Foreword Dear Testo Customer, We are delighted that you have chosen a product from Testo. We hope that the product will give you a long period of satisfaction and will aid you in your work. If problems should occur which you cannot rectify yourself, please consult our service department or your dealer.
General notes 3 General notes This documentation contains important information about the features and use of the product. Please read this document through carefully and familiarise yourself with the operation of the product before putting it to use. Keep this documentation to hand so that you can refer to it when necessary.
Testo. Any further or additional work must only be carried out by authorised personnel. Testo will otherwise refuse to accept responsibility for the proper functioning of the instrument after repair and for the validity of certifications. Ensure correct disposal: Dispose of defective rechargeable batteries and spent batteries at the provided col- lection points.
2. Intended purpose Employ the instruments for the following applications only: The testo 521 and testo 526 instruments are handheld pressure-measuring instru- ments that were developed specifically for use in air conditioning / ventilation equipment, thermal engineering, automotive engineering and industrial plant engineering. The main...
3. Product description 3.1 Power supply 3. Product description 3.1 Power supply Power is supplied to the testo 521/526 optionally via: - 9 V monobloc battery, type: IEC 6LR61 (included) - 9 V monobloc rechargeable battery, type: NiMH IEC 6F22 (0515 0025) - Mains connection and battery charging via mains unit 0554 0088, see also page 38 6.6.3 Battery...
Page 9
3. Product description 3.2 Controls Display Header (see detailed explanation of icons below: Icons in the header) Designation of internal sensor or input socket 1 with selected channel and parameter unit Reading 1 Designation of input socket 1 or 2 with selected ...
3.3 Menu overview 3.3 Menu overview : Open menu, : Select menu, : Back The menu numbers appear in the topmost line of the display. Example: testo 521 Measurement Memory menu menu 1 Manual / = 5 Instrument —> 3 Unit Automatic/ —>...
Page 11
3. Product description 3.3 Menu overview MUF menu 1 Input 2 Unit MUF word menu 1 Voltage/current 3 Resolution 2 Temperature 4 Output 3 Humidity 4 Velocity 5 Pressure 6 Analysis 7 Other Units Pa (ISO/US) hPa (ISO/US) mbar (ISO/US) kPa (ISO/US) bar (ISO/US) psi (ISO/US)
4. Commissioning 4.1 Inserting the battery / rechargeable battery 4. Commissioning Charge batteries properly! Danger of explosion! Only start the charging process if a recharge- Caution able battery is in the instrument and Rech. has been set as the battery type. 4.1 Inserting the battery / rechargeable battery (Rechargeable battery type: NiMH IEC 6F22)
4. Commissioning 4.3 Connecting probes / sensors 4.3 Connecting probes/sensors Connect the probes / sensors before switching the instrument on. Probe-specific characteristics are only read in when the instrument is switched on. Make sure the connections are secure, but do not use force! Connect the plug/hoses of the probes/sensors to the corresponding connections of the instrument: 1 Pressure hoses at p+ and p-...
5. Basic operating steps 5.1 Switching on / off 5. Basic operating steps 5.1 Switching on/off Switching on Connect the required probes/sensors before swit- ching on. 1 Switch the instrument on with A display test will follow: all segments of the display will light up for approx.
5. Basic operating steps 5.2 Menu navigation Switching off Readings which are not saved will be lost when the instrument is switched off! Switch the instrument off with 5.2 Menu navigation Operation is organised into 3 levels: - Measurement menu - Main and submenus - Configuration menus 1 Open the main menu with...
- The location that is currently set will be displayed. If a measurement location was allocated via the testo ComSoft software, this is displayed as well. - If data is already stored for the chosen location, illuminates. L o c a t i o n...
6. Menu functions 6.1 Measurement location 6.2 Memory 521 526 MAN. In the main menu, choose the measurement location M e m o r y with Select required location with and confirm with 1 In the main menu, select Memory with...
6. Menu functions 6.2 Memory 6.2.2 Configuration 521 526 (only available in the Fast/Automatic measurement program) M e a s R . h r s . Set how the measurement program is to function. Measurement program Auto. 4 Set the measuring rate in hrs., min. and sec. with m i n.
6. Menu functions 6.2 Memory Date: 27.08.2003 Time: 10:15:35 Testo AG Location: 01 Printout of current reading in the measurement menu Meas. from: 27.08.2003 Time: 10:15:35 1.1: 918 hPa 2.1: 27.0 °C Date: 27.08.2003 Time: 10:15:35 Testo AG Location: 01 Date Time from: 27.08.2003...
6. Menu functions 6.2 Memory 6.2.4 Status 521 526 Indicates the available memory space as a %. S t a t u s F r e e 65.5 6.2.5 Clearing 521 526 The Clear menu item allows the entire memory to be C l e a r cleared.
6.3 Probes 521 526 Menu is activated only if external probes are S o c k e t 2 connected. 1 In the main menu, select Probes with and confirm the selection with 2 Select the desired socket with confirm the selection with...
6. Menu functions 6.3 Probes 6.3.2 Scaling U/I 521 526 This function is only visible if the 4 - 20 mA interface (0554 0528) or the power supply cable (0554 0007) is S c a l . U / I connected.
6. Menu functions 6.3 Probes Resolution 521 526 Selecting decimal places Place Min. value Max. value -9999 99999 -999.9 9999.9 -99.99 999.99 Setting the output 521 526 Scaling takes place when the unit has been selected. Example: 4 - 20 mA should correspond to 0 - 100 % in the subsequent display.
6. Menu functions 6.4 Input 6.4 Input For velocity measurement with the Pitot tube, the internal pressure sensor 0 - 100 hPa is the best for velocities from 5 - 100 m/s. For measurements in the range of 1 - 12 m/sec., use the external differential pressure probe 0638 1347 with measuring range 0 - 100 Pa.
6. Menu functions 6.4 Input 6.4.1 Temperature Set the temperature which is to be used to calculate T e m p . the density. 4 Select the temperature with (-100 °C - 800 °C) (hold the key down to go for- ward / back quickly) and confirm the selection with °...
P f a c t o r Set the Pitot tube factor that will be used to calculate readings. - Testo standard Pitot tube (Prandl), factor 1 - Straight Pitot tubes, factor 0.67 4 Select the P factor (0.01 - 500) with 1.00...
6. Menu functions 6.5 Device 6.5 Instrument In the main menu, select Instrument with and confirm the selection with 2 Select the desired function / menu with D e v i c e Select Optional: Confirm the selection with and select the desired function with 3 Activate setting mode with 6.5.1 Time...
6. Menu functions 6.5 Device 6.5.2 Auto. Off Set whether the instrument is to switch off automati- cally after 10 min. without any key being pressed. 4 Select On or Off with and confirm the selection with A u t o . o f f - If you select On: the instrument will switch off auto- matically after 10 min.
6. Menu functions 6.5 Device ISO/ US Set whether European (metric) or US units are to be displayed. The following units will be converted: - ft , mm - inch, g/m - gr/ft , m/sec. - fpm, I S O / U S /h - cfm, units of pressure 4 Select ISO or US with and confirm...
6. Menu functions 6.5 Device 6.5.5 Optional O p t i o n a l Velocity Set whether the calculated velocity is to be shown on the display. V e l o c i t y 4 Select On or Off with and confirm the selection with - If you select On: the calculated velocity will be...
6. Menu functions 6.5 Device Delta P Set whether the differential pressure of two pressure probes is to be shown on the display. Calculating the differential pressure (P1-P2): If one external pressure probe is connected, the diffe- P 1 - P 2 rential pressure is calculated from the internal pressu- re sensor (P1) and external pressure probe (P2).
6. Menu functions 6.5 Device The steps for performing the tightness test “Test with air”, based on the standard DIN EN1610 “Construc- tion and testing of drains and sewers”, are outlined in the instrument menu: - Enter the set slowdown time (tSlDoReq) - Enter the set test time (tTestReq) - Enter the set test pressure at which the measure- ment is to take place (P Req.)
6. Menu functions 6.5 Device Test time (tTestReq) Set the test time during which the pressure drop is monitored. The test time is taken from DIN EN 1610 t T e s t R e q . (see table below). For a fast input please use the ComSoft 0554 0830.
6. Menu functions 6.5 Device Required test pressure p (P Req.) Set the required test pressure at which measurement is carried out. Required test pressure according to P R e q . DIN EN1610 (see table on previous page). 6 Activate setting mode with Select the P Req.
Page 35
6. Menu functions 6.5 Device Graphic overview of the measurement process Pre-fill Slowdown Test time Drop time time time Phase 1: Pre-fill time 01:05 Build-up of the pressure in the pipe system and the actual duration. 1 . 1 h P a Jump to the slowdown time menu automatically with P r e - f i l l Phase 2: Slowdown time...
Page 36
6. Menu functions 6.5 Device Phase 3: Test time 0030 Recording of the actual test duration. Jump to the drop time menu automatically with 1 . 1 h P a P Phase 4: Drop time 0030 Record of the duration of the pressure drop in the line. Jump to the end of measurement menu automatically 1 .
V e r s i o n D a t a all information stored 0.10 in the instrument will Mustermann be printed out. Testo Str. 1 Testo AG B A T 07653/681-0 InstrumentType: t521 6.6.2 Language Version : 0.14...
6. Menu functions 6.6 Service 6.6.3 Bat. type Set whether an ordinary battery or a rechargeable bat- tery is inserted in the instrument. The battery in the instrument can only be recharged B a t . t y p e if it is a rechargeable battery and this is set as the battery type.
< 2.5 % of the full-scale value (at testo 5213 reset <20% of the full scale value). Zero the display values of all connected (zeroable) pressure probes with i .
Page 40
7. Measuring 7.3 Activating measuring functions Max. 30.5 521 526 The highest readings since the start of measurement are displayed. Min. 15.7 521 526 The lowest readings since the start of measurement are displayed. Mean N 0011 521 526 1 Activate calculation of the spot mean value with i .
Cancel the process with 7.4 Saving readings 521 526 For the readings to be saved, the instrument must be in the measurement menu. Before you save the readings, you must select the measurement location under which the data is to be saved (see 6.1 Measurement location).
7. Measuring 7.5 Printing readings 7.5 Printing readings 0005 521 526 To print all readings stored for a measurement locati- i . 1 h P a on (see 6.2.3 Printing) 10.08 To print individual readings, the instrument must be in the measurement menu.
8. Care and maintenance 43 8. Care and maintenance 8.1 Changing the bat- tery / rechargeable battery (Rechargeable battery type: NiMH IEC 6F22) To avoid the loss of data, it is imperative that you switch the instrument off when changing the bat- tery/rechargeable battery and replace the battery in <...
Page 44
8. Care and maintenance 4 Connect the mains plug to the mains socket. 5 Question as to whether rechargeable battery c h a r g e should be charged. Select Yes with and confirm with The charging process will start automatically. flashes during the charging process and the actual battery voltage is displayed.
Offset factor or cross-section input incorrect Enter correct offset or cross-section If we were unable to answer your question, please contact your distributor or Testo Customer Service. For contact data, see back of this document or web page www. testo.com/service-contact...
10. Technical data 10.2 Other instrument data 10.2 Other instrument data Power supply 9 V monobloc (6LR61), alkaline manganese or mains unit 12 V DC Probe interface Round 8-pin plug PC interface ComSoft V3.4; connecting lead 0409 0178 RS232 interface Printer interface Infrared Measuring data memory...
Differential pressure meter testo 521-2, accuracy ±0.1 % of full scale value 0560 5211 Differential pressure meter testo 521-3, accuracy ±0.5Pa (0 to 20Pa); ±(0.5Pa + 0.5% of reading) (20...250Pa) 0560 5213 Differential pressure meter testo 526-1, accuracy ±0.1 % of full scale value 0560 5280 Differential pressure meter testo 526-2, accuracy ±0.05 % of full scale value...
Page 49
0409 0202 RS232 cable, connecting lead from PC to instrument (1.8 m) for data transfer 0409 0178 testo printer with 1 roll of thermal paper and 4 mignon batteries 0554 0545 Charger for printer (with 4 standard rechargeable batteries) 0554 0110...
Page 50
50 11. Accessories / Spare parts Article Order no. Temperature calibration certificates ISO temperature calibration certificate, for air/immersion probes, calibration points -18 °C, 0 °C, 60 °C 0520 0001 ISO temperature calibration certificate, instruments with air/immersion probes, calibration points 0 °C, 150 °C, 300 °C 0520 0021 ISO temperature calibration certificate, instruments with surface probes, calibration points 60 °C, 120 °C, 180 °C 0520 0071 DKD temperature calibration certificate, for air/immersion probes, calibration points -20 °C, 0 °C, 60 °C...
Need help?
Do you have a question about the 521 and is the answer not in the manual?
Questions and answers