Warning and Disclaimer The product is provided on an “as is” basis. YOKOGAWA shall have neither liability nor respon- sibility to any person or entity with respect to any direct or indirect loss or damage arising from using the product or any defect of the product that YOKOGAWA can not predict in advance.
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Toc-3 Manual Cleaning and Calibration Functions ..........5-5 Functions Related to Display ................5-7 Functions Related to Contact Output ............. 5-7 Other Functions ....................5-8 5.6.1 Overview of the Spike Detection Function ......... 5-8 5.6.2 Settings of Spike Detection Function ..........5-9 PROCEDURES FOR CONVERTER OPERATION ........
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Toc-4 7.15 Zero and Span Standards ................7-14 7.15.1 Zero Turbidity Standard ..............7-14 7.15.2 Span Standards ................7-14 7.16 Replacement of Silicone Tube ............... 7-15 TROUBLESHOOTING ................8-1 Events in Which FAIL Lamp Is Lit ..............8-1 Events in Which FAIL Lamp Is Not Lit ............8-5 SPARE PARTS ..................
<1. OVERVIEW> 1. OVERVIEW The applications of turbidimeters, which have been used for operation or control of fi ltration plants, are expanding into turbidity detection in chemical processes and in measurement of suspended solid particulates in various types of industrial wastewater. Model TB400G Scattered-light Turbidimeter is a process turbidimeter employing the principle of measuring surface-scattered light.
<1. OVERVIEW> 1.1 System Confi guration The TB400G scattered-light turbidimeter comprises a detector, converter and sampling system (which supplies process sample water, zero-calibration water (“zero water”), and cleaning water). This instrument is classifi ed into three types depending on the specifi cations for the sampling system.
<1. OVERVIEW> 1.1.4 TB400G-□-□-A3 (with automatic cleaning and zero calibration) This is a system which comprises the TB400G-□-□-A1 model with the automatic cleaning and automatic zero calibration functions added (see subsection 2.6.3). The sampling system of this system incorporates solenoid valves at the cleaning water tubing and zero calibration tubing and electric motor-operated valves under the header tank and at the measuring-water tubing.
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<1. OVERVIEW> Display Analog Amplifier Converter output Lamp power Amplifier supply Turbidity Reference element element Lens Lamp Scattered Detector Reflected light light Lenses Measuring cell Transmitted light Drain Measuring water F0102.ai Figure 1.2 Operating Principle IM 12E04A02-02E 3rd Edition : May. 31, 2010-00...
<2. SPECIFICATIONS> 2. SPECIFICATIONS 2.1 Standard Specifi cations Application: Turbidity of fi nished water, sewage, river water, and water used in general processes Measuring Method: Surface scattering-light measurement Measuring Range: 0-2 to 0-2000 mg/l (degrees) Display: 4-digit LED display (resolution; 0.01 mg/l (degrees), maximum display value;...
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<2. SPECIFICATIONS> End: #CLEANING_END Maintenance/measurement signal: Transmitted once when mode is switched. Maintenance: #MAINTENANCE Measurement: #MEASURE Failure signal: Transmitted continuously when failure occurs. Transmitted in succession when multiple failures occur. #ERR** , error numbers (11, 12, 13, 14, 15, 18, 25, 26) in **. Example 1: #ERR11 Example 2: #ERR11_ERR18 Note: A space code is transmitted by “_”...
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<2. SPECIFICATIONS> Maintenance Functions (<MAINT.> mode): Zero calibration, shift calibration, span calibration, sensitivity correction calibration, manual start of auto cleaning, manual start of auto zero calibration, error code indication, error reset and calibration of lamp control reference value. Setting Functions: <PROGRAM.1>...
<2. SPECIFICATIONS> Error Detection Function: Turbidity overrange, lamp disconnection, lamp voltage failure, AD circuit failure, memory failure and CPU failure. Check Function: Converter operation check Manual Calibration: Zero calibration: Zero turbidity water or light source off zero, selectable Span calibration: Calibration plate Other Functions Bi-linear output, high/low alarm and average coeffi...
<2. SPECIFICATIONS> 2.3 Model and Suffi x Codes (Style code: S3) Model Suffi x code Option code Description TB400G ······················· ··················· Open-surface turbidimeter using scattered light Output –4 ··················· 4 to 20mA DC –5 ··················· 1 to 5V DC Power supply –1 ···················...
2-20 <2. SPECIFICATIONS> 2.6.3 TB400G-□-□-A3 Head tank Detector (Note) Motor-operated valve Solenoid valve Water sample (VP16) Pinch valve Manually operated valve Tap Water (VP16) Solenoid valve Manually Manually (Note1) operated operated valve valve Zero-turbidity reference filter PVC tray Manually operated valve Drain (VP40) (Note1) Please consider to install a check valve so that cleaning water does not flow backward in the tap water side.
2-23 <2. SPECIFICATIONS> 2.6.9 TB400G-□-□-A3/FC Turbidity Head tank Free available chlorine detector (Note) analyzer detector Needle valve Motor- operated Water sample (VP16) valve Manually operated Solenoid valve valve Pinch valve Manually operated valve Tap Water (VP16) Manually Solenoid valve Manually (Note1) operated operated valve...
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2-24 <2. SPECIFICATIONS> Valves *1 Detector Dedicated cable Converter Turbidity element Reference element Lamp G L1 L2 *1 : Valve connections vary with the specifications as shown below. F0223.ai Specifi cations and Connections Specifi cations with/without sampling system, Valves to be Suffi...
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2-25 <2. SPECIFICATIONS> Detector Converter Dedicated cable Mainatenance contact output Fail contact output Upper and lower limit alarms or automatic calibration/cleaning contact output Remote range switching input *2 Pinch valve Output range 1 Range contact output *3 Output range 2 Output range 3 Solenoid valve Digital output signal...
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2-26 <2. SPECIFICATIONS> /PHU, /PHN pH converter Sensor cable (PH400G) (Please wire by the customer) Terminal box pH sensor (PH8EFP) (Please wire by the customer) S1-S3 pH holder (PH8HF) FAIL Ultrasonic oscillator Input/output Power (PUS400G) signal supply Detector Converter Dedicated cable Mainatenance contact output Fail contact output Upper and lower limit alarms or...
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2-27 <2. SPECIFICATIONS> Free available chlorine Free available chlorine analyzer converter analyzer detector(FC400G) (FC400G) Terminal box Dedicated cable Power Output signal supply Detector Converter Dedicated cable Mainatenance contact output Fail contact output Upper and lower limit alarms or automatic calibration/cleaning contact output Remote range switching input *2 Pinch valve...
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2-28 <2. SPECIFICATIONS> /ARS Detector Converter Dedicated cable Mainatenance contact output Fail contact output Upper and lower limit alarms or automatic calibration/cleaning contact output Remote range switching input *2 Pinch valve Output range 1 Range contact output *3 Output range 2 Output range 3 Solenoid valve Digital output signal...
<3. INSTALLATION, PIPING, AND WIRING> 3. INSTALLATION, PIPING, AND WIRING 3.1 Installation 3.1.1 Unpacking The scattered-light turbidimeter is shipped only after being packed so as not to be damaged during transportation. When the turbidimeter is delivered, unpack the meter carefully. If the turbidimeter with a sampling system is delivered, unpack them near the location where they are to be installed.
<3. INSTALLATION, PIPING, AND WIRING> 3.2 Piping 3.2.1 TB400G-□-□-NN (without sampling system) (1) Measuring water piping For a sample fl ow of 1.5 to 2 l/min, the sample can be introduced directly into the detector. Connect the attached OD-33 mm/ID-25 mm black soft PVC pipe to the Sample inlet. However, if the sample fl...
<3. INSTALLATION, PIPING, AND WIRING> (2) Tap-water piping This is piping to supply cleaning water and zero-calibration water to the detector. Supply water having a turbidity of 2 mg/l or less, such as tap water. The pressure of the water to be used is 100 to 500 kPa.
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<3. INSTALLATION, PIPING, AND WIRING> (5) Contact output (maintenance, failure, upper and lower limit alarms, or automatic zero calibration/cleaning output) wiring (if necessary) Receiving instrument Turbidity converter Analog output wiring ANALOG REMOTE Remote range OUTPUT RANGE – – selection contact input Maintenance MAINT contact output...
<3. INSTALLATION, PIPING, AND WIRING> 3.3.1 Power and Grounding Wiring [Power Wiring] This is the wiring to supply power, conforming to the frequency and voltage specifi cations, to the converter. Connect converter terminals L1 and L2 to the power supply. Use a two-conductor cable having a fi...
<3. INSTALLATION, PIPING, AND WIRING> (2) Make the soldered leadwire length almost the same as other conductor lengths and attach crimp terminal lugs conforming to an M4 (4 mm) screw to the tips of each conductor and this leadwire. (3) Connect the cable to the converter terminals (TD, RD, DG, and G). Connect the conductors as shown in Figure 3.7.
<3. INSTALLATION, PIPING, AND WIRING> Table 3.2 Contact Input and Output Range R1-R2 R1-R3 Output range RANGE 1 RANGE 2 RANGE 3 The range contacts can be output as in Figure 3.9. RANGE 1 RANGE 2 RANGE 3 F0309.ai Figure 3.9 Range Contact Output 3.3.5 Contact Output Wiring The converter outputs contact signals for failure, maintenance, and upper and lower limit alarm or...
<4. OPERATION> 4. OPERATION 4.1 Preparation for Operation For preparation, proceed with the work in turn according to the items in subsections 4.1.1 to 4.1.9. Since the types and number of values vary with the specifi cations for sampling, automatic cleaning, and automatic zero calibration (Suffi...
<4. OPERATION> 4.1.4 Adjustment for Leveling Detector There are ripples on the measuring surface. Measuring cell (a) Measurement is impossible. The measuring surface is as smooth as a mirror finish. Measuring cell Screw A (b) Measurement is possible Sample outlet F040102.ai Figure 4.1 Lower Part of Detector Figure 4.2 Water Level of Detector...
<4. OPERATION> 4.1.6 Setting Output Range Set the analog output range selection (local/remote) and the range. (When shipped from the factory, this is set to local range selection and to RANGE1 (0 to 2 mg/l).) For output range setting, see Section 5.2. 4.1.7 Running-in Carry out running-in for an hour or more while allowing “zero water”...
<4. OPERATION> 4.1.9 Supplying Sample and Adjusting Flowrate Press the converter [mode] key to got the <MEAS.> mode. Place the hand-operated valve in a measuring status (see Section 4.2, Table 4.1). Note 1: Valves SV1 to SV4 are automatically brought to the measuring status when the <MEAS.>...
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<4. OPERATION> Without Automatic Zero Calibration (Suffi x code: -A2) Automatic cleaning can be started in the following two ways: • Startup with the internal timer • Startup with FUNCTION “6” in the <MAINT.> mode (see Section 6.5). Note: Startup with the internal timer can be selected for execution (on)/stop (off) using FUNCTION “A.”...
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<4. OPERATION> Table 4.2 Cleaning Operation Setpoints Setting mode Setting Factory Item Unit range setting Mode FUNCTION Cleaning period 0.1 to 24.0 Hours PROGRAM 2 Cleaning time 1 10 to 120 PROGRAM 2 Draining time 1 1 to 20 PROGRAM 2 Water fi...
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<4. OPERATION> <Time chart> Cleaning start N (number of cleaning repetitions) = 4 (example) Drain time 2 Water fill time 2 Water fill time 2 Cleaning time 2 Recovery time (Draining) (Cleaning) (Water sample) One cleaning cycle (Zero-turbidity reference water) HOLD ON Output holding *1...
<4. OPERATION> 4.2.3 Automatic Zero-calibration Operation If the specifi cations including automatic zero calibration (Suffi x code: -A3) are used, zero calibration is automatically performed. The automatic zero-calibration computation is implemented by passing zero water and at a stabilized indication after performing the same cleaning operation as automatic cleaning in subsection 4.2.2 b.
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<4. OPERATION> NOTE When Option Code, /PHN, /PHU or /FC is specifi ed, a pH sensor for the pH meter and ceramic beads for the non-reagent type free available chlorine detector will be shipped in separate packages. Be sure to install them properly while referring to the relevant user's manuals. Improper installation may result in malfunction or failure.
<5. FUNCTIONS> 5. FUNCTIONS This chapter describes the functions of the converter. For each function, the relevant topics are listed. For the setting procedures, see Chapter 6, the operation procedure for each FUNCTION in each mode. 5.1 Functions Related to Failure Detection Table 5.1 shows the failure detection functions.
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<5. FUNCTIONS> Table 5.1 Failure Detection Function Detection on/ Generation Error FAIL off setting Detected item Details mode lamp FUNC- Mode TION This is detected if the measurement signal from 1) Turbidity the detector is out of the permissible range is PRO- ○...
<5. FUNCTIONS> In the "FAIL lamp" column, ○ means the lamp lights and × the lamp goes out. • • The items for detected failures for which both the mode and function are described can be selected for execution/stop of detection (see Section 6.7).
<5. FUNCTIONS> • When the output range is switched, digital range information is output only once (see Section 2.1, "Digital Communication Specifi cations"). • When the turbidimeter is used with auto-range, the output should be set as shown below. (1) Set the Low side of the setting to 0 (display is "L00.00"). (2) Set the High side of the setting so that range 1 <= range 2 <= range 3 holds.
<5. FUNCTIONS> Output Output signal signal Upper Upper Lower Lower Output range (mg/l, (deg.)) Output range (mg/l, (deg.)) limit limit limit limit In the case of setting 0 % In the case of setting 100 % F0503.ai Figure 5.3 Output When the Break Point Is Set at 0 % and 100 % of the Output Range 5.3 Manual Cleaning and Calibration Functions Table 5.4 shows a list of manual cleaning and calibration functions.
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<5. FUNCTIONS> Table 5.4 Manual Cleaning and Calibration Functions Mode FUNCTION Function Description (1) Zero calibration Zero-point calibration using zero water MAINT. (zero water) Zero-point calibration with the lamp turned off When the (2) Zero calibration measurement is over 200 mg/l turbidity, zero calibration MAINT.
<5. FUNCTIONS> Measuring signal, a voltage signal from the detector Turbidity value after correction Sensitivity correction factor This is calculated in the calibration of item (5) in Table 5.4, and can be displayed and changed using item (12) in Table 5.4. The permissible range in items (5) and (12) in Table 5.4 is 0.25 <= K <= 4.00.
<5. FUNCTIONS> Table 5.7 Functions Related to Contact Output Function Description Contact Mode FUNCTION Selection of maintenance Open or closed (factory setting) M1, M2 PROGRAM 2 contact output open or close Selection of FAIL contact output Open (factory setting) or closed F1, F2 PROGRAM 2 open or close...
<5. FUNCTIONS> (7) after the Hold Time has elapsed, averages signals without the Detection Level check for a specifi ed Sampling Time period and gives turbidity readings; and, (8) after the Sampling Time has elapsed, performs the Detection Level check again. Instructions for Use The spike detection function is effective in processes where turbidity changes are relatively small under normal conditions, but it may not be suitable for processes where rapid changes occur...
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5-10 <5. FUNCTIONS> c. Sampling Time After the Hold Time has elapsed, the turbidimeter gives readings without any processing for a specifi ed Sampling Time to verify that no fl uctuation occurs in turbidity readings. The time count begins after the Hold Time. It is unlikely that air bubbles or dust occur consecutively.
<6. PROCEDURES FOR CONVERTER OPERATION> 6. PROCEDURES FOR CONVERTER OPERATION The converter incorporates a microprocessor and has automatic cleaning, automatic zerocalibration, and self-diagnostic functions as well as turbidity measuring functions. The operator may use the control panel to enable display of various date, manual operation of solenoid valves, etc., or entry of operation parameters.
<6. PROCEDURES FOR CONVERTER OPERATION> Table 6.1 Operation Keys/Display Indications and Functions No. in Name Function Fig. 6.1 Data display (in red LED) Displays measured values, set data, messages, etc. Function code area (in red) Displays the function code selected. Mode indication area (active mode Ondicates the operation mode.
<6. PROCEDURES FOR CONVERTER OPERATION> Table 6.2 Outline of Modes and Function Codes Function code Mode Description (FUNCTION) This is the mode for steady operation in which turbidity is measured. If MEAS. execution of automatic cleaning and zero calibration is selected, a sequence operation is carried out.
<6. PROCEDURES FOR CONVERTER OPERATION> 6.2.2 Functions in <MAINT.> Mode Table 6.4 gives details on the functions in the <MAINT.> mode. Table 6.4 Function in <MAINT.> Mode Permissible Initial Operation Remarks calibration range indication Measured 1 Zero calibration (zero water) -10 to 10 mV Uses zero water.
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<6. PROCEDURES FOR CONVERTER OPERATION> Table 6.5 Functions in <PROGRAM1> Mode Setting range/ Initial Operation Remarks selection indication 0.00 to 2000 L00.00 1 Output range 1 setting mg/l (deg.) H02.00 0.00 to 2000 L00.00 2 Output range 2 setting mg/l (deg.) H020.0 0.00 to 2000 L00.00...
<6. PROCEDURES FOR CONVERTER OPERATION> 6.2.4 Functions in <PROGRAM2> Mode Table 6.6 gives details on the functions in the <PROGRAM2> mode. Table 6.6 Functions in <PROGRAM2> Mode Setting range/ Initial Operation Remarks selection indication 1 Setting of time range for automatic cleaning 0.1 to 24.0 hours 0002.0 2 Setting of cleaning calibration ratio...
<6. PROCEDURES FOR CONVERTER OPERATION> 6.3 Key Operation 6.3.1 Mode Switching The current operation mode is indicated by the lit mode indicator lamp. The operation modes are switched in turn as shown in Figure 6.2 every time [MODE] key is pressed.
<6. PROCEDURES FOR CONVERTER OPERATION> (c) [v] Key (Numeral-down key): Every time this key is pressed, the numeric value in the selected digit decreases in turn; when it reaches 0, it returns to 9. In the most signifi cant digit, a "-" (minus sign) is inserted next to 0. However, if the displayed data do not include negative values, the negative sign is not inserted.
<6. PROCEDURES FOR CONVERTER OPERATION> (2) Lamp voltage indication (FUNCTION "2") The output voltage of the converter to the lamp (across terminals P1 and P2) is displayed. (3) Turbidity element detection current (FUNCTION "3") The signal detected by the turbidity detecting light-receiving element in the detector is displayed as the current value (converted value).
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6-10 <6. PROCEDURES FOR CONVERTER OPERATION> (5) Span calibration (sensitivity correction) (6) Manual start of automatic cleaning (7) Manual start of automatic calibration (8) Reference sensitivity calibration (9) Converter check operation (10) Error code display (11) Error resetting (12) Reference lamp control value calibration (13) Version number display (14) Password entry to switch to the adjustment mode (1) Zero Calibration (with "zero water") [FUNCTION "1"]...
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6-11 <6. PROCEDURES FOR CONVERTER OPERATION> Wait one minute or more and after the display => 000.00 mg/l is displayed. becomes stable, and press the [>] key. Press the [ENT] key to calibrate. => 000.00 mg/l The entire display fl ashes once and then the CAL lamp goes out.
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6-12 <6. PROCEDURES FOR CONVERTER OPERATION> In addition, if the turbidity value set in operation 7 exceeds the permissible setting range (0 to 2200 mg/l), "not" is displayed. As this setpoint is out of range, reset the error message by pressing the [>] key and continue the operation from step 2.
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6-13 <6. PROCEDURES FOR CONVERTER OPERATION> (b) Span calibration with standard solution (Example of display) Select FUNCTION "4" in the <MAINT.> mode. => 0105.0 mg/l Wait until the display becomes stable, and => 0105.0 mg/l then press the [ENT] key. The CAL lamp fl...
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6-14 <6. PROCEDURES FOR CONVERTER OPERATION> Press the [>] key. => 00000. mg/l The display is now ready for determination of the decimal point position. Press the [>] key to determine the position of => 000.00 mg/l decimal point. Every time the key is pressed, the decimal point moves to the right and when the least signifi...
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6-15 <6. PROCEDURES FOR CONVERTER OPERATION> (7) Manual Start of Automatic Calibration (FUNCTION "7") This is the operation to manually start the automatic calibration operation. For specifi cation of automatic calibration (Suffi x code: -A3), this function can be used. For details on automatic calibration, see Subsection 4.2.3.
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6-16 <6. PROCEDURES FOR CONVERTER OPERATION> Select a digit with the [>] key and set the => 0100.0 mg/l turbidity value of the standard solution using the [^] or [v] key. Every time the [>] key is pressed, the fl ashing digit moves to the right and when the least signifi...
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6-17 <6. PROCEDURES FOR CONVERTER OPERATION> Table 6.8 Error Codes and Their Contents Error code Contents Mode for detection Err11 Turbidity overrange MEAS. Err12 Lamp voltage error MEAS. Err13 Lamp disconnection MEAS. Err14 A/D circuit error Any mode Err15 Memory comparison error Any mode Any mode Err18 Reference signal voltage error...
=> "1.08" (14) Password Entry to Switch to the Adjustment Mode (FUNCTION "F") This function is for only utilization of the service mode by service personnel of Yokogawa. Thus, this function is not usually operated. 6.6 Operation in <PROGRAM1> Mode In the <PROGRAM1>...
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6-19 <6. PROCEDURES FOR CONVERTER OPERATION> (19) Setting output hold for 4 mA or less (20) Setting negative turbidity display hold (21) Setting display-hold in automatic cleaning and calibration (22) Selecting Suffi x codes (sampling specifi cations) (23) Selecting execution/stop of automatic cleaning function (24) Selecting execution/stop of automatic calibration function (25) Selecting designation of unit (26) Selecting calibration plate or standard solution...
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6-20 <6. PROCEDURES FOR CONVERTER OPERATION> Determine the position of the decimal point => H000.0 mg/l using the [>] key. Every time the [>] key is pressed, the decimal point moves to the right one digit and when it reaches the least signifi cant digit, it returns to the most signifi...
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6-21 <6. PROCEDURES FOR CONVERTER OPERATION> Table 6.9 Averaging Coeffi cient and 90 % Response Time Averaging coeffi cient Standard for 90 % response time Approx. 8 sec. Approx. 22 sec. Approx. 15 sec. Approx. 30 sec. Approx. 38 sec. Approx.
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6-22 <6. PROCEDURES FOR CONVERTER OPERATION> In step 4, if the set value is beyond the permissible range (-10 to 110), "not" is displayed. Reset the message by pressing the [>] key and repeat the operations from step 2. (4) Setting Line-segment Function Output (FUNCTION "6") Analog output can be provided in the form of a line segment.
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6-23 <6. PROCEDURES FOR CONVERTER OPERATION> (6) Setting High Alarm Value (FUNCTION "8") In the high and low alarm detection function is set to "execution" (FUNCTION "9." in <PROGRAM2> mode), when a measured value exceeds this setpoint, the MEAS lamp fl ashes and if AUX (C1, C2) contacts are set for high and low alarms (FUNCTION "E."...
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6-24 <6. PROCEDURES FOR CONVERTER OPERATION> (8) Setting Turbidity Value of Calibration Plate (FUNCTION "A") Upon shipment from the factory, the value of the attached calibration plate has been set. The following shows the setting key operations. (Example of display) Select FUNCTION "A"...
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6-25 <6. PROCEDURES FOR CONVERTER OPERATION> The following shows the setting key operations. (Example of display) Select FUNCTION "C" in the <PROGRAM1> => 1.0000 mode. If the display is only to be confirmed, operations of 2, 3, and 4 are not necessary. Press the [>] key. => 1.0000 The most significant digit flashes. Select a digit with the [>] key and set it to the => 1.2000 desired value using the [^] or [v] key. The flashing digit moves to the right and when the least significant digit is reached, it returns to the most...
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6-26 <6. PROCEDURES FOR CONVERTER OPERATION> (13) Setting Sampling Time for Spike Detection Function (FUNCTION “F”) (Example of display) Select FUNCTION “D” in <PROGRAM1> mode. => 00030 Press the [>] key. => 00030 The most significant digit flashes. Select a digit with the [>] key and set it to the => 00030 desired value using the [^] or [v] key. The flashing digit moves to the right and when the least significant digit is reached, it returns to the most significant digit. Press the [ENT] key to enter the set value. => 00030 The entire display flashes once. In step 4, if the set value is beyond the permissible range (1 to 600), "not" is displayed.
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6-27 <6. PROCEDURES FOR CONVERTER OPERATION> The following is the setting key operations. (Example of display) Select FUNCTION "2." in the <PROGRAM1> => OFF (stop) mode. The current set status is displayed. Press the [>] key to select on/off. => ON (execution) F6601.ai Press the [ENT] key to enter the setting.
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6-28 <6. PROCEDURES FOR CONVERTER OPERATION> (18) Setting Output Mode If a Failure Occurs (FUNCTION "5.") This function sets the analog output mode (no-hold, hold, or preset) if a failure occurs (the FAIL lamp is lit). The operation details are as follows: •...
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6-29 <6. PROCEDURES FOR CONVERTER OPERATION> Press the [ENT] key to enter the setting. => ON The display fl ashes once. (21) Setting Display-hold in Automatic Cleaning and Calibration (FUNCTION "8.") When "ON(execution)" is selected in this function, a turbidity value immediately before the operation holds and displays during automatic cleaning and calibration in <MEAS.>...
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6-30 <6. PROCEDURES FOR CONVERTER OPERATION> (23) Selecting Execution/Stop of Automatic Cleaning Function (FUNCTION "A.") This function selects execution/stop of the automatic cleaning function (started with the internal timer) when the Suffi x code (sampling specifi cations) is "-A2" or "-A3". If off (stop) is selected in the automatic cleaning function, the manual start operation in FUNCTION "6"...
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6-31 <6. PROCEDURES FOR CONVERTER OPERATION> The unit selected in step 3 is lit in the unit display area on the right of the data display when the turbidity is displayed (Figure 6.4). Turbidity reading Unit set in MEAS. mg/l FUNCTION "C."...
6-32 <6. PROCEDURES FOR CONVERTER OPERATION> (28) Selecting Execution/Stop of Spike Detection Function (FUNCTION "F.") (Example of display) Select FUNCTION "F." in the <PROGRAM1> => OFF (stop) mode. The current set status is displayed. Press the [>] key to select on/off. =>...
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6-33 <6. PROCEDURES FOR CONVERTER OPERATION> The following shows an example of the setting operations for the automatic cleaning period. Similar operations apply to the other settings. (Example of display) Select FUNCTION "1" in the <PROGRAM2> => 0002.0 (time) mode. The current setpoint is displayed. Press the [>] key.
<7. MAINTENANCE> 7. MAINTENANCE This chapter describes the inspection and maintenance implemented to maintain the instrument in good operating condition. 7.1 Inspection and Maintenance Intervals Table 7.1 shows the main inspection and maintenance items to keep the instrument in good operating condition and their recommended periods before inspection or maintenance.
<7. MAINTENANCE> 7.3 Cleaning of Measuring Cell Clean the inside of the detector directly with a brush or the like. Select the <MAINT.> mode. Select the draining status (for the statuses of each value during draining, see Table 6.15). Loosen screw A under the detector cover and open the cover (see Figure 7.1). After the water in the detector is drained off, wipe the inside of the detector with a soft brush, sponge, or the like.
<7. MAINTENANCE> 7.4 Cleaning of Head Tank This section describes the cleaning of the head tank. Select the <MAINT.> mode. Open the valves so they are set to drain the tank. For the statuses of each valve in draining, see Table 6.15. After the water in the head tank is drained off, open the upper cover and wipe the inside of the tank with a soft brush, sponge, or the like.
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<7. MAINTENANCE> Replace the lamp. In doing this, confi rm that the boss of the new lamp is placed in the position shown in Figure 7.2. Cover Four C screws Two B screws Clamp Lamp holder Lamp boss Terminals P1 and P2 Terminal AG Terminal S1 P1 P2...
<7. MAINTENANCE> 14. Connect a tester or relevant device between terminals S2 (-) and AG (+) to measure the voltage of reference element. It should be in a range of 0.2 to 2.3 V. If the voltage is outside the range, readjust the position of the lamp. Position the lamp so that the lamp beam passes through the center of the pinhole on the reference element box.
<7. MAINTENANCE> (3) For specifi cation without automatic cleaning or automatic zero calibration (Suffi x code: -A1). After performing manual cleaning, allow "zero water" to fl ow for about 30 minutes to perform zero calibration. Select the <MAINT.> mode and open the valves so they are set to drain (for valve statuses, see Table 6.15).
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<7. MAINTENANCE> Shut the detector and tighten screw A. Wait until the reading becomes stable and press the [ENT], [>], and [ENT] keys in this order. Now calibration is over. Open the detector again and remove the calibration plate and then shut the detector and tighten screw A.
<7. MAINTENANCE> NOTE • Avoid rubbing the surface with any material. • For cleaning, do not use agents other than a detergent (e.g., a solvent such as ethanol, acetone, etc.). • For cleaning, also avoid touching the surface with your fi ngers. •...
<7. MAINTENANCE> 7.8 Cleaning of Lenses Select the <MAINT.> mode and turn off the power switch. Loosen screw A under the detector cover and open the detector (see Figure 7.4). Check whether or not the lenses in the detector (see Figure 7.4) are dirty. If they are, wipe them using, e.g., an applicator.
7-10 <7. MAINTENANCE> Knob of the air vent O-ring Filter element Turn to remove. Case F0706.ai Figure 7.5 Replacement of Zero Filter 7.10 Replacement of Fuses For preventive maintenance, it is recommended that the fuses be replaced each with a new one after a period of one year.
7-11 <7. MAINTENANCE> 7.11 Cleaning of Piping Remove the piping between the detector and the heater tank and clean it. Select the <MAINT.> mode. Set the meter to drain (for the valve statuses in draining, see Table 6.15). After confi rming that the water in the header tank is dirt on the inside wall of the piping with a slender brush or the like, and last wash out the inside of the piping with tap water.
7-12 <7. MAINTENANCE> 7.12 Checking Flowrate (Water Level) Checking the water level of the measuring cell by letting measuring water or "zero water" fl ow. Select the <MAINT.> mode. Remove screw A under the detector cover to open the detector (see Figure 7.1).
7-13 <7. MAINTENANCE> 7.14 Operation During Power Failure and at Power Recovery Setting data, the current operation mode and function number are stored in the EEPROM (non- volatile memory). Accordingly, data are not lost in a power failure.The operation mode and function number status immediately before the power is turned off are retained unchanged as long as the re-supply of current is performed.
Therefore, Yokogawa employs a method to defi ne formazin (FTU) as the standard solution and to convert it to kaolin concentration. The turbidity indication of degree is based on the polystyrene latex (PSL) concentration defi ned in the Water Quality Standards.
7-15 <7. MAINTENANCE> 7.16 Replacement of Silicone Tube Remove the clamp and open the SV1 valve. Remove the existing silicone tube and then thread a new silicone tube into the hole of the SV1 valve. Engage the clamps with the head and tail of the silicone tube. Insert the tube head into the downside of the head tank and the tube tail into the topside of the drainpipe.
DC currents, and resistances, will be needed. As a result, if component replacement or repair is required, or if the location of the failure cannot be determined, contact Yokogawa. 8.1 Events in Which FAIL Lamp Is Lit If the FAIL lamp is lit during measurement, check the error code in the following procedure and carry out making checks corresponding to each number.
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<8. TROUBLESHOOTING> (2) Err12 (lamp disconnection) Carry out checking in the following order. Operation and checking procedure Failure Mode and Corrective Action 1. Open the upper cover of the detector and confi rm a. If it is not lit, a loosening of the P1 and P2 converter whether the lamp is lit.
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<8. TROUBLESHOOTING> (5) Err15 (memory comparison failure) A data memory IC (EEPROM) failure is assumed. Request checking and/or repair of the converter CPU board. NOTE If the power is turned off with a memory-comparison failure generated, the stored data are initialized when the power is turned on again.
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<8. TROUBLESHOOTING> (9) Err25 (lamp service life ended) Operation and checking procedure Failure Mode and Corrective Action 1. Measure the DC voltage across the converter a. The lamp brightness decreases and the lamp connection terminals [P1(+) and P2(-)]. Confi rm voltage shows the upper control limit (about 4.8 that it is about 4.8 V*.
<8. TROUBLESHOOTING> (11) FAIL Lamp Is Lit and Other Lamps and Displays Are All Off This shows a CPU failure occurrence. For confi rmation, turn off the power one time and then turn it on again. If the CPU fails, the FAIL lamp immediately lights up. After confi rmation, request checking and/or repair of the CPU board.
<9. SPARE PARTS> 9. SPARE PARTS Table 9.1 shows the spare parts and their recommended replacement intervals. The recommended replacement intervals in the table are set for preventive purposes and no guarantee is given against accidental failures. It is subject to change depending on fi eld experiences and others.
Revision Information Title : Model TB400G Scattered-light Turbidimeter [Style: S3] Manual No. : IM 12E04A04-02E Jun. 2006/1st Edition Newly published Mar. 2010/2nd Edition Section 2.7 Fig. 2.23 and 2.27 Chart of internal connecting wires correction (SV1) Section 3.2.2 (2) Note is added. Section 7.16 NOTE is corrected.
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Model TB400G User’s Scattered-light Turbidimeter Manual [Style: S3] Supplement Thank you for selecting our Model TB400G Scattered-light Turbidimeter. User's Manual, IM 12E04A02-02E, 3rd Edition, supplied with the product, some revisions/additions have been made. Please replace the corresponding pages in your copy with the attached, revised pages. Revisions: - Page 2-2 Some revision of Contact Ratings in Standard Specifications.
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<2. SPECIFICATIONS> End: #CLEANING_END Maintenance/measurement signal: Transmitted once when mode is switched. Maintenance: #MAINTENANCE Measurement: #MEASURE Failure signal: Transmitted continuously when failure occurs. Transmitted in succession when multiple failures occur. #ERR** , error numbers (11, 12, 13, 14, 15, 18, 25, 26) in **. Example 1: #ERR11 Example 2: #ERR11_ERR18 Note: A space code is transmitted by “_”...
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<2. SPECIFICATIONS> 2.3 Model and Suffix Codes [Style: S3] Model Suffix code Option code Description TB400G ����������������������� ������������������� Open-surface turbidimeter using scattered light Output –4 ������������������� 4 to 20 mA DC –5 ������������������� 1 to 5 V DC Power supply –1 ������������������� 100 V AC, 50/60 Hz –3 �������������������...
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6-16 <6. PROCEDURES FOR CONVERTER OPERATION> Select a digit with the [>] key and set the => 0100.0 mg/l turbidity value of the standard solution using the [^] or [v] key. Every time the [>] key is pressed, the flashing digit moves to the right and when the least significant digit is reached, it moves to the second digit from the left.
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<9. SPARE PARTS> 9. SPARE PARTS Table 9.1 shows the spare parts and their recommended replacement intervals. The recommended replacement intervals in the table are set for preventive purposes and no guarantee is given against accidental failures. It is subject to change depending on field experiences and others.
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