select Version Info using the UP, DOWN, LEFT and RIGHT ARROW keys. Version info displays the software version, the database version, the total tests performed and the serial number. -
Page 28: Chapter 8: Troubleshooting
Chapter 8: Troubleshooting Chapter 8: Troubleshooting If you have problems with the display or printer try these troubleshooting suggestions: Problems with the Display The display does not turn on: • Check the connection to the battery. • The analyzer’s internal batteries may need to be replaced. The display flickers or is dim: •... -
Page 29: Chapter 9: Tester Internal Batteries
Chapter 9: Tester Internal Batteries Chapter 9: Tester Internal Batteries The Tester uses 6 AA, 1.5-volt batteries (alkaline recommended) to allow testing of batteries down to 1 volt and supply power while the menu is active. The analyzer can test batteries down to 5.5 volts when the internal batteries are not functioning. -
Page 30: Appendix A: Battery Configurations
APPENDIX A - Battery Configurations APPENDIX A: Battery Configurations • •... -
Page 31: Appendix B: Explanation Jis
APPENDIX B - Explanation JIS APPENDIX B: Explanation JIS JIS stands for Japanese Industrial Standard. These batteries do not show any values on the label, but a code. This code, mentioned on the label, is linked to values which are programmed into the tester. By choosing the correct code, the tester will test the battery against the correct values. -
Page 32: Patents & Limited Warranty
Patents & Limited Warranty Patents The EXP series is made by Midtronics, Inc., and is protected by one or more U.S. and foreign patents. For specific patent information, contact Midtronics, Inc. at +1 630 323-2800. Limited Warranty This analyzer is warranted to be free of defects in materials and workmanship for a period of two years from date of purchase.