Kubota L3200 Assembly Instructions Manual
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Kubota L3200 Assembly Instructions Manual

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  • Page 2: Table Of Contents

    CONTENTS ASSEMBLY INSTRUCTIONS ..................1 TO THE DEALER..................... 1 SAFETY ........................1 CONTENT OF PARTS IN THE CRATE..............2 Locations and Removal of Parts in the Crate ..............2 Parts in the Carton Box and Paper Bag................5 TIGHTENING TORQUE OF BOLT AND NUTS............9 ASSEMBLY OF TRACTOR ...................

  • Page 3: Assembly Instructions

    ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS TO THE DEALER 3. Working clothes which may be pinched caught 1. This manual contains procedures intended to assist equipment must not be worn. the dealer in unpacking and assembling the product Loose clothing can cause serious before delivering to the customer.

  • Page 4: Content Of Parts In The Crate

    ASSEMBLY INSTRUCTIONS CONTENT OF PARTS IN THE CRATE (3) After assembly check 1. Before operating or test driving the equipment, read BLocations and Removal of Parts in the and understand the operator's manual. 2. Once the equipment is fully Crate assembled, select a safe place C Tools Required for a test run.
  • Page 5 ASSEMBLY INSTRUCTIONS 4. Remove the right frame (3). 7. Remove the plastic cover. 5. Remove the front frame (4). 8. Check the attached parts as shown in the photo below. 6. Remove the rear frame (5). [Rear mount type ROPS] [Rear mount type ROPS] [Mid mount type ROPS] [Mid mount type ROPS]...
  • Page 6 ASSEMBLY INSTRUCTIONS [Rear mount type ROPS] (10) PTO protector [Mid mount type ROPS] (14) Yoke shaft RH (for 4WD) (22) Drawbar (14) Yoke shaft RH (for 4WD) (15) Position light stay RH (23) Tool box (16) Lower link assembly LH and RH (24) Carton box 1 (17) Auxiliary step LH (25) Carton box 2...

  • Page 7: Parts In The Carton Box And Paper Bag

    ASSEMBLY INSTRUCTIONS [Plastic bag 1] BParts in the Carton Box and Paper Bag 1. Open the carton box 1 and check the contents. A: DW-EC, B: DW-UK, C: DR-NEC UNIT DESCRIPTION REMARKS A: DW-EC, B: DW-UK, C: DR-NEC UNIT Bolt (M16 x 30) Rear wheel DESCRIPTION REMARKS...
  • Page 8 ASSEMBLY INSTRUCTIONS [Plastic bag 2] [Plastic bag 3 and 4] (A) Plastic bag 3 A: DW-EC, B: DW-UK, C: DR-NEC (B) Plastic bag 4 UNIT A: DW-EC, B: DW-UK, C: DR-NEC DESCRIPTION REMARKS UNIT DESCRIPTION REMARKS Bolt (M14 x 35) Bumper Bolt (M10 x 35) Hitch, front...
  • Page 9 ASSEMBLY INSTRUCTIONS 2. Open the carton box 2 and check the contents. 3. Open the paper bag 1 and check the contents. 4CBKCADCP017A 4CBKCADCP017A 4CBKCADCP017A 4CBKCADCP017A 4CBKCADCP016A 4CBKCADCP016A 4CBKCADCP016A (A) Mid mount type ROPS A: DW-EC, B: DW-UK, C: DR-NEC (B) Rear mount type ROPS UNIT A: DW-EC, B: DW-UK, C: DR-NEC...
  • Page 10 ASSEMBLY INSTRUCTIONS 4. Open the paper bag 2 and check the contents. A: DW-EC, B: DW-UK, C: DR-NEC UNIT DESCRIPTION REMARKS A B C Bolt (M8 x 30) 6 6 6 Fender Washer, plain (M8) 6 6 6 Fender Collar 6 6 6 Fender Cushion 2 2 2 Fender...

  • Page 11: Tightening Torque Of Bolt And Nuts

    ASSEMBLY INSTRUCTIONS TIGHTENING TORQUE OF BOLT AND NUTS 1. General screws, bolts and nuts. Screws, bolts and nuts should be tightened according to the table shown below. Indication on No-grade or 4T top of bolt Material of bolt SS400, S20C S43C, S48C SCr435, SCM435 Material of...

  • Page 12: Assembly Of Tractor

    ASSEMBLY INSTRUCTIONS ASSEMBLY OF TRACTOR 2. Stud bolts. Stud bolts used in front and rear axle hubs should be tightened according to the table shown below BSeat C Tools required Material of Spanner (12 mm) or socket with ratchet wrench and Cast Iron or Steel Aluminum threaded hole...

  • Page 13: Position Light Stay

    ASSEMBLY INSTRUCTIONS BPosition Light Stay C Tools required Spanner (12 mm, 14 mm) or socket with ratchet wrench or impact wrench and torque wrench. 1. Remove the right side retainer (for mid mount ROPS type) (1). (4) Sheet support (1) Retainer 2.

  • Page 14: Rops

    ASSEMBLY INSTRUCTIONS 3. Through the position light harness (5) in the position light stay (2) from upper side. 4. Connect the position light harness (4) with wire harness from position light (5). (A) "PUSH" BROPS (2) Position light stay RH C Tools required (4) Position light harness Pliers.
  • Page 15 ASSEMBLY INSTRUCTIONS 3. Assemble the ROPS lower frame RH (2) and LH (3) 5. Insert the pivot bolts (7), plain washers (8) and castle temporarily to the rear axle case. nuts (9) to ROPS lower frame hole as shown in the photo below.
  • Page 16 ASSEMBLY INSTRUCTIONS [Mid mount type ROPS] 1. Remove the plugs (1) of the rear axle case and flywheel housing. To avoid personal injury: A Adjust the upper ROPS looseness after confirming that no bystanders are nearby. A Sudden ROPS upper frame looseness may occur as result of improper adjustment.
  • Page 17 ASSEMBLY INSTRUCTIONS 3. Assemble the ROPS rear frame RH (2) and LH (3) to 5. Install the ROPS upper frame (16) to the ROPS frame the rear axle case, then tighten the all bolts (4). RH (14) and LH by using a lift sling (6). Then install the pivot pins.
  • Page 18 ASSEMBLY INSTRUCTIONS 6. Insert the pivot bolts (7), plain washers (8) castle nuts (9) to ROPS upper frame hole as shown in the photo below. To avoid personal injury: A Adjust the upper ROPS looseness after confirming that no bystanders are nearby. A Sudden ROPS upper frame looseness may occur as result of improper adjustment.

  • Page 19: Pto Shaft Cover

    ASSEMBLY INSTRUCTIONS BPTO Shaft Cover BThree Point Linkage C Tools required C Tightening torque Spanner (17 mm). Lower link pivot pin bolt : 48.1 to 55.8 N-m 4.9 to 5.7 kgf-m 1. Remove the two bolts (1) and collars (2) from the 35.5 to 41.2 ft-lbs transmission case.

  • Page 20: Fender And Reflector

    ASSEMBLY INSTRUCTIONS 3. Connect the check chain (6) to the ROPS (7), using A Do not tighten up the all the bolts and nuts to mount the set pins (8), plain washers (10) and split pins (9) the fenders before to install them all temporally. both sides (right and left side).
  • Page 21 ASSEMBLY INSTRUCTIONS 5. Assemble it other flange bolts (9). 8. Connect the wire harness "D" for the trailer electrical outlet. After that insert wire harness in the clamp points of the fender "E" as shown in the photo below. (3) Bolt (M8 x 30) (4) Plain washer (5) Collar 9.

  • Page 22: Number Plate

    ASSEMBLY INSTRUCTIONS 10. Insert the plugs (13) to the holes on the fender, and then install the cup holder (14) to the fender RH. (15) Reflector (A) "ASSEMBLE" (16) Nut and spring washer (17) Holder (13) Plug (18) Rear lamp (14) Cup holder (19) Tapping screw (M6 x 16) 11.
  • Page 23 ASSEMBLY INSTRUCTIONS 2. Assemble the license light holder (2) to the ROPS rear [Except for KUK] frame (4) by using the bolt (5) and plain washer (6) as shown in the photo below. [For KUK] (2) License light holder (4) ROPS rear frame (5) Bolt (M8 x 75) (6) Plain washer (M8) A The wire harness of the license light should be in the...

  • Page 24: Rearview Mirror

    ASSEMBLY INSTRUCTIONS [For KUK] [Except for KUK] 4. Connect the wire harness (9) of the license light by 2. Assemble the rearview mirror (1) to the position light using the extension wire harness (10) in the paper stay (4) on the left side by using the bolts (5). bag, after that clamp then to the fender support (11).

  • Page 25: Auxiliary Step

    ASSEMBLY INSTRUCTIONS BAuxiliary Step BFront Axle C Tools required Socket (12 mm) with ratchet wrench or impact wrench. To avoid personal injury: 1. Prepare the flange bolts (2) from the paper bag. A After attaching the jig bumper to the front axle 2.
  • Page 26 ASSEMBLY INSTRUCTIONS 3. Cutting the wire of the tie rod RH (3) move it in front of 5. Put the jig bumper (6) on the front frame through the the front axle case. guide studs and then set two bolts (7) while holding the jig bumper (6).
  • Page 27 ASSEMBLY INSTRUCTIONS 8. Lift the jig bumper (6) by hoist with belt sling (8). C Tightening torque Front axle case bolts: 124.0 to 147.0 N-m 12.6 to 15.0 kgf-m 91.2 to 108.0 ft-lbs Tie rod castle nut: 39.2 to 45.2 N-m 4.0 to 4.5 kgf-m 28.9 to 33.5 ft-lbs C Tools required...
  • Page 28 ASSEMBLY INSTRUCTIONS 12. Install the yoke shaft (12) into the front axle case (4). 14. Install the bevel gear case assembly RH (13) to the front axle case (4). (4) Front axle case (12) Yoke shaft (4) Front axle case (13) Bevel gear case assembly RH 13.
  • Page 29 ASSEMBLY INSTRUCTIONS 16. Set the tie rod bolt (16) through the bevel gear case and tighten the castle nut (17). (17) Castle nut (18) Split pin 19. Remove the holder (19). (16) Tie rod bolt (17) Castle nut A Make sure to tighten the castle nut to the tie rod bolt with correct tightening torque for safety reason.

  • Page 30: Crate Base

    ASSEMBLY INSTRUCTIONS 3. Set the jig casters (3) to the crate base (4). BCrate Base To avoid personal injury: A After attaching the three point linkage to the tractor body, lift both lower links with two belt sling (over 2 tons capacity). A Place the safety stands (over 2 tons capacity) under the rear axle cases after lifting the tractor.

  • Page 31: Rear Wheel

    ASSEMBLY INSTRUCTIONS 5. Support the rear axle case with the safety stands (5) as shown in photo below. BRear Wheel C Tightening torque Rear wheel bolts and nuts: 196.0 to 225.0 N-m 20.0 to 23.0 kgf-m 145.0 to 166.0 ft-lbs Rear wheel rim and disk mounting bolts and nuts: 196.0 to 225.0 N-m 20.0 to 23.0 kgf-m...

  • Page 32: Front Wheel

    ASSEMBLY INSTRUCTIONS BFront Wheel A Make sure to tighten the rear wheels mounting bolts C Tightening torque and nuts with correct tightening torque for safety reason. Front wheel nuts : 124.0 to 147.0 N-m A Check that the nuts of the rim are compact with the 12.6 to 15.0 kgf-m torque of prescription.
  • Page 33 ASSEMBLY INSTRUCTIONS 4. Remove lower two bolts (2) on the jig bumper (1). Next A Do not use the spring washers and plain washers, if set the two guide studs (3). the tractor mounts front wheels with beveled or tapered holes. 2.

  • Page 34: Front Bumper And Front Hitch

    ASSEMBLY INSTRUCTIONS 3. Install the front hitch pin (5) from the lower side. BFront Bumper and Front Hitch C Tools required Spanner (14 mm, 19 mm) or socket with ratchet wrench, impact wrench and torque wrench. 1. Assemble the front bumper (1) to the front axle frame, securely with correct tightening torque.

  • Page 35: Battery

    ASSEMBLY INSTRUCTIONS BSteering Wheel BBattery C Tools required C Tightening torque Spanner (10 mm) or socket with ratchet wrench. Steering nut : 48.0 to 55.9 N-m 4.9 to 5.7 kgf-m 1. Open the bonnet. 33.5 to 41.2 ft-lbs 2. Take the adhesion tape (1) of the negative terminal. C Tools required Nipper, Socket (17 mm), extension bar with torque wrench.
  • Page 36 ASSEMBLY INSTRUCTIONS 2. Attaching the steering wheel and confirm going 4. Install the steering pad (4). straight direction and replace the steering wheel as shown in the photo below. (4) Pad (1) Steering wheel 3. Install the steering wheel (1), spring washer (2) and nut (3) (Tighten the steering nut).

  • Page 37: Checking The Battery

    ASSEMBLY INSTRUCTIONS CHECKING THE BATTERY BBattery Charging BBattery Checking To avoid personal injury: To avoid personal injury: A When the battery is being activated, hydrogen A Do not remove the vent caps while the engine and oxygen gases in the battery are extremely is running.
  • Page 38 ASSEMBLY INSTRUCTIONS Reserve Cold Normal Capacity (min) Cranking Amps Charging Rate (A)

  • Page 39: Jig Kit For Assembly

    ASSEMBLY INSTRUCTIONS JIG KIT FOR ASSEMBLY (Whole Goods Number L8499) (Jig Kit Number TA150-9834-1) 1. JIG BUMPER 2. STUD, GUIDE...
  • Page 40 ASSEMBLY INSTRUCTIONS 3. CASTER ASSY (SWIVEL) 4. CASTER ASSY (RIGID)

  • Page 41: Check List For Inspection After Assembly

    ASSEMBLY INSTRUCTIONS CHECK LIST FOR INSPECTION AFTER ASSEMBLY Inspector : Date completed : Tractor model : Serial No. : Classification Inspection items Result Assembly 1. Check for proper tightening of the steering wheel. 2. Check for proper tightening of front wheels. 3.

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