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Mazda 6 Service Bulletin
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Mazda 6 Service Bulletin

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Download this manual See also: Workshop Manual, Feature Manual
Service Bulletin
© 2014 Mazda Motor of America, Inc.
Subject:
WIND NOISE FROM DOOR WINDOW EDGE(S) AT 37 MPH OR HIGHER
2014-2015 MAZDA6 - WIND NOISE FROM DOOR WINDOW EDGE(S)AT 37 MPH OR HIGHER
APPLICABLE MODEL(S)/VINS
2014-2015 Mazda6 vehicles with VINs lower than JM1 GJ ****** 167429 (produced before January 07, 2014)
DESCRIPTION
Some vehicles may exhibit a wind noise from the door window edge(s), while driving. The wind noise is most
pronounced at approximately 50 mph (81 km/h) on a smooth road. The wind noise may be caused by air pass-
ing through gaps between the door edge and the corresponding body panel.
Customers having this concern should have their vehicle repaired using the following repair procedure.
REPAIR OUTLINE
Step
1.
Has the customer wind noise complaint been verified?
Perform VERIFICATION PROCEDURE. Did the wind
2.
noise decrease with the masking tape installed to the
upper part of the front belt line molding?
CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. Mazda technicians utilize the proper tools/
equipment and take training to correctly and safely maintain Mazda vehicles. These instructions should not be performed by "do-it-yourselfers." Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
customers should contact their nearest authorized Mazda dealership. Mazda North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
writing.
Mazda North American Operations
Irvine, CA 92618-2922
Bulletin No:
09-036/14
Last Issued:
08/29/2014
Yes
Proceed to Step 2.
No
This bulletin does not apply.
Perform REPAIR
Yes
PROCEDURE A
Perform REPAIR
No
PROCEDURE A and B
Page 1 of 16

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Summary of Contents for Mazda 6

  • Page 1 Page 1 of 16 CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. Mazda technicians utilize the proper tools/ equipment and take training to correctly and safely maintain Mazda vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern.

  • Page 2: Verification Procedure

    Bulletin No: 09-036/14 Last Issued: 08/29/2014 © 2014 Mazda Motor of America, Inc. VERIFICATION PROCEDURE 1. Apply masking tape (A) to the upper part of the front belt line molding of the front door with the noise. [Apply mask- ing tape to properly cover the position shown in the red circle.(B)]...
  • Page 3 5. Install a new front beltline molding. Refer to MS3 online or Workshop Manual (section 09-16 FRONT BELT- LINE MOLDING REMOVAL/INSTALLATION). 6. Install a new front door trim. Refer to MS3 online or Workshop Manual (section 09-17 FRONT DOOR TRIM REMOVAL/INSTALLATION).

  • Page 4: Front Door

    Bulletin No: 09-036/14 Last Issued: 08/29/2014 © 2014 Mazda Motor of America, Inc. REPAIR PROCEDURE B Replace the front glass run channel and front sash molding. Install a Form Rubber to the power outer mirror harness. Front Door Install a Form Rubber between door body panel and module panel.
  • Page 5 MOLDING REMOVAL) and (section 09-16 FRONT SASH MOLDING INSTALLATION). 5. Remove the power outer mirror. Refer to MS3 online or Workshop Manual (section 09-16 POWER OUTER MIRROR REMOVAL/INSTALLATION). 6. Remove the seal rubber (A) from the power outer mirror. Page 5 of 16...
  • Page 6 Bulletin No: 09-036/14 Last Issued: 08/29/2014 © 2014 Mazda Motor of America, Inc. 7. The image and table below show the pieces needed to perform door repairs. Select a 5 mm thick sheet of Form Rubber from the “Noise Repair Kit K001 W0 225”. Cut eight pieces as shown below.
  • Page 7 Bulletin No: 09-036/14 Last Issued: 08/29/2014 © 2014 Mazda Motor of America, Inc. 8. Attach the cut Form Rubber (A) (55mm X 55mm size) all around the harness, positioning one end at the mir- ror side end of harness (B).
  • Page 8 Bulletin No: 09-036/14 Last Issued: 08/29/2014 © 2014 Mazda Motor of America, Inc. 11. Remove the fixing bolts and fasteners of front door module panel marked in the below figure. 12. Prepare 1 set of 3 pieces of cut Form Rubber (B) 20mm X 140mm size in layer.
  • Page 9 Bulletin No: 09-036/14 Last Issued: 08/29/2014 © 2014 Mazda Motor of America, Inc. 13. Attach the layered Form Rubber (B) to the back side of front door module panel, positioning one end at the break point of butyl tape (A) and along the upper edge of the front door module panel.
  • Page 10 Bulletin No: 09-036/14 Last Issued: 08/29/2014 © 2014 Mazda Motor of America, Inc. 15. Attach the layered Form Rubber (D) to the back side of front door module panel, positioning one end at the uneven line (A) and along the upper edge of the front door module panel.
  • Page 11 Bulletin No: 09-036/14 Last Issued: 08/29/2014 © 2014 Mazda Motor of America, Inc. 17. Select a 10mm thickness sheet of Urethane Pad (B) from the “Noise Repair Kit K001 W0 225”. Cut 3 pieces as shown below. Piece Sheet Type...
  • Page 12 Bulletin No: 09-036/14 Last Issued: 08/29/2014 © 2014 Mazda Motor of America, Inc. 18. Attach 3 pieces of the cut urethane pad to the back side of front door trim panel edge for the width indicated by the red arrow (A).

  • Page 13: Rear Door

    Bulletin No: 09-036/14 Last Issued: 08/29/2014 © 2014 Mazda Motor of America, Inc. REAR DOOR 22. Fully open the rear door glass. 23. Remove the rear door trim. Refer to MS3 online or Workshop Manual (section 09-17 REAR DOOR TRIM REMOVAL/INSTALLATION).
  • Page 14 Bulletin No: 09-036/14 Last Issued: 08/29/2014 © 2014 Mazda Motor of America, Inc. 30. Replace the front sash molding. Refer to MS3 online or Workshop Manual (section 09-16 REAR SASH MOLDING REMOVAL) and (section 09-16 REAR SASH MOLDING INSTALLATION). 31. Prepare 1 set of 2 pieces cut Form Rubber C 20mm X 40mm size in layer as shown.
  • Page 15 Bulletin No: 09-036/14 Last Issued: 08/29/2014 © 2014 Mazda Motor of America, Inc. PART(S) INFORMATION Part Number Description Qty. Notes GHP9-58-821E Inner weather strip RH GHP9-59-821E Inner weather strip LH Repair Procedure A GHP9-50-640D Front beltline molding RH GHP9-50-650D Front beltline molding LH...

  • Page 16: Warranty Information

    This warranty information applies only to verified customer complaints on vehicles eligible for war- ranty repair. • This repair will be covered under Mazda’s New Vehicle Limited Warranty term. • Additional diagnostic time cannot be claimed for this repair. Warranty Type...