Emerson Fisher 1051 Instruction Manual

Size 33 diaphragm rotary actuators
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Instruction Manual
D101322X012
Fisher
1051 and 1052 Size 33
Diaphragm Rotary Actuators
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Introduction

Scope of Manual

This instruction manual includes installation, adjustment, operation, maintenance, and parts information for the
Fisher 1051 and 1052 Size 33 diaphragm rotary actuators (figure 1). Mounting adaptations F, G, H, and J are included
in this manual. Instructions for the control valve, positioner, manual actuator, and other accessories are included in
separate manuals.
www.Fisher.com
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Figure 1. Fisher 1052 Actuator with CV500 Valve and
FIELDVUE™ DVC6200 Digital Valve Controller
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1051 and 1052 Size 33 Actuators
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  Summary of Contents for Emerson Fisher 1051

  • Page 1: Table Of Contents

    This instruction manual includes installation, adjustment, operation, maintenance, and parts information for the Fisher 1051 and 1052 Size 33 diaphragm rotary actuators (figure 1). Mounting adaptations F, G, H, and J are included in this manual. Instructions for the control valve, positioner, manual actuator, and other accessories are included in separate manuals.
  • Page 2: Description

    5. NBR (nitrile) O‐rings are used in the optional top‐mounted handwheel and in the optional up travel stop assembly. 6. For higher temperature ratings, contact your Emerson sales office. 7. This maximum casing pressure is not to be used for normal operating pressure. Its purpose is to allow for typical regulator supply settings and/or relief valve tolerances.
  • Page 3: Specifications

    Instruction Manual 1051 and 1052 Size 33 Actuators D101322X012 June 2017 The 1052 uses an adjustable spring seat to control spring compression. It may be used for on‐off service without a positioner, or it may be used for throttling service with or without a positioner, depending on service conditions. A top‐mounted handwheel may be mounted for infrequent service as a manual override.
  • Page 4 2. A left hand ball will be required for the NPS 3 through 12 Series B and the NPS 14 to 20, with or without attenuator. Figure 2. Mounting Styles and Positions for Fisher 1051 and 1052 Actuators STYLE A...
  • Page 5: Actuator Mounting And Changing Actuator Mounting

    Instruction Manual 1051 and 1052 Size 33 Actuators D101322X012 June 2017 CAUTION To avoid parts damage, do not use an operating pressure that exceeds the Maximum Diaphragm Casing Pressure (table 1) or produces a torque greater than the Maximum Allowable Valve Shaft Torque (see Catalog 14). Use pressure‐limiting or pressure‐relieving devices to prevent the diaphragm casing pressure from exceeding its limit.
  • Page 6 Make sure the actuator rod is perpendicular to the valve shaft. Refer to the valve instruction manual for specific end play considerations. Figure 3.Travel Stops and Switch Positions on the Fisher 1051 and 1052 Size 33 Actuator HOUSING COVER ASSEMBLY (KEY 33)
  • Page 7: H Mounting Adaptation

    Instruction Manual 1051 and 1052 Size 33 Actuators D101322X012 June 2017 10. Make sure that the travel indicator pointer matches the ball or disc position. Remove and install in the proper position if necessary. 11. Install the cover plate or switch mounting plate (key 59) with cap screws (key 60). 12.
  • Page 8: J Mounting Adaptation

    Instruction Manual 1051 and 1052 Size 33 Actuators June 2017 D101322X012 9. Make sure that the travel indicator pointer matches the ball or disc position. Remove and install in the proper position if necessary. 10. Refer to the table of contents for accessory installation procedures. J Mounting Adaptation Unless otherwise specified, key numbers referenced in the following procedures are shown in figure 9 for the 1051 actuator and in figure 10 for the 1052 actuator.
  • Page 9 Instruction Manual 1051 and 1052 Size 33 Actuators D101322X012 June 2017 VALVE SHAFT KEYWAY TO USE FOR FISHTAIL™ DISC VALVE BODIES (SEE FIGURE 2) DESIRED DESIRED ACTUATOR COUPLING Clockwise to Counterclockwise to SHAFT ACTUATOR MOUNTING KEYWAY ROTATION, Close Valve Action Close Valve Action ACTION POSITION...
  • Page 10: 1052 Spring Compression Adjustment

    Instruction Manual 1051 and 1052 Size 33 Actuators June 2017 D101322X012 11. Refer to the table of contents for accessory installation procedures. Figure 5. Spring Adjustment TRAVEL STOPS W4767 1052 Spring Compression Adjustment Initial Compression Key numbers referred to in this procedure are shown in figure 10 unless otherwise specified. The 1052 nameplate specifies an initial set adjusted into the actuator spring.
  • Page 11: Stroking Range

    3‐15 0.2‐2.1 3‐30 1. For more detailed information concerning proper spring selection to obtain the torque required, consult your Emerson sales office. Stroking Range Key numbers referred to in this procedure are shown in figure 10 unless otherwise specified. If, under operating conditions, the desired stroking range cannot be achieved with the casing pressure used, it may be possible to shift the stroking range by making a spring adjustment to change the initial spring compression.
  • Page 12: Mounting Adaptations

    Instruction Manual 1051 and 1052 Size 33 Actuators June 2017 D101322X012 Mounting Adaptations F and G Adaptations The procedures given in this instruction manual apply directly to F and G mounting adaptations. Refer to figures 9 and H Mounting Adaptations Whenever the procedures require separating the actuator from the operated equipment, it may be necessary to remove brackets, couplings, and stub shafts before proceeding.
  • Page 13: Replacing Diaphragm Plate, Diaphragm Rod, Spring, And Spring Seat

    Instruction Manual 1051 and 1052 Size 33 Actuators D101322X012 June 2017 3. Loosen the hex jam nut (key 84 for 1051, or key 86 for 1052) on the up travel stop. This stop is nearest to the positioner or positioner cover (key 39; also see figure 3). Screw the travel stop in (turn it clockwise) until it can be verified that all spring tension has been removed from the diaphragm stop in the upper diaphragm case, i.e.
  • Page 14 Instruction Manual 1051 and 1052 Size 33 Actuators June 2017 D101322X012 D Without lever‐operated switches, remove the cap screws (key 21) and the spring adjuster cover (key 117). D With lever‐operated switches, remove the switches as an assembly by removing the cap screws (key 75, figure 16) and the switch mounting plate (key 1, figure 16).
  • Page 15 Instruction Manual 1051 and 1052 Size 33 Actuators D101322X012 June 2017 DIMENSION A SPRING NO. Inches 10B1522 42.7 1.68 10B1523 42.7 1.68 10B1524 42.7 1.68 10B1525 36.6 1.44 Figure 6. Spring Seat Pre‐Set Dimensions for the Fisher 1052 Size 33 Actuator 10B1601‐A A3777 Assembly...
  • Page 16: Changing Or Replacing Actuator Lever

    Instruction Manual 1051 and 1052 Size 33 Actuators June 2017 D101322X012 Figure 7. Orientation of Switch and Positioner Cams on the Lever of the Fisher 1051 and 1052 Size 33 Actuator POSITIONER INNER SWITCH CAM SPACERS (ACTIVATES SWITCH (KEY 132)
  • Page 17 Instruction Manual 1051 and 1052 Size 33 Actuators D101322X012 June 2017 Disassembly WARNING Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing any maintenance operations: D Do not remove the actuator from the valve while the valve is still pressurized. D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations.
  • Page 18: Proximity Switches, Lever-Operated Switches, And Positioner

    Instruction Manual 1051 and 1052 Size 33 Actuators June 2017 D101322X012 11. Relieve all spring loading on the diaphragm rod (key 10) to lever (key 27) connection by backing out (turning counter‐clockwise) the up position travel stop (see figure 3). When the travel stop is no longer in direct contact with the lever (key 27), it can be determined that all spring compression is being contained by the stop in the upper diaphragm case (key 1).
  • Page 19: Installing Proximity Switches

    Instruction Manual 1051 and 1052 Size 33 Actuators D101322X012 June 2017 For switches which activate at the bottom of the actuator stroke, the inner cam (key 170; also see figure 7) is used. Installation of the inner cam requires removal of the actuator lever (key 27, figures 9 and 10). To remove the lever, refer to the Changing or Replacing Actuator Lever procedure and perform all applicable steps in the Disassembly portion.
  • Page 20: Installing The Push Rod

    Instruction Manual 1051 and 1052 Size 33 Actuators June 2017 D101322X012 Installing the Push Rod 1. For Switches Indicating Bottom of Stroke, apply inlet pressure to the diaphragm case (key 1, figures 9 and 10) until the actuator is at the bottom of its stroke. Make sure that the lever (key 27, figures 9 and 10) is against the down position travel stop (see figure 3).
  • Page 21: Locking Mechanism

    Instruction Manual 1051 and 1052 Size 33 Actuators D101322X012 June 2017 The handwheel assembly is attached to a special upper diaphragm casing (key 1, figures 9 and 10) with cap screws (key 141). A hex nut (key 137) locks the handwheel in position. For field installation of a handwheel, the special upper diaphragm case must be ordered as well as the handwheel.
  • Page 22 7. Rotate the locking device slightly until the hole in the mounting plate (key 123) aligns with a hole in the locking device. 8. Tighten the jam nut against the cover. 9. Insert the padlock (not furnished by Emerson Automation Solutions) to connect the mounting plate with the locking device. Operating the Locking Mechanism To Unlock the Actuator 1.
  • Page 23: Parts Ordering

    3. Rotate the threaded bolt until one of the holes in the locking disc (which is welded to the bolt) is in line with the hole in the mounting plate (key 123). Tighten the jam nut against the cover. 4. Lock the plate and disc together with a padlock (not furnished by Emerson Automation Solutions). Parts Ordering...
  • Page 24 Instruction Manual 1051 and 1052 Size 33 Actuators D101322X012 June 2017 Figure 9. Fisher 1051 Size 33 Actuator with F or G Mounting Adaptation APPLY LUB 50B3577‐E Description Description  72 For 1052 only  31* Bushing, PTFE lined bronze (2 req'd)  33A Housing Cover...
  • Page 25 Instruction Manual 1051 and 1052 Size 33 Actuators D101322X012 June 2017 Figure 10. Fisher 1052 Size 33 Actuator with F or G Mounting Adaptation APPLY LUB 50B3571‐F...
  • Page 26 Instruction Manual 1051 and 1052 Size 33 Actuators June 2017 D101322X012 Figure 11. Parts Used for the H Mounting Adaptation 1051 1052 NOTE: REQUIRES APPROPRIATE LEVER (KEY 27) FOR H MOUNTING ADAPTATION ‐ SEE PARTS LIST. 2. STYLE A MOUNTING SHOWN. FOR STYLE B, ASSEMBLE PARTS LISTED AND TRAVEL INDICATOR COMPONENTS ON OPPOSITE ENDS OF LEVER. 50B1581‐C A3780‐1 Figure 12.
  • Page 27 Instruction Manual 1051 and 1052 Size 33 Actuators D101322X012 June 2017 Figure 13. Parts Used for the J Mounting Adaptation 1052 1051 NOTE: REQUIRES APPROPRIATE LEVER (KEY 27) FOR J MOUNTING ADAPTATION ‐ SEE PARTS LIST. 2. STYLE A MOUNTING SHOWN. FOR STYLE B, ASSEMBLE PARTS LISTED AND TRAVEL INDICATOR COMPONENTS ON OPPOSITE ENDS OF LEVER. 50B1584‐C A3781‐1 Parts Used For J Mounting...
  • Page 28 Instruction Manual 1051 and 1052 Size 33 Actuators June 2017 D101322X012 Figure 14. Parts Used for Wrench‐Operated Extension and Manual Actuator Installation on All Mounting Adaptations PARTS USED FOR WRENCH-OPERATED EXTENSION 1052 1051 PARTS USED FOR INSTALLATION OF MANUAL ACTUATOR 1052 1051 NOTE:...
  • Page 29 Instruction Manual 1051 and 1052 Size 33 Actuators D101322X012 June 2017 Figure 15. Proximity Switch Mounting on the Fisher 1051 and 1052 Size 33 Actuator SECTION A‐A 40B1534‐C Proximity Switch Mounting Accessories (figure 15) Description   7 Proximity Switch Machine Screw for Inner Cam, plated steel...
  • Page 30 Description   1 Mounting Plate, steel (1 req'd)   4 Square Neck Bolt, plated steel (2 req'd)   7 Switch Contact your Emerson sales office   8 Cap Screw, plated steel   9 Hex Nut, plated steel (4 req'd for each)  18 Lever, steel (for Namco switch only)  75...
  • Page 31 Instruction Manual 1051 and 1052 Size 33 Actuators D101322X012 June 2017 Figure 17. Top‐Mounted Handwheel Assembly APPLY LUB 28A1205‐D Top Mounted Handwheel Description Hex Nut, steel (figure 17) 138* O‐ring, NBR 139* O‐ring, NBR Description Groove Pin, steel Cap Screw, plated steel (6 req'd) Body, cast iron  51 Handwheel, cast iron...
  • Page 32 Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher, FIELDVUE, Vee-Ball, and FISHTAIL are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co.

This manual is also suitable for:

Fisher 1052