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EAGLE 2 Operator’s Manual Part Number: 71-0154RK Revision: V Released: 11/3/16 www.rkiinstruments.com...
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Typical calibration frequencies for most applications are between 1 and 3 months, but can be required more often or less often based on your usage. EAGLE 2 Operator’s Manual...
About the EAGLE 2 Using an advanced detection system consisting of up to six gas sensors, the EAGLE 2 sample draw gas monitor is capable of detecting the presence of combustible gas, oxygen (O ), carbon monoxide (CO), hydrogen sulfide S), and various other toxic gases simultaneously.
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When using the EAGLE 2, you must follow the instructions and warnings in this manual to assure proper and safe operation of the unit and to minimize the risk of personal injury.
25 ppm * When calibrating the EAGLE 2 with the Auto Calibration or the Single Calibration method, the calibration gas value must be equal to or higher than the alarm 1 setting. See “Updating the Alarm Point Settings” on page 116 for instructions to change the alarm points if necessary for the desired calibration gas value.
Approximately 171(H) x 65(W) x 39(D) mm (5.6”H x 2.5”W x 1.5”D) and Weight Approximately 310 g (11 oz.) About this Manual The EAGLE 2 Operator’s Manual uses the following conventions for notes, cautions, and warnings. NOTE: Describes additional or critical information. CAUTION: Describes potential damage to equipment.
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• Appendix C describes the sub PCBs that are installed for optional sensors and how they affect gas and channel configuration. • Appendix D describes the PID sensors and the operation of the EAGLE 2 with a PID sensor installed.
Overview This chapter describes the EAGLE 2 instrument and accessories. Instrument Description The EAGLE 2 includes the case, sensors, LCD, control buttons, printed circuit boards, alarm LEDs, infrared communication port, buzzer, battery case and batteries, and flow system. Alarm LEDs...
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(Hidden From view) Bottom Case Case Foot, 6X Figure 2: Component Location, Side View Buzzer Inlet Fitting Exhaust Fitting Charging Jack Battery Case Thumbscrew Infrared Port Figure 3: Component Location, Front & Back EAGLE 2 Operator’s Manual Instrument Description • 7...
Six raised feet on the bottom of the case, four on the bottom case and two on the battery compartment, raise the EAGLE 2 slightly from the surface on which it rests. Sensors...
The oxygen reacts in the sensor and produces a voltage proportional to the concentration of oxygen. The voltage is measured by the EAGLE 2’s circuitry, converted to a measurement of gas concentration, and displayed on the LCD.
• turns the EAGLE 2 on and off RESET • silences and resets audible alarm if Alarm Latching is set to Latching and Alarm Silence is set to ON • enters instructions, values, and settings into the EAGLE 2’s microprocessor DISPLAY ADJUST • activates Display Mode •...
I.S. Barrier PCB (not visble) Figure 4: EAGLE 2 PCBs The EAGLE 2’s PCBs analyze, record, control, store, and display the information collected. The main PCB and I.S. barrier PCB are located in the bottom case. The display PCB is located in the top case. The display PCB and I.S.
An infrared (IR) communications port is located on the left front of the bottom case when the instrument is viewed from the front. The data transmitted through the port is in standard IrDA protocol. A computer’s 12 • Instrument Description EAGLE 2 Operator’s Manual...
IrDA/USB cable connected to a USB port can be used to download data saved by the EAGLE 2 to a computer using the Eagle 2 Data Logger Management Program. See the Data Logger Management Program operator’s manual for data logging and downloading instructions.
Differential Pressure (DP) Switch The DP switch is inside the front of the bottom case. It senses the EAGLE 2’s flowrate by monitoring the pressure drop between points in the flow system. When the flowrate becomes too low for safe operation of the EAGLE 2, a set of contacts inside it open and the EAGLE 2 indicates a low flow alarm.
It clips to stainless steel rings that are installed in features on the top case. It can be removed from the EAGLE 2 by opening the clip at each end of the strap and removing it from the strap ring at the front and rear of the top case.
See “Replacing the Hydrophobic Probe’s Particle Filter and Hydrophobic Filter Disk” on page 75 for instructions to replace the particle filter and hydrophobic filter disk. NOTE: When using the probe with a PID EAGLE 2, be sure that the particle filter is not installed. Sample Hose...
AC adapter. The charging module includes a five foot cable with a connector on the end that mates with the EAGLE 2 charging socket. The AC adapter plugs into a 115 VAC wall outlet and connects to the charging module with a jack on the end of a five foot DC output cable.
AC charger and the DC charger. Optional Probes Various optional probes designed for specific applications are available for the EAGLE 2. They include the following: • 30 inch aluminum probe Figure 9: 30 Inch Aluminum Probe This probe is designed for applications where it is necessary to put the probe tip in areas that are out of reach with the standard probe.
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Figure 12: Barhole Probe This probe is designed specifically for barhole testing. See “Appendix K: Using the EAGLE 2 in Bar Hole Mode” for an in-depth discussion of using the EAGLE 2 in Bar Hole Mode. EAGLE 2 Operator’s Manual...
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Figure 13: 10 Inch Probe With Dust Filter This probe is designed for use where drawing water or moisture into the EAGLE 2 is not a concern. Instead of a hydrophobic filter, a cotton dust filter is used. • 32 inch telescoping probe with dust filter...
External Dilution Fittings Two external dilution fittings are available for the EAGLE 2, a 1:1 dilution fitting and a 3:1 dilution fitting. They are designed to mate with the inlet fitting and accept a sample hose or probe. The fittings are made with brass and nickel plated brass and are appropriate for use with the four standard gases.
Bar Hole and Leak Check Mode, respectively. Start Up This section explains how to start up the EAGLE 2, get it ready for operation, and turn it off. NOTE: The screens illustrated in this section are for a standard 4-gas unit.
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MEASUREMENTS? 2 • To continue accumulating peak and time-weighted average (TWA) readings from the last time the EAGLE 2 was used, press and release the AIR YES button before the countdown reaches 0 or allow the countdown to reach 0. If you do not press the AIR...
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EAGLE 2 was used. See “Time in Operation Screen” on page 51 for more information about how the EAGLE 2 tracks the operating time. The short-term exposure limit (STEL) reading is reset each time the EAGLE 2 is turned on.
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The EAGLE 2 will enter Calibration Mode and the LCD will show the Calibration Mode main menu. See “Chapter 4: Calibration Mode” on page 55 for instructions to calibrate the EAGLE 2. When you are done with the calibration and exit Calibration Mode, the unit will begin the startup sequence.
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E2A515 If USER/STATION ID is turned off, only the serial number is shown. 12. If the EAGLE 2 experiences a sensor failure during start up, a screen indicating which sensor failed appears and the buzzer sounds a pulsing tone twice per second. In the example below, the H S sensor has failed.
0ppm Performing a Demand Zero Before using the EAGLE 2, it is recommended to set the fresh air readings for the target gases by performing a demand zero. This will set the CH and CO channels to zero and the OXY channel to 20.9%.
EAGLE 2 in continuous operation instead of charging the batteries. Batteries do not need to be installed in the EAGLE 2 but if there are batteries installed, they must be NiMH batteries and they must have a charge.
7. Insert the module’s round plug into the EAGLE 2’s charging jack as shown in Figure 15 below. Figure 15: Connecting the EAGLE 2 to the Charger 8. See “Chapter 3: Operation” on page 22 for instructions for start-up and operation of the EAGLE 2.
Monitoring an Area 1. Start up the EAGLE 2 as described above in “Start Up” on page 22. It is now in Measuring Mode. 0%LEL OXY 20.9vol% 0.0ppm 0ppm 2. Take the EAGLE 2 to the monitoring area. Put the probe tip in the area to be monitored.
75 seconds Using Exhaust Tubing The EAGLE 2’s exhaust fitting has a female 10-32 thread to allow for the installation of a hose barb fitting with a 10-32 thread to which a flexible exhaust tube can be connected. If you utilize this feature, the tubing used must have a minimum internal diameter of 1/8 inch.
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Monomer Vapor pressure too low for significant LEL reading • The EAGLE 2 provides the catalytic combustible sensor with some protection against exposure to high levels of combustible gas which can damage the sensor. It does this by turning off the combustible sensor...
SHIFT button to change the displayed detection units of the catalytic combustible channel between %LEL, ppm, and %volume. It is possible to disable this capability and set the EAGLE 2 to display only one of the detection units by using the Catalytic Units menu item in Setup Mode.
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EAGLE 2 is turned on if it is going to be used for ppm level detection. The reading increments in the ppm range are smallest in the lower part of the range and increase as the reading increases as follows: •...
1. Start up the EAGLE 2 as described in “Start Up” on page 22. 2. Allow the EAGLE 2 to run for 3 - 5 minutes after the startup sequence is complete and it is in Measuring Mode. This allows the catalytic combustible sensor to stabilize sufficiently for ppm monitoring.
Alarm Indications The EAGLE 2 will sound an alarm and flash the LED arrays when one of the target gas concentrations rises above the Low Alarm level, or in the case of oxygen falls below the Low Alarm level, for that gas.
Resetting and Silencing Alarms You can set the EAGLE 2’s gas alarms as latching or self-resetting alarms (see “Updating the Alarm Latching Setting” on page 117). • Self-resetting alarms (ALARM LATCHING set to SELF RESET) Self-resetting alarms automatically shut off and reset when the gas reading falls below (or rises above for an oxygen low alarm) the alarm setting.
When the EAGLE 2 goes into gas alarm, press and release any button to silence the buzzer. If the gas concentration was still above the alarm level when the button was pressed, the LED arrays continue to flash, and the EAGLE 2 continues to display the current alarm level.
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3. Reset the alarm using the POWER ENTER RESET button once the alarm condition has cleared. 4. Calibrate the EAGLE 2 as described in “Chapter 4: Calibration Mode” on page 55. 5. If the over range condition continues or if you are not able to successfully calibrate the unit, you may need to replace the sensor that has triggered the over range alarm.
Two other operating modes are accessible when the EAGLE 2 is in Measuring Mode. They are Display Mode and Calibration Mode. This section describes using the EAGLE 2 in Display Mode. In Display Mode you can: • display peak readings •...
Peak Screen The peak screen displays the highest (lowest for oxygen) concentrations detected since the EAGLE 2 was turned on. Peak readings are stored in the EAGLE 2’s memory until a higher level is detected (lower for oxygen), the peak reading is cleared, or the EAGLE 2 is turned off.
3. Press and release the POWER ENTER RESET button. The unit continues to the STEL Screen and the display configuration will reflect your choice when you return to Measuring Mode. 42 • Display Mode EAGLE 2 Operator’s Manual...
Catalytic (LEL) Sensor Screen This screen appears only when either a TC sensor or an infrared combustible sensor is installed in an EAGLE 2 along with a catalytic combustible LEL sensor. See “Appendix F: TC Sensors”, “Appendix H: Infrared Methane Sensor”, or “Appendix I: Infrared Hydrocarbon Sensor”...
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EAGLE 2 in the field using the Eagle 2 Maintenance Data Loader Program. In order to program a field defined gas into the EAGLE 2, gas testing must be performed to determine the gas’ response factor relative to methane. See the Eagle 2 Maintenance Data Loader Program Operator’s manual for details...
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3. Press and release POWER ENTER RESET. The catalytic combustible channel will be configured to the selected gas and the EAGLE 2 will proceed to the STEL Screen. This configuration will be in force until either a different gas is selected in Display Mode or the unit is turned off.
If the lunch break feature is turned off, the TWA is cleared when the EAGLE 2 is turned off. The lunch break feature enables the EAGLE 2 to remember TWA readings when it is turned off so it can continue them when it is turned on again. See “Turning On the EAGLE 2”...
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CH4 0- 100 %LEL CH4 0- 100 %LEL LO ALRM: OFF vol% LO ALRM: 10 %LEL SHIFT HI ALRM: OFF vol% HI ALRM: 10 %LEL LO ALRM: 5000 ppm HI ALRM:25000 ppm EAGLE 2 Operator’s Manual Display Mode • 47...
119). Use this screen to select a user ID from the user ID list in the EAGLE 2’s memory. The current user ID is displayed. A user ID can be up to 16 characters long. The EAGLE 2 can store up to 32 user IDs.
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IDs stored in the EAGLE 2, see the Eagle 2 Maintenance Data Loader Program Operator’s Manual. To select a different user ID: 1. With the Select User ID Screen displayed, press and release the AIR YES button. A screen appears that includes the current user ID which is indicated by the cursor next to it.
119). Use this screen to select a station ID from the station ID list in the EAGLE 2’s memory. The current station ID is displayed. A station ID can be up to 16 characters long. The EAGLE 2 can store up to 128 station IDs. SELECT...
EAGLE 2 is turned on in the Resume Measurement Screen described in Step 7 on page 23 in “Turning On the EAGLE 2”. If you choose to resume the peak and TWA measurements during startup, the EAGLE 2 will include the time in operation when the unit was last turned off in the current time in operation.
2. If you do not want to clear the data logger memory at this point or at Step 3 below, press and release the DISPLAY ADJUST NO button. The unit will return to Measuring Mode. 52 • Display Mode EAGLE 2 Operator’s Manual...
CLEARED Data Logging NOTE: The EAGLE 2 only logs data while in Normal Mode. If the EAGLE 2 is used in Leak Check Mode or Bar Hole Mode, no downloadable data will be logged while it is in either of these two modes.
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The data logging capacity depends on how often the EAGLE 2 stores data, how many channels are active, and how often the EAGLE 2 is turned on and off. The table below illustrates how much data logging time is available for the various interval times.
• Perform a span adjustment on one channel at a time using single calibration • Perform a fresh air (zero) adjustment NOTE: You can set up the EAGLE 2 to alert you during the startup sequence when calibration is due. See “Updating the Calibration Reminder Setting” on page 123 CAUTION: BEFORE EACH DAY’S USAGE, SENSITIVITY IN THE...
CAUTION: When using auto calibration with the standard 4-gas EAGLE 2, although the EAGLE 2 can be calibrated with an oxygen concentration of up to 19.5%, RKI Instruments, Inc.
> AUTO CALIBRATION SINGLE CALIBRATION PERFORM AIR ADJUST NORMAL OPERATION NOTE: The following screens illustrate a four-gas EAGLE 2 for detection of CH (%LEL using catalytic sensor), oxygen, H S, and CO. Your EAGLE 2 may display slightly different screens.
3. Press and release the AIR YES button to continue. If you do not want to continue, press the DISPLAY ADJUST NO button and the unit will return to the Calibration Mode Screen. 58 • Calibrating Using the Auto Calibration Method EAGLE 2 Operator’s Manual...
4. The EAGLE 2 will indicate that it is adjusting the zero reading for a few seconds, then indicate that the operation is complete before returning to the Calibration Mode Screen. ADJUSTING ZERO RELEASE AIR BUTTON ADJUSTING ZERO COMPLETE CALIBRATION MODE...
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7. Place the cursor next to the channel whose gas value you want to change using the AIR YES and RANGE SHIFT buttons. 8. Press and release the POWER ENTER RESET button to select the 60 • Calibrating Using the Auto Calibration Method EAGLE 2 Operator’s Manual...
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14. If you select YES by pressing and releasing the AIR YES button, the changes that you made will be saved in the EAGLE 2’s memory as the new auto calibration gas values. If you select NO by pressing and releasing the DISPLAY ADJUST NO button, the changes you made will be used for any calibrations performed during the current operating session only.
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If you do want to continue with the calibration, proceed to the next step. 17. Connect the tubing from the demand flow regulator to the rigid tube on the probe. Allow the EAGLE 2 to draw gas for one minute. NOTE: If you are calibrating the catalytic combustible channel with a gas...
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22. Use the RANGE SHIFT button to place the cursor next to the NORMAL OPERATION menu option, then press and release the POWER ENTER RESET button to return to Measuring Mode. EAGLE 2 Operator’s Manual Calibrating Using the Auto Calibration Method • 63...
3. Press and release the AIR YES button to continue. If you do not want to continue, press the DISPLAY ADJUST NO button and the unit will return to the Calibration Mode Screen. 64 • Calibrating Using the Single Calibration Method EAGLE 2 Operator’s Manual...
4. The EAGLE 2 will indicate that it is adjusting the zero reading for a few seconds, then indicate that the operation is complete before returning to the Calibration Mode Screen. ADJUSTING ZERO RELEASE AIR BUTTON ADJUSTING ZERO COMPLETE CALIBRATION MODE...
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DISPLAY ADJUST NO button or place the cursor next to ESCAPE and press and release POWER ENTER RESET to return to the Calibration Mode Screen. To proceed with the calibration, continue with the next step. 66 • Calibrating Using the Single Calibration Method EAGLE 2 Operator’s Manual...
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11. Press and release the POWER ENTER RESET button to perform the calibration. 12. When the span adjustment is made, the EAGLE 2 calculates the range of adjustment, minimum and maximum, it could have made based on its EAGLE 2 Operator’s Manual...
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> CH4 REMOVE GAS In the example above, the EAGLE 2 could have adjusted the reading as low as 35 %LEL and as high as 98 %LEL. If the span adjustment is not successful, a screen displays that indicates a calibration failure.
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18. Use the RANGE SHIFT button to place the cursor next to the NORMAL OPERATION menu item, then press and release the POWER ENTER RESET button to return to Measuring Mode. EAGLE 2 Operator’s Manual Calibrating Using the Single Calibration Method • 69...
Chapter 5: Maintenance Overview This chapter describes troubleshooting procedures for the EAGLE 2. It also includes procedures for replacing and recharging the batteries and replacing various consumable parts. WARNING: RKI Instruments, Inc. recommends that service, calibration, and repair of RKI instruments be performed by personnel properly trained for this work.
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• The auto calibration 1. Check all calibration tubing for leaks or for any bad connections. single calibration values may not match the 2. Make sure the EAGLE 2 has fails. cylinder gas been properly set up for concentrations (auto calibration.
Replace or charge the batteries when the EAGLE 2 indicates that it is in low battery warning. When in low battery warning, BATT appears vertically along the left side the LCD.
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6. Reinstall the battery case onto the bottom case tightening the thumbscrew firmly by hand so that there is no visible gap between the battery case and the bottom case. EAGLE 2 Operator’s Manual Replacing or Recharging the Batteries • 73...
5. Insert the module’s round plug into the EAGLE 2’s charging jack as shown in Figure 18 below. NOTE: The battery pack does not need to be attached to the EAGLE 2 case in order to charge. It may be charged separately. This allows a spare battery pack to be charged while the EAGLE 2 is in use.
Replacing the Hydrophobic Probe’s Particle Filter and Hydrophobic Filter Disk Inspect the probe’s internal components if you notice that the EAGLE 2’s pump sounds bogged down or if an unexplained low flow alarm occurs. Replace the particle filter if it appears to be dirty. Replace the hydrophobic filter disk if it appears dirty or saturated with liquid.
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6. Place the new cone-shaped particle filter into the probe body so that the wide part of the filter is facing up. NOTE: Do not install the particle filter into a probe intended to be used with a PID EAGLE 2. 76 • Replacing the Hydrophobic Probe’s Particle Filter and Hydrophobic Filter...
1. Verify that the EAGLE 2 is off. 2. Place the EAGLE 2 upside down on a flat surface or hold it upside down. 3. Unscrew the three case screws until they disengage from the top case.
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8. Install the new filter with the red RKI logo and part number on the inlet side of the flow chamber, facing the front of the EAGLE 2. Make sure to push the grey connection tubes all the way onto the filter’s hose barbs.
Replacing the Charcoal Filter 1. Verify that the EAGLE 2 is off. 2. Place the EAGLE 2 upside down on a flat surface or hold it upside down. 3. Unscrew the three case screws until they disengage from the top case.
Replacing a Sensor 1. Verify that the EAGLE 2 is off. 2. Place the EAGLE 2 upside down on a flat surface or hold it upside down. 3. Unscrew the three case screws until they disengage from the top case.
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LEL sensor or the LEL sensor comes out of the flow chamber with the connector. • If the sensor came out with the connector, remove the sensor from the connector. EAGLE 2 Operator’s Manual Replacing a Sensor • 81...
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PCB to disconnect it from the main PCB. 10. Install the new sensor. 11. To install the LEL sensor, do the following: • Plug the replacement sensor into the sensor connector on the LEL sensor cable. 82 • Replacing a Sensor EAGLE 2 Operator’s Manual...
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PCB and the placement of the top case gasket. 16. Turn the EAGLE 2 upside down and tighten the three case screws to secure the top case to the bottom case.
General Parts List Table 11 lists part numbers for the EAGLE 2’s replacement parts and accessories. Table 11: General Parts List Part Number Description 06-1248RK-03 Calibration kit tubing,3 foot length 07-7210RK O-ring for inlet fitting half of probe 07-7304RK O-ring for tube half of probe...
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Dilution fitting, 3:1 80-05XXRK Sample hose. Replace “XX” with length in feet. 5 foot hose is standard. Available lengths for the EAGLE 2 are 3, 4, 5, 6, 10, 15, 20, 25, 30, 35, 40, 50, 75, 100, and 125 feet. 81-0090RK-01...
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Table 11: General Parts List (cont.) Part Number Description ES-87RW-H2S Hydrogen Sulfide (H S) sensor NC-6260B LEL combustible sensor, catalytic 86 • General Parts List EAGLE 2 Operator’s Manual...
Appendix A: Calibrating with a Sample Bag Overview The EAGLE 2 can be calibrated with a gas bag calibration kit instead of a demand flow regulator kit. This appendix describes how to use a sample bag calibration kit to calibrate the EAGLE 2. A parts list at the end of this appendix lists spare parts for the calibration kit.
CAUTION: When using auto calibration with the standard 4-gas EAGLE 2, although the EAGLE 2 can be calibrated with an oxygen concentration of up to 19.5%, RKI Instruments, Inc.
> AUTO CALIBRATION SINGLE CALIBRATION PERFORM AIR ADJUST NORMAL OPERATION NOTE: The following screens illustrate a 4-gas EAGLE 2 for detection of (%LEL using catalytic sensor), oxygen, H S, and CO. Your EAGLE 2 may display slightly different screens. Calibrating Using the Auto...
If you do not want to continue, press the DISPLAY ADJUST NO button and the unit will return to the Calibration Mode Screen. 4. The EAGLE 2 will indicate that it is adjusting the zero reading for a few seconds, then indicate that the operation is complete before returning to the Calibration Mode Screen.
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2. Install the probe on the EAGLE 2 inlet fitting. Make sure the probe is complete with internal O-ring and membrane and that the two halves of the probe are tightened firmly together to avoid leaks that can affect the calibration.
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11. When you are done adjusting the calibration gas values, move the cursor down past the bottom of the screen next to END. ADJUST AUTO CALIBRATION VALUES > END 92 • Calibrating Using the Auto Calibration Method EAGLE 2 Operator’s Manual...
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13. If you select YES by pressing and releasing the AIR YES button, the changes that you made will be saved in the EAGLE 2’s memory as the new auto calibration gas values. If you select NO by pressing and releasing the DISPLAY ADJUST NO button, the changes you made will be used for any calibrations performed during the current operating session only.
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24. If all channels passed calibration the following screen sequence occurs. AUTO CALIBRATION AUTO CALIBRATION DONE REMOVE GAS CALIBRATION MODE > AUTO CALIBRATION SINGLE CALIBRATION PERFORM AIR ADJUST NORMAL OPERATION 94 • Calibrating Using the Auto Calibration Method EAGLE 2 Operator’s Manual...
1. While in the Calibration Mode Screen, move the cursor to the PERFORM AIR ADJUST menu item by using the RANGE SHIFT button. CALIBRATION MODE AUTO CALIBRATION SINGLE CALIBRATION > PERFORM AIR ADJUST NORMAL OPERATION EAGLE 2 Operator’s Manual Calibrating Using the Single Calibration Method • 95...
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If you do not want to continue, press the DISPLAY ADJUST NO button and the unit will return to the Calibration Mode Screen. 4. The EAGLE 2 will indicate that it is adjusting the zero reading for a few seconds, then indicate that the operation is complete before returning to the Calibration Mode Screen.
2. Connect the other end of the tubing to the regulator’s or dispensing valve’s hose barb fitting. 3. Install the probe on the EAGLE 2 inlet fitting. Make sure the probe is complete with internal O-ring and membrane and that the two halves of the probe are tightened firmly together to avoid leaks that can affect the calibration.
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11. Allow the gas to dispense until the gas collection bag is a little over half full. 98 • Calibrating Using the Single Calibration Method EAGLE 2 Operator’s Manual...
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16. Press and release the POWER ENTER RESET button to make the span adjustment. 17. When the span adjustment is made, the EAGLE 2 calculates the range of adjustment, minimum and maximum, it could have made based on its response level to the applied gas. This calculated range is independent of the calibration gas value that was entered in Step 8 and Step 9 above.
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In the example above, the EAGLE 2 could have adjusted the reading as low as 11 %LEL and as high as 43 %LEL. Since the calibration gas value entered was 50 %LEL, the unit failed the span adjustment. The buzzer and alarm LED arrays activate in a double pulsing pattern.
Gas bag with clamp and hose barb, 9” x 9”, 2 liter 81-5302RK-LV Calibration kit, for LEL/Oxy/CO unit, w/gas bag, 34 Liter 81-5401RK-LV Calibration kit, for LEL/Oxy/H S/CO unit, w/gas bag, 34 Liter EAGLE 2 Operator’s Manual Parts List • 101...
Appendix B: Setup Mode Overview This appendix describes the EAGLE 2 in Setup Mode. In Setup Mode, you can: • set the date and time • set the date format • set the battery type • configure the channels • configure the gas for a catalytic or PID channel •...
• select the language • return to normal operation The EAGLE 2 is factory-set to suit most applications. Update settings in Setup Mode only if required for your specific application. The description of each item below indicates the factory setting for each item.
WARNING: The EAGLE 2 is not in operation as a gas detector while in Setup Mode. 1. Take the EAGLE 2 to a non-hazardous location and turn it off if it is on. 2. Press and hold the AIR YES and RANGE SHIFT buttons, then press and hold the POWER ENTER RESET button.
Setting the Date Format The date can be displayed in two ways, month/day/year (factory setting) or day/month/year. 1. From the main menu, place the cursor next to SET DATE FORMAT. EAGLE 2 Operator’s Manual Using Setup Mode • 105...
2 is factory configured for four channels, combustible gas (catalytic sensor), oxygen, H S, and CO, with channels 5 and 6 turned off, the EAGLE 2 can be factory and field configured for a variety of active channels and detector types.
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CAUTION: Before changing the channel configuration, confirm that the correct sensors and electronic hardware are installed in the EAGLE 2 and that its construction and flow system are appropriate for the installed sensors. Operation of the EAGLE 2 with a flow system or construction not compatible with the installed sensors will result in inaccurate readings.
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The OP1, OP2, and OP3 options are not defined for a standard 4-gas EAGLE 2. These options are only defined when hardware specific to optional sensors is factory installed in the EAGLE 2. The “---” in the gas name field indicates that hardware necessary to support an optional sensor is not installed.
This menu item allows you to configure the gas for a catalytic, TC (thermal conductivity), or PID (photo ionization detector) sensor. Only a catalytic sensor is used in a standard EAGLE 2, so only a catalytic sensor can be configured in a standard EAGLE 2. PID or TC sensors can only be configured if additional hardware not in a standard EAGLE 2 is factory installed.
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1.1 volts. The standard catalytic sensor voltage is 2.4 volts. Because the detector voltage is set to 1.1 volts, the catalytic sensor will not respond significantly to methane and many other combustible gases, but will respond to hydrogen. 110 • Using Setup Mode EAGLE 2 Operator’s Manual...
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ON in the Setup Mode Relative Responses menu item. CAUTION: The 50000 ppm GAS gas configuration is normally set at the factory for very specific applications. Consult RKI Instruments, Inc. before configuring the gas for 50000 ppm GAS. •...
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This value is called the ppm ratio and must be the ppm equivalent of the LEL for the gas being defined. For example, if you are defining propane, the LEL for propane is 21,000 ppm, so you must enter 21000 ppm (2.1% volume). 112 • Using Setup Mode EAGLE 2 Operator’s Manual...
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1.3 volts, the unit will default to Methane Elimination Mode when turned on, but the methane elimination feature can be turned off in the Methane Elimination Mode Screen in Display EAGLE 2 Operator’s Manual Using Setup Mode • 113...
%LEL, %vol, or selectable between the three units (the CHANGE OK option). The factory setting is CHANGE 1. From the main menu, place the cursor next to CATALYTIC UNITS. 114 • Using Setup Mode EAGLE 2 Operator’s Manual...
2. Use AIR YES or RANGE SHIFT to display the desired setting, ON or OFF. 3. Press and release POWER ENTER RESET to save the setting and return to the main menu. EAGLE 2 Operator’s Manual Using Setup Mode • 115...
Updating the Alarm Point Settings This menu item allows you to update one or more alarm points (the reading at which the EAGLE 2 recognizes the alarm condition). 1. From the main menu, place the cursor next to ALARM POINTS.
Updating the Alarm Latching Setting With ALARM LATCHING set to LATCHING (factory setting), the EAGLE 2 remains in alarm condition until the alarm condition passes and the POWER ENTER RESET button is pressed. With ALARM LATCHING set to SELF RESET, the EAGLE 2 automatically resets an alarm when the alarm condition passes.
Updating the Alarm Silence Setting With ALARM SILENCE set to ON (factory setting), pressing and releasing any button silences the buzzer when the EAGLE 2 is in alarm. The LEDs continue to flash and the display continues to show the alarm. When the gas concentration falls below the alarm level, pressing and releasing POWER ENTER RESET clears all alarm indications for that alarm.
Updating the Autocal Values The EAGLE 2 stores calibration gas value settings. This allows you to calibrate all EAGLE 2 channels simultaneously with a calibration cylinder that contains all required target gases (for example the RKI 4-gas calibration cylinder).
1. From the main menu, place the cursor next to BACKLIGHT DELAY. 2. Press and release POWER ENTER RESET. The Backlight Delay Screen appears. BACKLIGHT DELAY UP/DOWN THEN ENTER 30 SECONDS 120 • Using Setup Mode EAGLE 2 Operator’s Manual...
Updating the Auto Fresh Air Setting This setting allows you to configure the EAGLE 2 so that a fresh air adjustment takes place automatically as part of the instrument startup sequence. If AUTO FRESH AIR ADJ is set to ON, the EAGLE 2 performs a fresh air adjustment at the end of the startup sequence before entering Normal Operation.
4. Press and release POWER ENTER RESET to save the setting and return to the main menu. Updating the Data Log Overwrite Setting With DATA LOG OVERWRITE set to ON (factory setting), the EAGLE 2 writes over the oldest data with new data when the data logger memory is full.
Updating the Calibration Reminder Setting With CAL REMINDER set to ON (factory setting), the EAGLE 2 will give an indication at start up if it is due for calibration. The type of indication will depend on the CAL PAST DUE ACT setting (see the next menu item below).
With CAL PAST DUE ACT set to CONFIRM TO CAL (factory setting), the EAGLE 2 will give an indication at start up if calibration is past due and require the user to decide whether to perform a calibration or continue and use the EAGLE 2 without calibrating.
With LC/BH MODE SELECT set to BAR HOLE ONLY, the Mode Select Screen appears when the unit is turned on. You are able to select from Normal Mode and Bar Hole Mode. EAGLE 2 Operator’s Manual Using Setup Mode • 125...
See “Appendix K: Using the EAGLE 2 in Bar Hole Mode” and “Appendix L: Using the EAGLE 2 in Leak Check Mode” for discussions of Bar Hole Mode and Leak Check Mode, respectively.
2% of full scale. The oxygen channel does not support this feature. Updating the Confirmation Alert Setting With CONFIRMATION ALERT set to BEEP AND LIGHT, the EAGLE 2 beeps and flashes the LED arrays once every 15 minutes to verify that it is operating.
Turning the Password Function On or Off With CHANGE PASSWORD set to ON, the EAGLE 2 prompts you for a password when you enter Calibration Mode or Setup Mode. NOTE: If a calibration is due and CAL REMINDER is set to ON and CAL PAST DUE ACT is set to MUST CALIBRATE, no password will be required to perform a calibration during startup.
Setup Mode. Returning the EAGLE 2 to its default configuration can be useful if various setup parameters have been changed in the field and you want to return the EAGLE 2 to its original configuration as shipped from the factory.
From this screen, you can choose to continue accumulating TWA and PEAK readings and the time in operation from the last time the EAGLE 2 was used or start collecting new readings and reset the time in operation.
4. Press and release POWER ENTER RESET to save the setting and return to the main menu. Updating the Language Setting This setting allows you to select the language for the EAGLE 2’s user interface. The available choices are English (factory setting), Spanish, French, Italian, and German.
If you do not want to save the changes, press and release DISPLAY ADJUST NO to proceed to the unit’s start-up sequence without saving changes. 132 • Using Setup Mode EAGLE 2 Operator’s Manual...
LEL, oxygen, H S, and CO, and no optional sensors does not have any sub PCBs installed. The sub PCBs are used to add circuitry to the EAGLE 2 that supports various optional sensors. An EAGLE 2 has provisions to install up to three sub PCBs.
The TC sub PCB supports the EAGLE 2 TC (thermal conductivity) sensor. • The Infrared (IR) sub PCB supports any of the EAGLE 2 IR sensors for combustible gas or CO There are no user serviceable parts on the sub PCBs.
TC, or PID sensor that is installed. There are four possible sensors that can be configured depending on the particular version of the EAGLE 2. The LCD screen below illustrates the first screen in the CONFIGURE GASES menu item in Setup Mode.
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ESM & IR SENSOR ARE AUTOMATICALLY DETECTED. MANUAL SELECTION IS NOT POSSIBLE See the appropriate optional sensor appendix for a complete description of configuring the gas for that type of sensor. 136 • Channel Setup & Sub PCBs EAGLE 2 Operator’s Manual...
Standard Description Two types of PID sensors can be used with the EAGLE 2, a low range (high sensitivity) sensor and a high range (low sensitivity) sensor (see Table 13 for specifications). The PID sensor is installed in a single sensor flow chamber which is located in the area next to the standard 4-sensor flow chamber.
The PID sub PCB is a circuit board that is installed on the main PCB in one of the 3 sub PCB positions when a PID sensor is used with the EAGLE 2. The PID sensor adapter connects to the sub PCB with a 5-position connector.
Figure 26: PID Probe Start Up and Normal Operation For instructions to startup and use an EAGLE 2 that includes a PID sensor, reference “Start Up” on page 22, “Measuring Mode, Normal Operation” on page 29, and “Measuring Mode, Alarms” on page 35. Follow these instructions keeping the following special considerations in mind: •...
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See the Parts List at the end of this appendix for ordering information. • If your EAGLE 2 is a multigas unit that is used for monitoring of combustible gases in the %LEL range, the PID channel will indicate an upscale reading if one of a variety of combustible gases is present.
The gas list for the relative response feature includes several pre-defined gases and 1 gas that can be entered into the EAGLE 2 in the field using the Eagle 2 Maintenance Data Loader Program. The Eagle 2 Maintenance Data Loader Program Operator’s Manual contains a chart of response factors...
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4. Press and release POWER ENTER RESET. The PID channel will be configured to the selected gas and the EAGLE 2 will proceed to the STEL Screen. This configuration will be in force until either a different gas is selected in Display Mode or the unit is turned off.
PID channel calibrated to and setup for isobutylene (IBL). There are two ways to calibrate an EAGLE 2 with a PID channel installed. The first way, described below in “Calibrating with a 4-Gas Cylinder and a PID Cylinder”...
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8. Press and release the AIR YES button to continue. If you do not want to continue, press the DISPLAY ADJUST NO button and the unit will return to the Calibration Mode Screen. EAGLE 2 Operator’s Manual PID Calibration • 145...
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9. The EAGLE 2 will indicate that it is adjusting the zero reading for a few seconds, then indicate that the operation is complete before returning to the Calibration Mode Screen. ADJUSTING ZERO RELEASE AIR BUTTON ADJUSTING ZERO COMPLETE CALIBRATION MODE...
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16. Place the cursor next to the channel whose gas value you want to change using the AIR YES and RANGE SHIFT buttons. 17. Press and release the POWER ENTER RESET button to select the EAGLE 2 Operator’s Manual PID Calibration • 147...
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23. If you select YES by pressing and releasing the AIR YES button, the changes that you made will be saved in the EAGLE 2’s memory as the new auto calibration gas values. If you select NO by pressing and releasing the DISPLAY ADJUST NO button, the changes you made will be used for any calibrations performed during the current operating session only.
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If you do want to continue with the calibration, proceed to the next step. 26. Connect the tubing from the demand flow regulator to the rigid tube on the probe. Allow the EAGLE 2 to draw gas for one minute. 27. Press and release the POWER ENTER RESET button to set the span adjustment for each channel to the programmed values.
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If the failure continues, investigate the cause. See “Troubleshooting” on page 70. 29. Remove the tubing from the rigid tube on the probe. 30. Unscrew the 4-gas cylinder from the regulator. 150 • PID Calibration EAGLE 2 Operator’s Manual...
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33. Screw the PID calibration cylinder onto the demand flow regulator. 34. Connect the tubing from the regulator to the rigid tube on the probe. Allow the EAGLE 2 to draw gas for one minute. 35. Press and release the POWER ENTER RESET button to set the span adjustment for the PID channel to the programmed value.
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38. Unscrew the demand flow regulator from the calibration cylinder. 39. Use the RANGE SHIFT button to place the cursor next to the NORMAL OPERATION menu option, then press and release the POWER ENTER RESET button to return to Measuring Mode. 152 • PID Calibration EAGLE 2 Operator’s Manual...
NOTE: The 5-gas calibration cylinder that includes LEL CH /CO/H isobutylene is a proprietary gas mix developed by RKI Instruments, Inc. for calibrating a PID sensor in the presence of the other gases during an auto calibration. It can also be used for a single calibration of a PID sensor.
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If you do not want to continue, press the DISPLAY ADJUST NO button and the unit will return to the Calibration Mode Screen. 9. The EAGLE 2 will indicate that it is adjusting the zero reading for a few seconds, then indicate that the operation is complete before returning to the Calibration Mode Screen.
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NOTE: The RKI 4-gas cylinder typically contains 12% O by volume. When using the auto calibration method, be sure to set the “OXY” auto calibration value to agree with the concentration listed on the cylinder’s label, not zero. EAGLE 2 Operator’s Manual PID Calibration • 155...
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20. Repeat Step 15 through Step 19 for any other channels that need to be changed. 21. When you are done adjusting the calibration gas values, move the cursor down past the bottom of the screen next to END. ADJUST AUTO CALIBRATION VALUES > END 156 • PID Calibration EAGLE 2 Operator’s Manual...
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23. If you select YES by pressing and releasing the AIR YES button, the changes that you made will be saved in the EAGLE 2’s memory as the new auto calibration gas values. If you select NO by pressing and releasing the DISPLAY ADJUST NO button, the changes you made will be used for any calibrations performed during the current operating session only.
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Calibration Value Screen for the PID channel. After calibrating the PID channel by following the instructions below, attempt to calibrate the standard channels again. If the failure continues, investigate the cause. See “Troubleshooting” on page 70 158 • PID Calibration EAGLE 2 Operator’s Manual...
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PID sensor reading should be stable and ready for adjustment. 32. Press and release the POWER ENTER RESET button to set the span adjustment for the PID channel to the programmed value. EAGLE 2 Operator’s Manual PID Calibration • 159...
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35. Unscrew the demand flow regulator from the calibration cylinder. 36. Use the RANGE SHIFT button to place the cursor next to the NORMAL OPERATION menu option, then press and release the POWER ENTER RESET button to return to Measuring Mode. 160 • PID Calibration EAGLE 2 Operator’s Manual...
Clean the lamp if you notice a significant drop in sensitivity from one scheduled calibration to another or if you are not able to calibrate the PID channel. See the “PID EAGLE 2 Spare Parts” on page 179 for lamp cleaning kit ordering information. The lamp cleaning kit includes the following items: •...
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Perform the following procedure to clean the PID lamp: 1. Verify that the EAGLE 2 is off. 2. Place the EAGLE 2 upside down on a flat surface or hold it upside down. 3. Unscrew the three case screws until they disengage from the top case.
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14. Hold the lamp in one hand being careful not to touch the lamp window with your fingers. 15. With the other hand collect a small amount of aluminum oxide powder on a cotton swab. EAGLE 2 Operator’s Manual Maintenance • 163...
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Take care not to touch the tip of the cotton swab that is used to clean the lamp as this may contaminate it with finger oil. 19. Ensure the lamp is completely dry and any visible signs of contamination are removed before reinstalling. 164 • Maintenance EAGLE 2 Operator’s Manual...
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26. Push the sensor into the sockets until it bottoms out. 27. Insert the sensor adapter into the PID flow chamber and push it in until it bottoms out. EAGLE 2 Operator’s Manual Maintenance • 165...
1. Verify that the EAGLE 2 is off. 2. Place the EAGLE 2 upside down on a flat surface or hold it upside down. 3. Unscrew the three case screws until they disengage from the top case.
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15. Hold the electrode stack between the thumb and forefinger of one hand and place the window end of the new lamp inside the O-ring seal in the electrode stack with the other hand as shown below. Take care not to touch the lamp window. EAGLE 2 Operator’s Manual Maintenance • 167...
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23. Confirm that the main PCB is seated in its slots and that its bottom edge is resting on the bottom of the bottom case. If the main PCB is not seated properly, it may be damaged when the top case is re-installed. 168 • Maintenance EAGLE 2 Operator’s Manual...
26. Calibrate the PID channel as described in “PID Calibration” on page 144. Replacing the Electrode Stack The electrode stack can last for the life of the PID sensor if the EAGLE 2 is used in a very clean, controlled environment. When used in a heavily contaminated or dirty environment, the electrode stack may only last a month.
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O-ring seal in the new electrode stack with the other hand as shown below. Take care not to touch the lamp window. 170 • Maintenance EAGLE 2 Operator’s Manual...
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22. Insert the sensor adapter into the PID flow chamber and push it in until it bottoms out. 23. Confirm that the main PCB is seated in its slots and that its bottom edge EAGLE 2 Operator’s Manual Maintenance • 171...
Replacing the PID Sensor 1. Verify that the EAGLE 2 is off. 2. Place the EAGLE 2 upside down on a flat surface or hold it upside down. 3. Unscrew the three case screws until they disengage from the top case.
WARNING: The EAGLE 2 is not in operation as a gas detector while in Setup Mode. 1. Take the EAGLE 2 to a non-hazardous location and turn it off if it is on. 2. Press and hold AIR YES and RANGE SHIFT, then press and hold POWER ENTER RESET.
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CAT, the catalytic sensor. If an EAGLE 2 has a PID sensor installed, one of the three optional sensor types, OP1, OP2, or OP3 will indicate it is a PID. In the example below, OP1 is shown as a PID sensor.
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1500 ppm DSL 15000 ppm ETA There are 17 choices that can be viewed on five screens. Table 16 below lists all of the gas configuration choices. EAGLE 2 Operator’s Manual Configuring the PID Gas in Setup Mode • 175...
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In the example below, the cursor is placed next to isopropanol (IPA). PID(0- 2000ppm IBL ) 2000 ppm GSL 2000 ppm IBL > 5000 ppm IPA 1000 ppm JP5 176 • Configuring the PID Gas in Setup Mode EAGLE 2 Operator’s Manual...
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17. Use RANGE SHIFT to place the cursor in front of NORMAL OPERATION at the bottom of the main menu. 18. Press and release POWER ENTER RESET. EAGLE 2 Operator’s Manual Configuring the PID Gas in Setup Mode • 177...
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If you do not want to save the changes, press and release DISPLAY ADJUST NO to proceed to the unit’s startup sequence without saving changes. 178 • Configuring the PID Gas in Setup Mode EAGLE 2 Operator’s Manual...
The ESM-01 sensors are used to monitor levels of a variety of toxic gases. This appendix describes the EAGLE 2’s ESM-01 sensors and includes instructions to use an EAGLE 2 that has one or more ESM-01 sensors installed. It also includes instructions to replace an ESM-01 sensor.
ESM-01 sensor location in front of the pump. The ESM-01 flow chamber may also be installed in one of the other two sensor chamber locations depending on the particular version of the EAGLE 2. Some ESM-01 instrument configurations do not include the 4-sensor flow chamber.
• Several of the gases that can be monitored with an ESM-01 are absorbed in the longer EAGLE 2 sample hoses. Do not use sample hoses that are longer than the standard 5 foot hose without consulting RKI Instruments, Inc.
5. The Calibration Mode Screen displays with the cursor next to AUTO CALIBRATION. CALIBRATION MODE > AUTO CALIBRATION SINGLE CALIBRATION PERFORM AIR ADJUST NORMAL OPERATION EAGLE 2 Operator’s Manual ESM-01 Calibration • 183...
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8. Press and release the AIR YES button to continue. If you do not want to continue, press the DISPLAY ADJUST NO button and the unit will return to the Calibration Mode Screen. 184 • ESM-01 Calibration EAGLE 2 Operator’s Manual...
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9. The EAGLE 2 will indicate that it is adjusting the zero reading for a few seconds, then indicate that the operation is complete before returning to the Calibration Mode Screen. ADJUSTING ZERO RELEASE AIR BUTTON ADJUSTING ZERO COMPLETE CALIBRATION MODE...
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16. Place the cursor next to the channel whose gas value you want to change using the AIR YES and RANGE SHIFT buttons. 17. Press and release the POWER ENTER RESET button to select the 186 • ESM-01 Calibration EAGLE 2 Operator’s Manual...
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23. If you select YES by pressing and releasing the AIR YES button, the changes that you made will be saved in the EAGLE 2’s memory as the new auto calibration gas values. If you select NO by pressing and releasing the DISPLAY ADJUST NO button, the changes you made will be used for any calibrations performed during the current operating session only.
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If you do want to continue with the calibration, proceed to the next step. 26. Connect the tubing from the demand flow regulator to the rigid tube on the probe. Allow the EAGLE 2 to draw gas for one minute. 27. Press and release the POWER ENTER RESET button to set the span adjustment for each channel to the programmed values.
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If the failure continues, investigate the cause. See “Troubleshooting” on page 70 29. Remove the tubing from the rigid tube on the probe. 30. Unscrew the 4-gas cylinder from the demand flow regulator. EAGLE 2 Operator’s Manual ESM-01 Calibration • 189...
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34. Connect the tubing from the regulator to the rigid tube on the probe. Allow the EAGLE 2 to draw gas for two minutes. If you notice that the gas reading stabilizes sooner, you can reduce the gas application time to the time it takes the gas reading to stabilize.
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38. Unscrew the demand flow regulator from the calibration cylinder. 39. Use the RANGE SHIFT button to place the cursor next to the NORMAL OPERATION menu option, then press and release the POWER ENTER RESET button to return to Measuring Mode. EAGLE 2 Operator’s Manual ESM-01 Calibration • 191...
PERFORM AIR ADJUST NORMAL OPERATION 6. Move the cursor to the PERFORM AIR ADJUST menu item by using the RANGE SHIFT button. CALIBRATION MODE AUTO CALIBRATION SINGLE CALIBRATION > PERFORM AIR ADJUST NORMAL OPERATION 192 • ESM-01 Calibration EAGLE 2 Operator’s Manual...
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If you do not want to continue, press the DISPLAY ADJUST NO button and the unit will return to the Calibration Mode Screen. 9. The EAGLE 2 will indicate that it is adjusting the zero reading for a few seconds, then indicate that the operation is complete before returning to the Calibration Mode Screen.
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DISPLAY ADJUST NO button and release both. The following screen appears with the cursor next to CH4. ADJUST AUTO CALIBRATION VALUES > CH4 50 %LEL OXY 12.0 vol% H2S 25.0 ppm 50 ppm 194 • ESM-01 Calibration EAGLE 2 Operator’s Manual...
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PRESS YES OR NO 23. If you select YES by pressing and releasing the AIR YES button, the changes that you made will be saved in the EAGLE 2’s memory as the new auto calibration gas values. EAGLE 2 Operator’s Manual...
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If you select NO by pressing and releasing the DISPLAY ADJUST NO button, the changes you made will be used for any calibrations performed during the current operating session only. The EAGLE 2 will delete the changes when the unit is turned off and will load the previous set of auto calibration values when it is turned on again.
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Calibration Value Screen for the ESM-01 channel. After calibrating the ESM-01 channel by following the instructions below, attempt to calibrate the standard channels again. If the failure continues, investigate the cause. See “Troubleshooting” on page 70 EAGLE 2 Operator’s Manual ESM-01 Calibration • 197...
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ESM-01 sensor reading should be stable and ready for adjustment. 32. Press and release the POWER ENTER RESET button to set the span adjustment for the ESM-01 channel to the programmed value. 198 • ESM-01 Calibration EAGLE 2 Operator’s Manual...
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35. Unscrew the demand flow regulator from the calibration cylinder. 36. Use the RANGE SHIFT button to place the cursor next to the NORMAL OPERATION menu option, then press and release the POWER ENTER RESET button to return to Measuring Mode. EAGLE 2 Operator’s Manual ESM-01 Calibration • 199...
Replacing the ESM-01 Sensor or Changing Sensor Type 1. Verify that the EAGLE 2 is off. 2. Place the EAGLE 2 upside down on a flat surface or hold it upside down. 3. Unscrew the three case screws until they disengage from the top case.
HCN Sensors 1. Verify that the EAGLE 2 is off. 2. Place the EAGLE 2 upside down on a flat surface or hold it upside down. 3. Unscrew the three case screws until they disengage from the top case.
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18. Plug the ESM-01 sensor back into the cable. 19. Insert the sensor into the ESM-01 flow chamber and push it in until it bottoms out. 20. Line up the holes in the ESM-01 sensor bracket with the two standoffs on 202 • Maintenance EAGLE 2 Operator’s Manual...
PCB and the placement of the top case gasket. 24. Turn the EAGLE 2 upside down and tighten the three case screws to secure the top case to the bottom case.
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58 liter 81-0192RK-04 Calibration cylinder, 2 ppm Cl in nitrogen, 34 liter 81-0196RK-02 Calibration cylinder, 10 ppm HCN in nitrogen, 58 liter 81-0196RK-04 Calibration cylinder, 10 ppm HCN in nitrogen, 34 liter 204 • Parts List EAGLE 2 Operator’s Manual...
The TC sensors are used to monitor high levels of combustible gas. This appendix describes the EAGLE 2’s TC sensor and includes instructions to use an EAGLE 2 that has a TC sensor installed. It also includes instructions to calibrate and replace a TC sensor.
TC Sub PCB The TC sub PCB is a circuit board that is installed on the main PCB in one of the 3 sub PCB positions when a TC sensor is used with the EAGLE 2. The 206 • Description...
TC sub PCB. Start Up and Normal Operation For instructions to startup and use an EAGLE 2 that includes a TC sensor, reference “Start Up” on page 22, “Measuring Mode, Normal Operation” on page 29, and “Measuring Mode, Alarms” on page 35. Follow these instructions keeping the following in mind: •...
64 and follow the instructions for calibrating a single channel. If your instrument is a multi-channel instrument that includes one or more TC channels, RKI Instruments, Inc. recommends using the auto calibration method for convenience. The calibration instructions below show a 5 channel...
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TC detection range. If the EAGLE 2 is intended for use in a landfill, RKI Instruments, Inc. recommends using the carbon dioxide/methane mix calibration cylinder because it is representative of gases present in a landfill. NOTE: If your instrument has more than one TC sensor, you will need a calibration cylinder for each sensor.
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If you do not want to continue, press the DISPLAY ADJUST NO button and the unit will return to the Calibration Mode Screen. 9. The EAGLE 2 will indicate that it is adjusting the zero reading for a few seconds, then indicate that the operation is complete before returning to the Calibration Mode Screen.
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NOTE: The RKI 4-gas cylinder typically contains 12% O by volume. When using the auto calibration method, be sure to set the “OXY” auto calibration value to agree with the concentration listed on the cylinder’s label, not zero. EAGLE 2 Operator’s Manual TC Calibration • 211...
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20. Repeat Step 16 through Step 19 for any other channels that need to be changed. 21. When you are done adjusting the calibration gas values, move the cursor down past the bottom of the screen next to END. ADJUST AUTO CALIBRATION VALUES > END 212 • TC Calibration EAGLE 2 Operator’s Manual...
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23. If you select YES by pressing and releasing the AIR YES button, the changes that you made will be saved in the EAGLE 2’s memory as the new auto calibration gas values. If you select NO by pressing and releasing the DISPLAY ADJUST NO button, the changes you made will be used for any calibrations performed during the current operating session only.
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If the failure continues, investigate the cause. See “Troubleshooting” on page 70 29. Remove the tubing from the rigid tube on the probe. 30. Unscrew the 4-gas cylinder from the demand flow regulator. 214 • TC Calibration EAGLE 2 Operator’s Manual...
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33. Screw the new TC calibration cylinder onto the demand flow regulator. 34. Connect the tubing from the regulator to the rigid tube on the probe. Allow the EAGLE 2 to draw gas for one minute. 35. Press and release the POWER ENTER RESET button to set the span adjustment for the TC channel to the programmed value.
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38. Unscrew the demand flow regulator from the calibration cylinder. 39. Use the RANGE SHIFT button to place the cursor next to the NORMAL OPERATION menu option, then press and release the POWER ENTER RESET button to return to Measuring Mode. 216 • TC Calibration EAGLE 2 Operator’s Manual...
Replacing the TC Sensor 1. Verify that the EAGLE 2 is off. 2. Place the EAGLE 2 upside down on a flat surface or hold it upside down. 3. Unscrew the three case screws until they disengage from the top case.
WARNING: The EAGLE 2 is not in operation as a gas detector while in Setup Mode. 1. Take the EAGLE 2 to a non-hazardous location and turn it off if it is on. 2. Press and hold AIR YES and RANGE SHIFT, then press and hold POWER ENTER RESET.
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CAT, the catalytic sensor. If an EAGLE 2 has a TC sensor installed, one of the three optional sensor types, OP1, OP2, or OP3 will indicate it is a TC. In the example below, OP1 is shown as a TC sensor.
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13. The user defined gas setup screen appears with the first character of the gas name flashing. The current gas name and range are shown on the top line of the screen. TC (0-100.0vol%CH4) CHANGE TO NAME FULL_SCALE 10.0 220 • Configuring the TC Gas in Setup Mode EAGLE 2 Operator’s Manual...
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19. Press and release POWER ENTER RESET to return to the main menu. 20. Use RANGE SHIFT to place the cursor in front of NORMAL OPERATION at the bottom of the main menu. EAGLE 2 Operator’s Manual Configuring the TC Gas in Setup Mode • 221...
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If you do not want to save the changes, press and release DISPLAY ADJUST NO to proceed to the unit’s startup sequence without saving changes. 222 • Configuring the TC Gas in Setup Mode EAGLE 2 Operator’s Manual...
Parts List Table 21: TC EAGLE 2 Parts List Part Number Description 47-5010RK TC/LEL sensor cable TE-7568 TC sensor 81-0013RK-01 Calibration cylinder, 50% vol CH in N , 34 liter steel 81-0013RK-05 Calibration cylinder, 50% vol CH in N , 58 liter steel...
So you can change an existing infrared CO channel from one range to another and the EAGLE 2 will automatically load all the sensor parameters and configure the infrared CO channel for the new sensor without the need to enter CONFIGURE CHANNELS or CONFIGURE GASES in Setup Mode.
PCB (see description below) that is installed on the main PCB. The sensor is held in the infrared flow chamber by a bracket on standoffs. Infrared Sub PCB The infrared sub PCB is a circuit board that is installed on the main PCB in EAGLE 2 Operator’s Manual Description • 225...
3 sub PCB positions when an infrared CO sensor is used with the EAGLE 2. The infrared CO sensor connects to the sub PCB with a 12- position connector. The sub PCB plugs into the main PCB and is held in place with a screw/flat washer/lock washer.
To perform a demand zero, do the following: 1. Remove the black caps from the ends of the carbon dioxide scrubber. Be sure to grab the scrubber by the EAGLE 2 fitting so that the fitting and tubing do not come off.
If your instrument is a multi-channel instrument that includes one or more infrared CO channels, RKI Instruments, Inc. recommends using the auto calibration method for convenience. The calibration instructions below show a 5 channel instrument which has the four standard channels, LEL/...
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NORMAL OPERATION 7. Remove the black caps from the ends of the carbon dioxide scrubber. Be sure to grab the scrubber by the EAGLE 2 fitting so that the fitting and tubing do not come off. 8. Attach the CO scrubber to the inlet fitting of the EAGLE 2 and allow the instrument to draw gas for 1 minute before performing an air adjust.
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11. The EAGLE 2 will indicate that it is adjusting the zero reading for a few seconds, then indicate that the operation is complete before returning to the Calibration Mode Screen. ADJUSTING ZERO RELEASE AIR BUTTON ADJUSTING ZERO COMPLETE CALIBRATION MODE...
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20. Place the cursor next to the channel whose gas value you want to change using the AIR YES and RANGE SHIFT buttons. 21. Press and release the POWER ENTER RESET button to select the EAGLE 2 Operator’s Manual Infrared CO Calibration • 231...
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27. If you select YES by pressing and releasing the AIR YES button, the changes that you made will be saved in the EAGLE 2’s memory as the new auto calibration gas values. If you select NO by pressing and releasing the DISPLAY ADJUST NO button, the changes you made will be used for any calibrations performed during the current operating session only.
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If you do want to continue with the calibration, proceed to the next step. 30. Connect the tubing from the demand flow regulator to the rigid tube on the probe. Allow the EAGLE 2 to draw gas for one minute. 31. Press and release the POWER ENTER RESET button to set the span adjustment for each channel to the programmed values.
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If the failure continues, investigate the cause. See “Troubleshooting” on page 70 33. Remove the tubing from the rigid tube on the probe. 34. Unscrew the 4-gas cylinder from the demand flow regulator. 234 • Infrared CO Calibration EAGLE 2 Operator’s Manual...
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38. Connect the tubing from the regulator to the rigid tube on the probe. Allow the EAGLE 2 to draw gas for the appropriate time shown in the table below. Table 24: IR CO...
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43. Use the RANGE SHIFT button to place the cursor next to the NORMAL OPERATION menu option, then press and release the POWER ENTER RESET button to return to Measuring Mode. 236 • Infrared CO Calibration EAGLE 2 Operator’s Manual...
Sensor or Changing Sensor Type 1. Verify that the EAGLE 2 is off. 2. Place the EAGLE 2 upside down on a flat surface or hold it upside down. 3. Unscrew the three case screws until they disengage from the top case.
PCB and the placement of the top case gasket. 17. Turn the EAGLE 2 upside down and tighten the three case screws to secure the top case to the bottom case.
Overview This appendix describes the EAGLE 2’s infrared methane sensors and includes instructions to use an EAGLE 2 that has an infrared methane sensor installed. It also includes instructions to replace an infrared methane sensor. Table 26: Infrared Methane Sensor Specifications, %LEL Configuration...
4-sensor flow chamber. This area can accommodate up to three single sensor flow chambers. Figure 40 above illustrates a typical infrared methane sensor location in front of the 240 • Description EAGLE 2 Operator’s Manual...
3 sub PCB positions when an infrared methane sensor is used with the EAGLE 2. The infrared methane sensor connects to the sub PCB with a 12-position connector. The sub PCB plugs into the main PCB and is held in place with a screw/flat washer/lock washer.
Catalytic (LEL) Sensor screen in Display Mode. The default setting is enabled. To change the setting, do the following: NOTE: The Catalytic (LEL) Sensor setting is reset when the EAGLE 2 is turned off. When the EAGLE 2 is turned on, this setting is always ENABLED.
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NORMAL OPERATION 6. Move the cursor to the PERFORM AIR ADJUST menu item by using the RANGE SHIFT button. CALIBRATION MODE AUTO CALIBRATION SINGLE CALIBRATION > PERFORM AIR ADJUST NORMAL OPERATION EAGLE 2 Operator’s Manual Infrared Methane Calibration • 243...
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If you do not want to continue, press the DISPLAY ADJUST NO button and the unit will return to the Calibration Mode Screen. 9. The EAGLE 2 will indicate that it is adjusting the zero reading for a few seconds, then indicate that the operation is complete before returning to the Calibration Mode Screen.
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NOTE: The RKI 4-gas cylinder typically contains 12% O by volume. When using the auto calibration method, be sure to set the “OXY” auto calibration value to agree with the concentration listed on the cylinder’s label, not zero. EAGLE 2 Operator’s Manual Infrared Methane Calibration • 245...
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20. Repeat Step 16 through Step 19 for any other channels that need to be changed. 21. When you are done adjusting the calibration gas values, move the cursor down past the bottom of the screen next to END. ADJUST AUTO CALIBRATION VALUES > END 246 • Infrared Methane Calibration EAGLE 2 Operator’s Manual...
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23. If you select YES by pressing and releasing the AIR YES button, the changes that you made will be saved in the EAGLE 2’s memory as the new auto calibration gas values. If you select NO by pressing and releasing the DISPLAY ADJUST NO button, the changes you made will be used for any calibrations performed during the current operating session only.
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If the failure continues, investigate the cause. See “Troubleshooting” on page 70. 29. Remove the tubing from the rigid tube on the probe. 30. Unscrew the 4-gas cylinder from the demand flow regulator. 248 • Infrared Methane Calibration EAGLE 2 Operator’s Manual...
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34. Connect the tubing from the regulator to the rigid tube on the probe. Allow the EAGLE 2 to draw gas for 90 seconds. 35. Press and release the POWER ENTER RESET button to set the span adjustment for the infrared methane channel to the programmed value.
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39. Use the RANGE SHIFT button to place the cursor next to the NORMAL OPERATION menu option, then press and release the POWER ENTER RESET button to return to Measuring Mode. 250 • Infrared Methane Calibration EAGLE 2 Operator’s Manual...
Replacing the IR Methane Sensor 1. Verify that the EAGLE 2 is off. 2. Place the EAGLE 2 upside down on a flat surface or hold it upside down. 3. Unscrew the three case screws until they disengage from the top case.
PCB and the placement of the top case gasket. 17. Turn the EAGLE 2 upside down and tighten the three case screws to secure the top case to the bottom case.
Appendix I: Infrared Hydrocarbon Sensor Overview This appendix describes the EAGLE 2’s infrared hydrocarbon sensor and includes instructions to use an EAGLE 2 that has an infrared hydrocarbon sensor installed. It also includes instructions to replace an infrared hydrocarbon sensor.
3 sub PCB positions when an infrared hydrocarbon sensor is used with the EAGLE 2. The infrared hydrocarbon sensor connects to the sub PCB with a 12-position connector. The sub PCB plugs into the main PCB and is held in place with a screw/flat washer/lock washer.
Start Up and Normal Operation For instructions to startup and use an EAGLE 2 that includes an infrared hydrocarbon sensor, reference “Start Up” on page 22, “Measuring Mode, Normal Operation” on page 29, and “Measuring Mode, Alarms” on page 35.
Single Calibration Method” on page 64 and follow the instructions for calibrating a single channel. If your instrument is a multi-channel instrument that includes an infrared hydrocarbon channel, RKI Instruments, Inc. recommends using the auto calibration method for convenience. The...
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8. Press and release the AIR YES button to continue. If you do not want to continue, press the DISPLAY ADJUST NO button and the unit will return to the Calibration Mode Screen. EAGLE 2 Operator’s Manual Infrared Hydrocarbon Calibration • 257...
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9. The EAGLE 2 will indicate that it is adjusting the zero reading for a few seconds, then indicate that the operation is complete before returning to the Calibration Mode Screen. ADJUSTING ZERO RELEASE AIR BUTTON ADJUSTING ZERO COMPLETE CALIBRATION MODE...
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16. Place the cursor next to the channel whose gas value you want to change using the AIR YES and RANGE SHIFT buttons. 17. Press and release the POWER ENTER RESET button to select the EAGLE 2 Operator’s Manual Infrared Hydrocarbon Calibration • 259...
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23. If you select YES by pressing and releasing the AIR YES button, the changes that you made will be saved in the EAGLE 2’s memory as the new auto calibration gas values. If you select NO by pressing and releasing the DISPLAY ADJUST NO button, the changes you made will be used for any calibrations performed during the current operating session only.
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If you do want to continue with the calibration, proceed to the next step. 26. Connect the tubing from the demand flow regulator to the rigid tube on the probe. Allow the EAGLE 2 to draw gas for one minute. 27. Press and release the POWER ENTER RESET button to set the span adjustment for each channel to the programmed values.
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If the failure continues, investigate the cause. See “Troubleshooting” on page 70. 29. Remove the tubing from the rigid tube on the probe. 30. Unscrew the 4-gas cylinder from the demand flow regulator. 262 • Infrared Hydrocarbon Calibration EAGLE 2 Operator’s Manual...
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34. Connect the tubing from the regulator to the rigid tube on the probe. Allow the EAGLE 2 to draw gas for one minute. 35. Press and release the POWER ENTER RESET button to set the span adjustment for the infrared hydrocarbon channel to the programmed value.
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39. Use the RANGE SHIFT button to place the cursor next to the NORMAL OPERATION menu option, then press and release the POWER ENTER RESET button to return to Measuring Mode. 264 • Infrared Hydrocarbon Calibration EAGLE 2 Operator’s Manual...
Replacing the IR Hydrocarbon Sensor 1. Verify that the EAGLE 2 is off. 2. Place the EAGLE 2 upside down on a flat surface or hold it upside down. 3. Unscrew the three case screws until they disengage from the top case.
PCB and the placement of the top case gasket. 17. Turn the EAGLE 2 upside down and tighten the three case screws to secure the top case to the bottom case.
Monitoring in Methane Elimination Mode To monitor an area using methane elimination mode, do the following: 1. Turn on the EAGLE 2 as described in “Start Up” on page 22. 2. Make sure that the EAGLE 2 catalytic combustible channel is set to monitor a gas in which methane elimination is an option.
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Multiply the display reading by the factor in the appropriate column to determine the actual reading for that gas. For example, if you are using the EAGLE 2 in methane elimination mode to detect isobutane and the display reads 10% LEL, the actual isobutane reading is 10% x 0.59 = 5.9% LEL isobutane.
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If you are monitoring for isobutane as in the above example and the low alarm is set for 10% LEL, the EAGLE 2 will initiate a low alarm at 5.9% LEL isobutane (display reading of 10% LEL).
When using the instrument for applications where methane elimination mode is used, it is most common to calibrate to hexane. If you are planning to use the EAGLE 2 in methane elimination mode, RKI Instruments, Inc. recommends that you setup and...
When the EAGLE 2 is in Bar Hole Mode, only the combustible and oxygen sensors are displayed. If an EAGLE 2 is intended for bar hole testing, it is shipped with Bar Hole Mode or both Bar Hole Mode and Leak Check Mode enabled so that the operator must choose which operational mode to use when the unit is turned on (see “Updating LC/BH Mode Setting”...
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NORMAL MODE and LEAK CHECK MODE will be the only choices displayed. In this case, see “Turning On the EAGLE 2” on page 22 or “Turning On the EAGLE 2, Leak Check Mode” on page 280. 1. Connect the sample hose to the EAGLE 2’s quick connect inlet fitting.
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11. After the alarm screens, if CAL REMINDER is turned on, the screen that appears next depends on how CAL PAST DUE ACT is set in the Setup Mode Menu (see “Updating the Calibration Past Due Action Setting” on page 124). EAGLE 2 Operator’s Manual Start Up, Bar Hole Mode • 273...
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The EAGLE 2 will enter Calibration Mode and the LCD will show the Calibration Mode main menu. See “Chapter 4: Calibration Mode” on page 55 for instructions to calibrate the EAGLE 2. When you are done with the calibration and exit Calibration Mode, the unit will begin the startup sequence.
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E2A515 If USER/STATION ID is turned off, only the serial number is shown. 14. If the EAGLE 2 experiences a sensor failure during start up, a screen indicating which sensor failed appears and the buzzer sounds a pulsing tone twice per second. In the example below, the TC %volume CH sensor has failed.
Bar Hole Mode. Replace the failed sensor(s) as soon as possible for use in Normal Mode. 15. The EAGLE 2 is now operating in Bar Hole Mode. The pump is off and the following screen appears. BAR HOLE MODE 0 %LEL 20.9 vol%...
4. Continue to hold the AIR YES button until the display prompts you to release it. The EAGLE 2 will set the fresh air reading for the CH and oxygen channels. Start up is complete and the unit is now ready for bar hole testing.
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ADJUST: PURGE 6. If a high concentration of methane is encountered, a fresh air purge can be performed to purge the hose, probe and EAGLE 2 of gas before the next bar hole test. To perform a purge, do the following: •...
9. To exit Bar Hole Mode and return to the Mode Select Screen at any time, press and hold the RANGE SHIFT button for 5 seconds. Turning Off the EAGLE 2, Bar Hole Mode 1. Press and hold the POWER ENTER button. 2. The unit will initiate a bar hole measurement. Keep holding the POWER ENTER button.
EAGLE 2 is in Leak Check Mode, only the catalytic combustible sensor is active. If an EAGLE 2 is intended for tracking down leaks, it is shipped with Leak Check Mode or both Leak Check Mode and Bar Hole Mode enabled so that the operator must choose which operational mode to use when the unit is turned on (see “Updating LC/BH Mode Setting”...
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9. The Active Gases Screen appears for a few seconds indicating which channels are active and their target gas. ACTIVE GASES EAGLE 2 Operator’s Manual Start Up, Leak Check Mode • 281...
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The EAGLE 2 will enter Calibration Mode and the LCD will show the Calibration Mode main menu. See “Chapter 4: Calibration Mode” on page 55 for instructions to calibrate the EAGLE 2. When you are 282 • Start Up, Leak Check Mode...
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IS PAST DUE ENTER TO PERFORM CALIBRATION The EAGLE 2 cannot be used until a successful calibration has been performed. Press and release the ENTER button to enter Calibration Mode. See “Chapter 4: Calibration Mode” on page 55 for instructions to calibrate the EAGLE 2.
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E2A515 If USER/STATION ID is turned off, only the serial number is shown. 14. If the EAGLE 2 experiences a catalytic combustible sensor failure during start up, a screen indicating which sensor failed appears and the buzzer sounds a pulsing tone twice per second. In the example below, the H sensor has failed.
Performing a Demand Zero, Leak Check Mode Before using the EAGLE 2, it is recommended to set the fresh air reading for the target gas by performing a demand zero. This will set the CH channel to zero.
Turning the Buzzer On and Off in Leak Check Mode The alarm buzzer can be turned off and on when the EAGLE 2 is in Leak Check Mode. This setting only applies to Leak Check Mode and does not affect buzzer operation in Normal or Bar Hole Mode.
Turning Off the EAGLE 2, Leak Check Mode 1. Press and hold the POWER button. 2. The buzzer will sound and the LCD back light will flash for about five seconds. 3. Release the button when GOODBYE appears on the display. When GOODBYE disappears and the backlight turns off, the unit is off.
Appendix M: Tank Tester Model The EAGLE 2 Tank Tester model is intended for checking tanks or vessels that may contain residual hydrocarbon vapors or water or may have been purged of oxygen. It is supplied as an LEL (catalytic) only unit or an LEL (catalytic)/oxygen unit.
This plug connects to the float probe socket that is adjacent to the EAGLE 2’s IR port. A quick connect fitting at the same end of the assembly connects to the EAGLE 2’s inlet fitting. The float probe switch at the opposite end of the 12-foot hose shuts off the pump if the probe begins to be submerged into a liquid.
3. The Connect Float Probe Screen appears for a few seconds prompting you to confirm that the float probe’s quick connect fitting is connected to the EAGLE 2’s inlet fitting and that the float probe’s plug is connected to the EAGLE 2.
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YES or RANGE SHIFT button to display the mode you wish to enter. To use the EAGLE 2 for tank tester applications, ensure that the float probe is connected and select Inert Mode. To use the EAGLE 2 in Normal Mode, select Normal Mode and refer to “Measuring Mode, Normal Operation”...
Alarms The EAGLE 2 Tank Tester model has two sets of oxygen alarm settings, one for Normal Mode and one for Inert Mode. The Inert Mode oxygen alarms are factory-set at 5.0% by volume (rising) and 10.0% by volume (rising). Normal Mode oxygen alarm setpoints also exist and take effect when you select Normal Mode at start up.
Parts List Table 35 lists part numbers for replacement parts and accessories of the EAGLE 2’s Tank Tester model. Table 35: Parts List: EAGLE 2 Tank Tester Model Part Number Description 80-0405RK Dilution fitting (1:1) 80-0802RK Float probe (12-foot) EAGLE 2 Operator’s Manual...
Normal Mode oxygen alarm points. Below are instructions to set the Inert Mode oxygen alarms. 1. Take the EAGLE 2 to a non-hazardous location and turn it off if it is on. 2. Press and hold the AIR YES or RANGE SHIFT buttons, then press and hold the POWER ENTER RESET button.
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7. Press and release POWER ENTER RESET. The Change Alarm Point Settings Screen appears and all detection channels are displayed. CHANGE ALARM POINT SETTINGS > 1: CH4 2: OXY 3: H2S 4: CO EAGLE 2 Operator’s Manual Alarms • 295...
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ENTER RESET to accept the setting. If you want to exit this screen without saving any change to the alarms, press and release DISPLAY ADJUST NO until you return to the Change Alarm Point Settings Screen. 296 • Alarms EAGLE 2 Operator’s Manual...
If you have not made a selection after 20 seconds, the instrument will begin to beep and the LEDs will begin to flash. They will continue until you make a selection. EAGLE 2 Operator’s Manual Start Up • 297...
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WARNING: The EAGLE 2 is not a gas monitoring device until you select a mode and enter it. 5. If you select Normal Mode, the warm up sequence will continue as described in “Start Up” on page 22 unless Leak Check or Bar Hole Mode is active.
SHIFT button. MODE SELECT UP/DOWN THEN ENTER NORMAL MODE Use the AIR YES or RANGE SHIFT button to display the mode you wish to enter and press and release the POWER ENTER RESET button. EAGLE 2 Operator’s Manual Operation • 299...
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Warranty RKI Instruments, Inc. warrants the EAGLE 2 sold by us to be free from defects in materials, workmanship, and performance for a period of two years from the date of shipment from RKI Instruments, Inc. This includes the instrument and the original sensors. Replacement parts are warranted for 1 year from the date of their shipment from RKI Instruments, Inc.
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