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- Page 1 User’s TDLS220 Manual Tunable Diode Laser Spectroscopy Analyzer Start-up Manual IM11Y01B02-11E-A IM11Y01B02-11E-A Yokogawa Corporation of America 2 Dart Road, Newnan, Georgia U.S.A. 30265 3rd Edition Tel: 1-800-888-6400 Fax: 1-770-254-0928 Yokogawa Corporation of America...
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Page 2: Preface
Media No. IM 11Y01B02-11E-A 3rd Edition :August. 2012 (YCA) IM 11Y01B02-11E-A 3rd Edition :August 14, 2012-00 All Rights Reserved Copyright © 2012, Yokogawa Corporation of America... -
Page 3: Safety Precautions
Safety, Protection, and Modification of the Product • In order to protect the system controlled by the product and the product itself and ensure safe operation, observe the safety precautions described in this user’s manual. we assume no liability for safety if users fail to observe these instructions when operating the product. • If this instrument is used in a manner not specified in this user’s manual, the protection provided by this instrument may be impaired. • If any protection or safety circuit is required for the system controlled by the product or for the product itself, prepare it separately. • Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter simply referred to as YOKOgAwA) when replacing parts or consumables. • Modification of the product is strictly prohibited. • The following safety symbols are used on the product as well as in this manual. DANGER This symbol indicates that an operator must follow the instructions laid out in this manual in order to avoid the risks, for the human body, of injury, electric shock, or fatalities. - Page 4 <1 QUICK START> 1-5 iii SAFETY should be considered first and foremost importance when working on the equipment described in this manual. All persons using this manual in conjunction with the equipment must evaluate all aspects of the task for potential risks, hazards and dangerous situations that may exist or potentially exist. Please take appropriate action to prevent ALL POTENTIAL ACCIDENTS. 1) Safe lifting and carrying If it is necessary to relocate the analyzer, it should be lifted by at least two people wearing protective gloves and steel toe boots. The analyzer should be always transported either in a vertical position as shown in the picture, or in a horizontal position with the mounting plate facing down.
- Page 5 Warranty and service Yokogawa products and parts are guaranteed free from defects in workmanship and material under normal use and service for a period of (typically) 12 months from the date of shipment from the manufacturer. Individual sales organizations can deviate from the typical warranty period, and the conditions of sale relating to the original purchase order should be consulted.
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Page 6: Table Of Contents
TOC-1 Model TDLS220 Tunable Diode Laser Spectroscopy Analyzer Start-up Manual IM 11Y01B02-11E-A 2nd Edition CONTENTS Preface ....................................i Safety Precautions ................................ii Instrument Check ...............................1-1 Quick Start ..................................2-1 Installation and Wiring ...............................3-1 3.1 Mounting the Analyzer ....................... 3-1 3.2 Sample Inlet and Outlet considerations ..................3-2 3.3 Wiring Details .......................... -
Page 7: Instrument Check
Upon delivery, unpack the instrument carefully and inspect it to ensure that it was not damaged during shipment. If damage is found, retain the original packing materials (including the outer box) and then immediately notify the carrier and the relevant Yokogawa sales office. Make sure the model number on the nameplate of the instrument agrees with your order. -
Page 8: Quick Start
NOTE! – All purge, Validation Gas and other gas utility lines should be thoroughly cleaned, dried and purged prior to connecting to the analyzer – Failure to do so can result in serious damage to the TDLS220 or contamination to the... - Page 9 Advanced Menu needs to be accessed. Advanced Menu access is Password protected (default 1234, can be changed by user if necessary) and should only be used by skilled and trained persons - Contact Yokogawa Laser Analysis Division or Local Agent if any doubts! Go to the Data section under Basic and configure the appropriate ‘Record Result Data’ settings. This will ensure the analyzer stores important information during operation that may be used to verify operation/ status/diagnostics and other trouble shooting.
- Page 10 Failure to do so may result in damage and can void any warranty! If there is any doubt about any aspect of the Instrument installation or use, please contact Yokogawa Laser Analysis Division and/or your authorized Representative/Distributor.
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Page 11: Installation And Wiring
3 Installation and Wiring 3.1 Mounting of the Analyzer Refer to the SAFETY section (Safe handling and relocation) for instructions on holding and moving the analyzer. The TDLS220 is suitable for wall mounting by means of the four corner located mounting holes as shown below: The holed are ½” sized for typically 3/8” or ¼” bolts and should be used with appropriate sized flat and locking washers. Ensure the analyzer is securing fastened and that there is suitable access for maintenance, etc. The analyzer is designed for operation outside buildings, at normal environmental conditions (see Environmental specifications, page 11). However, it must be protected from direct rain and snow fall. -
Page 12: Sample Inlet And Outlet Considerations
<3 INSTALLATION AND WIRING> 3.2 Sample Inlet and Outlet Considerations The following criteria should be considered when selecting the installation point in respect to the process conditions (1/4” OD Swagelok tube fittings): Process Gas Condition: - The sample should be clean, dry, non-condensing at the inlet to the sample cell. -
Page 13: Wiring Details
<3 INSTALLATION AND WIRING> Wiring Details Screw Terminal Block (SAK2.5) Details: (also see following diagram for internal wiring). Field or Terminal Function Notes/Comments Factory Factory +24 VDC DC power from the 24 power supply in adjacent enclosure. 0 VDC +24 VDC 24VDC power take-off to integral purge indicator/switch unit (when fitted) 0 VDC Field SV 1 remote... - Page 14 <3 INSTALLATION AND WIRING> Factory Ethernet + Transmit - Transmit + Receive - Receive Factory Detect Internal connections only – do not use Field Analog Cal/Val initiate signal loop (SV # 1) to Remote voltage free con- #1 output tacts/switch. Do not apply external power! Analog Cal/Val initiate signal loop (SV # 2) to Remote voltage free con- #2 output...
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Page 15: Purge Gas Requirements And Hazardous Area Systems
<3 INSTALLATION AND WIRING> 3.4 Purge Gas Requirements and Hazardous Area Systems The TDLS220 Analyzer requires a continuous nitrogen (optionally instrument air) gas purge to prevent ambient oxygen ingress to the optical path, when oxygen is the measured gas. The flow rate can be minimized as long as it prevents any ambient oxygen ingress to the measurement optical path. Other purge gases may be used as long as they do not contain any of the measured gas and a clean, dry, etc. For hazardous area operation, the same nitrogen purge gas is used to purge the entire analyzer (including non- optical path sections such as the electronics). - Page 16 <3 INSTALLATION AND WIRING> I/A Purge Inlet LASER & FLOW CELL DETECT POWER I/A Purge Vent HEAT ELECTRONICS TRACE CONTROLLER Figure 4 – Safe Area/General Purpose I/A Analyzer Purge Schematic I/A Purge Inlet N2 Purge Inlet General Purpose LASER & FLOW CELL Safe Area DETECT N2 Purge Vent POWER I/A Purge Vent HEAT ELECTRONICS...
- Page 17 <3 INSTALLATION AND WIRING> N2 Purge Inlet Hazardous Area LASER & Div 2 BCD ATEX CAT3 FLOW CELL DETECT POWER HEAT ELECTRONICS TRACE N2 Purge Vent CONTROLLER Figure 6 – Hazardous Area N2 Analyzer Purge Schematic Figure 7 – Hazardous Area I/A Analyzer Purge Schematic Please also refer to any separate Purge System Original Manufacturers Operating Instructions and Manuals in conjunction with this Instruction Manual.
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Page 18: Revision Record
<REVISION RECORD> 1-18 Manual Title: Model TDLS220 Tunable Diode Laser Spectroscopy Analyzer Start-up Manual Manual Number: IM 11Y01B02-11E-A Edition Date Remark (s) April 2008 Newly Published June 2012 Revisions: 1. Formatting was corrected. 2. Preface section was added. 3. Instrument check, now section one was added. - Page 19 Material safety data be included for all components of the processes to which the equipment has been exposed. TDLS220 TruePeak Series Electronic User’s Manaul IM 11Y01B02-21E-A CD-R [Contents] This CD-ROM contains information in PDF format that is necessary for sale and effective operation of the product.
- Page 20 Yokogawa has an extensive sales and Yokogawa Corporation of America distribution network. North America 2 Dart Road, Newnan, GA 30265-1094, USA Please refer to the website (www. Phone: 800-888-6400 Fax: 770-254-0928 yokogawa.com/us) to contact your nearest 12530 West Airport Blvd., Sugar Land, TX 77478 representative. Phone: 281-340-3800 Fax: 281-340-3838 Mexico Melchor Ocampo 193, Torre C, Oficina 3”B” Veronica Anzures D.F., C.P. 11300 Phone: (55) 5260-0019, (55) 5260-0042 Yokogawa Canada, Inc.
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