ABB SM500F User Manual
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ABB SM500F User Manual

ABB SM500F User Manual

Field mountable videographic recorder
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User Guide
Field Mountable Videographic Recorder
IM/SM500F Issue 10.1
SM500F

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Summary of Contents for ABB SM500F

  • Page 1 User Guide Field Mountable Videographic Recorder IM/SM500F Issue 10.1 SM500F...
  • Page 2 Cert. No. Q 05907 As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support worldwide. EN 29001 (ISO 9001) We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.

  • Page 3: Table Of Contents

    Logging Access ........................22 5.1.1 Password Entry ......................24 Configuration ..........................25 Introduction ........................... 25 Configuration Level Security ....................25 Configuration Level Access..................... 26 Overview of Configuration ....................... 29 Making Changes to Parameters....................30 Specification ..........................34 IM/SM500F Issue 10.1...
  • Page 4 Communications – Analog and Digital Inputs ................54 Appendix C – Storage Capacity ......................57 Internal Storage Capacity ....................... 57 External Storage Capacity ...................... 57 Appendix D – Units ..........................58 Index ..............................60 Notes ..............................62 IM/SM500F Issue 10.1...

  • Page 5: Introduction

    Internal flash memory for the storage of recorded data. The ability to archive data to external archive media in either text (*.csv) or binary formats. Integrated web server and file transfer protocol (ftp) support for remote monitoring and data acquisition. IM/SM500F Issue 10.1...
  • Page 6 (Process Group 1) Recording Channels 2.1 to 2.4 Files stored in instrument's Data saved to archive (Process Group 2) on-board flash memory. storage media Instrument Logs Newest data overwrites oldest. Archive Media Configuration Data Fig. 1.1 Functional Overview IM/SM500F Issue 10.1...

  • Page 7: Installation

    The complete instrument can be hosed down if it has been installed to IP66/NEMA 4X standards, i.e. cable glands are correctly fitted and all unused cable entry holes are blanked off – see section 2.3.1, page 13. Warm water and a mild detergent can be used. IM/SM500F Issue 10.1...

  • Page 8: Siting

    Field Mountable Videographic Recorder SM500F 2 Installation 2.1 Siting – Figs 2.1 and 2.2 Keep distance to a minimum Sensors A – Close to Sensors B – At Eye-level Location C – Avoid Vibration Fig. 2.1 General Siting Requirements IM/SM500F Issue 10.1...
  • Page 9 Select a location away from strong electrical and magnetic fields. If this is not possible, particularly in applications where mobile communications equipment is expected to be used, screened cables within flexible, earthed metal conduit must be used. IM/SM500F Issue 10.1...

  • Page 10: Mounting

    144 (5.7) Gasket 24 (0.9) Ø 30 (1.2) 36 (1.4) +1.0 –0.0 Panel Cut-out 3 Pitches of +0.04 (5.43 –0.0 34.2 (1.35) Ø 22.2 (0.87) 21 (0.8) +1.0 –0.0 +0.04 (1.2) (1.2) (5.43 –0.0 Fig. 2.3 Mounting Dimensions IM/SM500F Issue 10.1...

  • Page 11: Panel-Mounting

    Repeat instructions for the right-hand panel clamp assembly. Tighten the clamping screws evenly and securely by hand. Note. This is critical in order to ensure proper compression of the panel seal and achieve the IP66/NEMA 4X hosedown rating. IM/SM500F Issue 10.1...

  • Page 12: Wall-Mounting

    Ensure the plastic washers remain in the positions fitted. Mark fixing centers and drill suitable holes in the wall. Secure the instrument to the wall using 2 screws in each mounting bracket. IM/SM500F Issue 10.1...

  • Page 13: Pipe-Mounting (Optional)

    Position the pipe mounting bracket into the recesses on the rear of the instrument as shown and secure with the two bracket securing screws. Ensure the plastic washers remain in the positions fitted. Secure the instrument to the pipe using the remaining clamp plate, spring lock washers and nuts. IM/SM500F Issue 10.1...

  • Page 14: Electrical Connections

    Always route signal leads and power cables separately, preferably in earthed (grounded) metal conduit. Use screened cable for signal inputs and relay connections. Replacement of the internal battery (type Varta CR2025 3V lithium cell) must be carried out by an approved technician only. IM/SM500F Issue 10.1...

  • Page 15: Cable Entries

    Optional cable glands are available and are suitable for use with cables Ø 5 to 9mm (0.20 to 0.35 in.). The alternative 2-hole cable gland inserts are suitable for use with cables Ø 5mm (0.20 in.). The Ethernet cable gland is suitable for use with cable Ø 4.8 to 6.3mm (0.19 to 0.25 in.). IM/SM500F Issue 10.1...
  • Page 16 Field Mountable Videographic Recorder SM500F 2 Installation Fig. 2.7 Cable Knockouts, Ethernet Cable Routing and Cable Screening Connections IM/SM500F Issue 10.1...

  • Page 17: Connections

    (BZX79 — B/C2V4) to the input as shown. Fig. 2.8 Electrical Connections Note. Power supply terminal screws must be tightened to a torque of 0.8 Nm (7 lbf.in). All other terminal screws must be tightened to a torque of 0.5 Nm (4.5 lbf.in). IM/SM500F Issue 10.1...

  • Page 18: Analog/Digital Inputs

    (BZX79 — B/C2V4) to the input as shown. Fig. 2.9 Analog/Digital Input Connections Note. Analog/digital input terminal screws must be tightened to a torque of 0.5 Nm (4.5 lbf.in). IM/SM500F Issue 10.1...

  • Page 19: Power Supply Connections

    10 V min. to 36 V max.DC – Warning. Use Fuse Rating 1.5 A (max.) Type T B – DC Supply Fig. 2.10 Power Supply Connections Note. Power supply terminal screws must be tightened to a torque of 0.8 Nm (7 lbf.in). IM/SM500F Issue 10.1...

  • Page 20: Transmitter Power Supply Module

    Relay contacts are fitted with arc suppression components as standard. Set the polarity using the relay links provided on the instrument's motherboard (for the standard relay) and the relay module board (for the optional additional relays) – see Fig. 2.8 on page 15. IM/SM500F Issue 10.1...

  • Page 21: On-Line Help

    Repeat the process for sub-sections. Press the key to close a sub-section or section. To exit the on-line help, press the key repeatedly to return to the screen from where help was first selected. IM/SM500F Issue 10.1...

  • Page 22: Operation

    Door Release. Door Lock (optional). IM/SM500F Issue 10.1...

  • Page 23: Operator Display Overview

    4.3 Operator Display Overview – Fig. 4.2 Process Group 2 Process Group 1 (Recording Channels 2.1 to 2.4) (Recording Channels 1.1 to 1.4) Fig. 4.2 Overview of Operator Displays Note. Only process groups and views that are enabled are displayed. IM/SM500F Issue 10.1...

  • Page 24: Logging

    Refer to Fig. 5.2 on page 23 to access Logging. Invalid Password Entered Logging Security Enabled Valid Password Entered Logging Security Not Enabled Fig. 5.1 Accessing Logging – Basic Security IM/SM500F Issue 10.1...
  • Page 25 If this occurs, access privileges can be reinstated only by the system administrator (User 1). If the system administrator's access privileges have been removed, the security system must be disabled using the configuration security switch to gain access to the configuration. IM/SM500F Issue 10.1...

  • Page 26: Password Entry

    Password Expired Passwords can be configured to expire at pre-determined intervals. If a password is time expired, this screen is displayed automatically. Enter a new password as described above. IM/SM500F Issue 10.1...

  • Page 27: Configuration

    Each user is assigned a unique password of up to 20 characters Each user is assigned configuration and/or logging access privileges Each user is assigned one of 3 levels of configuration level access privileges Configurable password expiry times, password failure limits and minimum password length Inactive user disabling IM/SM500F Issue 10.1...

  • Page 28: Configuration Level Access

    'Advanced' – see on-line help system Configuration Level Protected (see section 6.2, page 25) Valid Password Entered Configuration Level Unprotected (see section 6.2, page 25) Continued in Fig. 6.2 on next page Fig. 6.1 Accessing the Configuration Level IM/SM500F Issue 10.1...
  • Page 29 2. The option to load or retain the security configuration applies only to Advanced Security mode and is available only to the System Administrator (User 1). If a new or existing configuration file is opened by a user other than the System Administrator, the instrument's existing security settings are retained. IM/SM500F Issue 10.1...
  • Page 30 Locate the inner cover plate lugs in the slots in the outer case and close the inner cover plate. Tighten the inner cover plate retaining screw and fit a tamper-evident seal (if required). Close and lock the instrument door and restore the power supply to the instrument. IM/SM500F Issue 10.1...

  • Page 31: Overview Of Configuration

    Press the key to display the menu. Select the next item required and activate using the key. When all configuration changes are complete, select 'Exit' to save or cancel changes. IM/SM500F Issue 10.1...

  • Page 32: Making Changes To Parameters

    Use the keys to highlight a selection. Press the key to accept the selection. Note. The appropriate data entry box is displayed automatically. Use the key to open the Configuration menu in order to select a different channel. IM/SM500F Issue 10.1...
  • Page 33 Spacebar. Note. Tags with a high percentage of capital letters and wide characters such as 'W' or 'M' may appear truncated in some Operator Views. In such cases, use lower case letters or fewer characters. IM/SM500F Issue 10.1...
  • Page 34 Fig. 6.7 Exiting Configuration Mode Referring to Fig. 6.7, exit configuration mode as follows: Open the menu, select 'Exit' and press To begin using a configuration immediately, select 'Save as Current Configuration'. IM/SM500F Issue 10.1...
  • Page 35 Note. When saving the current configuration to internal storage, it is saved twice, once with the filename 'SM500F.cfg' and again with the filename '<time><date><instrument tag>.cfg' When saving the current configuration to external storage, it is saved with the filename '<time><date><>instrument tag>.cfg'. It is also saved automatically to internal storage with the filename 'SM500F.cfg'.

  • Page 36: Specification

    A user is deactivated if a wrong password is entered repeatedly Deactivation of Can be disabled or configured for 7, 14, 30, 60, 90, inactive users 180 or 360 days of inactivity Users are deactivated (by removal of access privileges) after a period of inactivity IM/SM500F Issue 10.1...
  • Page 37 Chart divisions Programmable for up to 10 major and 10 minor divisions Chart annotation Alarm and operator messages may be annotated on the chart Icons to identify the type of event, time of occurrence and tag are displayed IM/SM500F Issue 10.1...
  • Page 38 Primary/Secondary sample rates Programmable from 0.1 s to 12 hours for each process group Primary/Secondary sample rate selection Via any digital signal or from password protected menu Recording start/stop control Via any digital signal or from password-protected menu IM/SM500F Issue 10.1...
  • Page 39 Carried out automatically on all writes to removable-media files Card Compatibility ABB recorders comply with approved industry standards for memory cards and ABB has fully tested and recommend the use of SanDisk Standard Grade memory cards. Other brands may not be fully compatible with this device and therefore may not function correctly.
  • Page 40 1 Gb SD 2 years 20 years Comma-separated File Sample Rate 128 Mb SD 28 days 9 months 256 Mb SD 8 weeks 19 months 512 Mb SD 16 weeks 3 years 1 Gb SD 7 months 6 years IM/SM500F Issue 10.1...
  • Page 41   units of – – – – measurement* Max., min. and   average values – – – – plus units*  Secure total – – – – * If Totalizer option is enabled and selected IM/SM500F Issue 10.1...
  • Page 42 Sensor break protection Programmable as upscale or downscale Temperature stability 0.02 %/°C or 2 µV/°C Long term drift <0.2 % of reading or 20 µV annually Input impedance >10 MΩ (millivolts inputs) >10 MΩ (voltage inputs) 44 Ω(mA inputs) IM/SM500F Issue 10.1...
  • Page 43 * For B, R, S and T thermocouples, accuracy is not guaranteed below the value stated. Maximum Maximum Range Accuracy (% of reading) Range °C °F PT100 –200 to 600 –325 to 1100 0.1 % or ±0.5 °C (0.9 °F) IM/SM500F Issue 10.1...
  • Page 44 Web server functions Operator screen monitoring/selection. Remote monitoring of recording channels, analog/digital signals, alarms, totalizers and archiving. Totalizer (optional) Number 2 per recording channel, 10-digit totals Type Analog or digital Statistical calculations Average, maximum, minimum (for analog signals) IM/SM500F Issue 10.1...
  • Page 45 85 V min. to 265 V max. AC 50/60 Hz or 105 V DC min. to 115 V DC max. 10 V to 36 V DC (optional) Power consumption 10 W max.15 VA max. Power interruption protection No effect for interrupts of up to 20 ms IM/SM500F Issue 10.1...
  • Page 46 1.0 kg (2.2 lb) approx. (unpacked) Panel cutout 138 mm (5.43 in.) x 138 mm (5.43 in.) x 67 mm (2.7 in.) behind panel Case material Glass-filled polycarbonate Operator keypad Tactile membrane keys No. of keys SS/SM500F Issue 14 IM/SM500F Issue 10.1...

  • Page 47: Appendix A - Signal Sources

    Active when the removable archive media is 100% full Archive 80% full Active when the removable archive media is 80% full. Active when the removable archive media is present. Arc media present Archive on-line Active when archiving is in progress. Table A.1 Signal Sources IM/SM500F Issue 10.1...
  • Page 48 Active for 100ms each time the totalizer updates by one whole count. E.g. if two Count pulse 1.1 to 2.4 decimal places are set, a pulse is generated when the totalizer value increments from 0.99 to 1.00 or 1.99 to 2.00 Table A.1 Signal Sources (Continued) IM/SM500F Issue 10.1...

  • Page 49: Appendix B - Modbustcp Guide

    The value referenced in the data field is not allowable in the addressed slave Negative Acknowledgement Received message error Memory Parity Error Parity check indicates an error in one or more of the characters received Table B.1 Modbus Exception Responses IM/SM500F Issue 10.1...

  • Page 50: Operating Mode Modbus Coils

    2.3C 0077 0127 1.3D 0062 0112 2.3D 0078 0128 1.4A 0063 0113 2.4A 0079 0129 1.4B 0064 0114 2.4B 0080 0130 1.4C 0065 0115 2.4C 0081 0131 1.4D 0066 0116 2.4D 0082 0132 Table B.3 Alarm States IM/SM500F Issue 10.1...
  • Page 51 1 = Remote operator message assigned 1 = Assign remote operator message to 0182 to group group Activate Remote 0 = No effect 0183 Always reads as 0 Operator Message 1 = Activate Table B.5 Remote Operator Messages IM/SM500F Issue 10.1...
  • Page 52 0758 Alarm Group 3 0753 Alarm Group 9 0759 Alarm Group 4 0754 Alarm Group 10 0760 Alarm Group 5 0755 Alarm Group 11 0761 Alarm Group 6 0756 Alarm Group 12 0762 Table B.8 Alarm Groups IM/SM500F Issue 10.1...
  • Page 53 1019 1049 1079 1109 1139 1169 1199 1229 Channel Type Read Only 1020 1050 1080 1110 1140 1170 1200 1230 Digital Value Read Only 1021 1051 1081 1111 1141 1171 1201 1231 Table B.10 Channel Digital Signals IM/SM500F Issue 10.1...

  • Page 54: Operating Mode Modbustcp Registers

    1.4A 0125 and 0126 2.4A 0157 and 0158 1.4B 0127 and 0128 2.4B 0159 and 0160 1.4C 0129 and 0130 2.4C 0161 and 0162 1.4D 0131 and 0132 2.4D 0163 and 0164 Table B.12 Alarm Trip Levels IM/SM500F Issue 10.1...
  • Page 55 0280 0330 0380 0460 0580 0630 0680 0760 0281 and 0331 and 0381 and 0461 to 0581 and 0631 and 0681 and 0761 to 2.4B 0282 0332 0382 0464 0582 0632 0682 0764 Table B.13 Totalizer Totals IM/SM500F Issue 10.1...

  • Page 56: Communications - Analog And Digital Inputs

    0893 and 0894 0611 0661 0871 and 0872 0623 0673 0895 and 0896 0612 0662 0873 and 0874 0624 0674 0897 and 0898 Reserved 0625 to 0650 0675 to 0700 0899 to 1000 Table B.14 Modbus Inputs IM/SM500F Issue 10.1...
  • Page 57 1246 1296 1346 1396 Totalizer B Read 1047 to 1097 to 1147 to 1197 to 1247 to 1297 to 1347 to 1397 to Total Only 1050 1100 1150 1200 1250 1300 1350 1400 Table B.15 Channel Data IM/SM500F Issue 10.1...
  • Page 58 Space “ & < > Char £ ° ² ³ µ Ω Note. Character codes 2C, 60 and 7F Hex (44, 96 and 127 Dec) are not supported Table B.17 ASCII Character Set for Remote Operator Messages IM/SM500F Issue 10.1...

  • Page 59: Appendix C - Storage Capacity

    SD Card Size Sample Rate 128Mb 256Mb 512Mb 1.0 second 3 months 6 months 12 months 2 years 10.0 seconds 2.5 years 5 years 10 years 20 years Table C.3 External (Archive) Storage Capacity – Binary Formatted Archive Files IM/SM500F Issue 10.1...

  • Page 60: Appendix D - Units

    %dO2 % dissolved oxygen m3/s cubic meters per second microvolts ft3/d cubic feet per day millivolts ft3/h cubic feet per hour megavolts Table D.1 Engineering Units IM/SM500F Issue 10.1...
  • Page 61 (US) us gallons x 100 Mft3 mega cubic feet volume of water, 1ft deep, kgal (US) us kilo gallons AcreFt covering an area of 1 acre Mgal (US) us mega gallons Custom user defined units Table D.2 Totalizer Units IM/SM500F Issue 10.1...

  • Page 62: Index

    Engineering units ..........................58 Functional overview ..........................3 Installation ............................9 Environmental limits ........................7 Mounting dimensions ........................8 Pipe-mounting ........................11, 13 Siting ............................6 Wall-mounting ..........................10 Logging access Advanced security ........................23 Basic security ..........................22 IM/SM500F Issue 10.1...
  • Page 63 On-line help ............................. 19 Operator displays ..........................21 Panel-mounting ..........................9 Password entry ..........................24 Relays .............................. 18 Setting the security switch ....................... 28 Signal sources ..........................45 Storage capacity External ............................. 57 Internal ............................57 Totalizer units ........................... 59 IM/SM500F Issue 10.1...

  • Page 64: Notes

    Field Mountable Videographic Recorder SM500F Notes Notes IM/SM500F Issue 10.1...
  • Page 65 Field Mountable Videographic Recorder SM500F Notes IM/SM500F Issue 10.1...
  • Page 66 Field Mountable Videographic Recorder SM500F Notes IM/SM500F Issue 10.1...
  • Page 67 – Chemical & Pharmaceutical Repair Centre. – Food & Beverage – Manufacturing – Metals and Minerals ABB Limited – Oil, Gas & Petrochemical Tel: +44 (0)1480 475321 – Pulp and Paper Fax: +44 (0)1480 217948 Drives and Motors ABB Inc.
  • Page 68 Modbus is a registered trademark of the Modbus-IDA organization Microsoft is a registered trademark of Microsoft Corporation in the United States and/or other countries ABB has Sales & Customer Support expertise The Company's policy is one of continuous product in over 100 countries worldwide improvement and the right is reserved to modify the information contained herein without notice.

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