Star Trac E-TR Work Instructions

Star Trac E-TR Work Instructions

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STAR TRAC
14410 Myford Road
Irvine, CA 926060 USA
WORK INSTRUCTIONS,
E-TR / E-TRe INSTALLATION
2
600-7919 Rev A

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Summary of Contents for Star Trac E-TR

  • Page 1 STAR TRAC 14410 Myford Road Irvine, CA 926060 USA WORK INSTRUCTIONS, E-TR / E-TRe INSTALLATION 600-7919 Rev A...
  • Page 2: Hex (Allen) Key, 5/32

    • Copyright 2008. Star Trac by Unisen, Inc. Star Trac Fitness, Star Trac®, and the Star Trac Logo are registered trademarks of Unisen Inc. All rights reserved, including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac.
  • Page 3 UNPACKING INSTRUCTIONS Step 1. Step 2. Lay the unit in the area where it is going to be Remove the top cover. assembled and remove the straps. Step 4. Step 3. Lay all boxes on the floor and verify that all Remove the side box.
  • Page 4 Step 5. Step 6. Verify components included in box One: Verify components included in box two: Left handrail (p/n 020-7179). Top rail with electronic display assembly. • Right handrail (p/n 020-7181). • Front neck assembly. • Step 7. Step 8. Verify components in box two (continued): Verify components in box two (continued): Neck cover.
  • Page 5: Table Of Contents

    Step 9. Step 10. Verify tools included in the hardware kit : Verify hardware included in the hardware kit: Item Description Item Description Screw 5/16”-18x3.0”, Socket Head Cap Hex (Allen) key, 1/4” Screw 5/16”-18x1.0”, Socket Head Cap Hex (Allen) key, 5/32” Screw 1/4”-28 3/8”, Button Head Socket Cap Screwdriver (blade-tip), 3/32”...
  • Page 6: Installation Instructions

    INSTALLATION INSTRUCTIONS Step 1. Step 2. Remove the screws securing the motor shroud Verify the cables are properly fed through at- to the frame assembly, and lift the shroud off of tached protective tube in the base of the neck. the frame assembly.
  • Page 7 Step 5. Step 6. Once the neck is in place, align the top holes. Align the front holes and fasten with (2) 5/16-18 Using the 1/4” Hex key, fasten the neck to the x 3.0”, (2) 5/16 washers and (2) lock washers. frame with (2) 5/16-18 x 1.0”...
  • Page 8 Step 9. Step 10. Identify left and right handrails by the part num- Install left handrail to the frame as shown using ber affixed on the bottom of rails. (left hand- (3) 5/16-18 x 1.0” socket head screws and (3) rail’s part number is 020-7179, and right hand- 5/16 washers.
  • Page 9 Step 13. Step 14. Tighten the 2 upper neck screws (5/16-18 x 3.0” Now tighten the 4 display rail fasteners (where socket head) to a torque value of 240in-lbs (27 neck is joined with display rail) to a torque Nm). value of 240in-lbs (27 Nm).
  • Page 10: Step

    Step 18. Step 17. Route the main I/O cable (p/n 715-3781) under Fasten the side bed covers (left and right) with the elevation cable and connect it to I/O inter- #10-24 x 3/4 Truss head screws. face J2 Connector on the Motor Control Board. Note: Make sure the main I/O cable is routed away from all moving parts, including the flywheel.
  • Page 11: Step

    Step 22. Step 21. Secure the power cable to the frame with the tie Insert the power cord through the tie wrap loop -strap and cut excess strap. below motor compartment and connect it to the power receptacle. Caution: Make sure not to damage the power cord Step 23.
  • Page 12: Step

    Step 25. Step 26. Fasten motor shroud with (6) #10 Truss head Snap the front motor shroud cap in place, then screws. slide and install the neck grommet over the cap. Step 27. Step 28. Install left and right handrail grommets. Slide Position the treadmill in its place.
  • Page 13: Step

    LED DISPLAY CONSOLE INSTALLATION INSTRUCTIONS Step 2. Step 1. If the back display covers are attached to dis- Remove electronic display console from pack- play console then remove and save them for aging materials. later use, otherwise proceed to the next step. Note: If you are installing an iPod®...
  • Page 14 Step 5. Step 6. Connect the E-Stop cable “g” into J25 connec- Connect the rail stop cable “f” into J5 connector tor on the display board. on the display board. Step 8. Step 7. Connect the contact heart rate cable “c” into Connect the fan power cable “b”...
  • Page 15 Screw Locations Step 9. Step 10. Connect the main I/O cable “e” into J1 connec- Mount the assembly to the frame and note the tor on the display board. screw locations (see picture above). Secure top assembly with (4) M4 screws and (4) flat 5/16 washers.
  • Page 16 Step 14. Step 13. Install the lower display back cover onto display Install the top back cover piece (p/n 020-7074) using (6) M4 x0.7 x 19mm long Phillips head onto the upper display back cover (p/n 020- screws. Next install upper display back cover onto 7069 display with (8) of the same screws, tighten all screws.
  • Page 17 Once powered up, all features of the unit function properly. ATTENTION Star Trac recommends that the treadmill be spaced a minimum of 20.0 inches (0.5 m) apart to • allow safe and easy ingress and egress. Even more importantly, there must be at least 48 inches (1.25 m) of free space behind the treadmill.
  • Page 18 EMBEDDED DISPLAY CONSOLE INSTALLATION INSTRUCTIONS Verify all items in the Display Console package: 1 bag of screws & washers. • 1 bag of headphone jack/plug kit. • 1 Operation Manual. • 1 complete Display Console assembly. • Step 1. Step 2. Remove the embedded display console from Verify the following items are included in the the box &...
  • Page 19 Step 3. Peel off yellow tape that holds the back covers to the embedded display assembly, then remove the back covers to expose the display assembly. Save the covers for later use. Step 4. Step 5. Using a Phillips head screw driver, remove the Attach the new headphone jack to the available screw that holds in the headphone jack cap at cut-out at the lower front of the display, then...
  • Page 20 Step 6. Step 7. Use provided alcohol wipe to clean the surface Connect right angle end of the headphone cord area, then apply the headphone decal as plug to the board. shown. Headphone cord connections Step 8. Step 9. Connect straight end of the headphone cord Position the display assembly while a helper plug to the cut-out piece (noted 2).
  • Page 21 Step 10. Step 11. Identify the 7 cables coming our of the neck: plug in and secure the coax cable “d” to the a. DC power cable. coax adapter on the tuner card of the embed- b. Fan power cable. ded display assembly.
  • Page 22 I/O Interface DC Power Step 14. Step 15. Now plug in the DC power cable from the base Connect the I/O interface cable “e” into J1 con- neck to DC connectors on the embedded dis- nector on the translator board located on the top play assembly.
  • Page 23 Step 19. Step 18. Install the lower display back cover onto display us- Secure the lower left and lower right of the as- ing (6) M4 x0.7 x 19mm long Phillips head screws. sembly with (1) M4 screw and (1) flat 5/16 Next install upper display back cover onto display washer each.
  • Page 24 12. Using a chest strap or wireless heart rate simulator, verify heart rate is recording properly. ATTENTION Star Trac recommends that the treadmill be spaced a minimum of 20.0 inches (0.5 m) apart to • allow safe and easy ingress and egress. Even more importantly, there must be at least 48 inches (1.25 m) of free space behind the treadmill.
  • Page 25 iPod® CENTER CONSOLE INSTALLATION INSTRUCTIONS Verify all items in the iPod® center console package: 1 iPod® center console. • 1 Male to male headphone cord. • 1 Headphone jack. • 1 Black headphone board mount. • 1 Grey headphone board mount. •...
  • Page 26 Remove headphone jack from here Install headphone jack here Step 3. Step 4. With the phone jack accessories supplied, re- Install the new iPod® center console. move headphone jack from its original mount and install the jack to the grey mount as shown above.
  • Page 27 Step 6. Step 7. Remove the screw that holds in the headphone Attach the new headphone jack to the available jack cap at the lower front of the display. Re- cut-out at the lower front of the display, then se- tain the screw.
  • Page 28 7. Headphone jack at the front of display produces clear audio on both sides of earphone. ATTENTION Star Trac recommends that the treadmill be spaced a minimum of 20.0 inches (0.5 m) apart to • allow safe and easy ingress and egress. Even more importantly, there must be at least 48 inches (1.25 m) of free space behind the treadmill.
  • Page 29 MYE® ENTERTAINMENT CENTER CONSOLE INSTALLATION INSTRUCTIONS Verify all items in the MYE® center package: 1 MYE® entertainment console • 1 Male to male headphone cord • 1 Headphone jack • 1 Black headphone board mount • 1 Grey headphone mount •...
  • Page 30 Remove headphone jack from here Install headphone jack here Step 3. Step 4. With the phone jack accessories supplied, re- Attach the new headphone jack to the available move headphone jack from its original mount cut-out at the lower front of the display and se- and install the jack to the grey mount as shown cure with one screw.
  • Page 31 DC power connector Step 7. Take the DC power cable and plug it to the DC power connector on the center console. Then plug all harnesses from the center console (image A above) to their respective connectors on the LED display board (image B) as keyed.
  • Page 32 8. Headphone jack at the front of display produces clear audio on both sides of earphone. ATTENTION Star Trac recommends that the treadmill be spaced a minimum of 20.0 inches (0.5 m) apart to • allow safe and easy ingress and egress. Even more importantly, there must be at least 48 inches (1.25 m) of free space behind the treadmill.
  • Page 33 PERSONAL VIEWING SCREEN (PVS) INSTALLATION INSTRUCTIONS Step 1. Verify the items included in the PVS kit: 1. 1 PVS assembly with mounting bracket, ca- bles and display cap with grommet. (there are 5 cables in the neck) 2. 1 PVS center console assembly. 3.
  • Page 34 From PVS Neck From treadmill Neck Step 4. Step 5. Tighten the hex nut on the back of the neck. Connect the coax cable coming out of the tread- mill neck with the coax cable coming out of PVS neck. Tuck excess cable down the neck. Se- cure tightly.
  • Page 35 PERSONAL VIEWING SCREEN (PVS) CENTER CONSOLE INSTALLATION INSTRUCTIONS Step 1. Verify the items included in the PVS Center Console package: 1 PVS center console. • 1 Male to male headphone cord. • 1 Headphone jack. • 1 Black headphone jack carriage. •...
  • Page 36 Remove headphone jack from here Install headphone jack here Step 4. Step 5. Identify and verify these connectors coming With the phone jack accessories supplied, re- from the PVS left to right: move headphone jack from its original carriage 1. TV control. and install the jack to the grey carriage as 2.
  • Page 37 Step 8. Step 9. Connect the cables as numbered above. Plug-in identified PVS connectors to the high- lighted locations on the CCB. Note: The DC power connectors on the CCB are interchangeable. Step 11. Step 10. Turn power on. Perform a visual inspection, Install the PVS center console in place and se- and test the features and functions of the unit cure using previously retained screws, then re-...
  • Page 38 ATTENTION • Star Trac recommends that treadmills be spaced a minimum of 20.0 inches (0.5 m) apart to allow safe and easy ingress and egress. Even more importantly, there must be at least 48 inches (1.25 m) of free space behind the treadmills •...
  • Page 39 STAR TRAC 14410 Myford Road Irvine, California 92606 Telephone: (800) 228-6635, (714) 669-1660 Fax: (714) 508-3303 http://www.startrac.com 600-7919 Rev A...
  • Page 40 ITNESS E-TR Treadmill ’ W N E R A N U A L...
  • Page 41: Manager Mode

    ETTINGS AND ESTING After having used your STAR TRAC E SERIES TREADMILL for many workouts, you may wish to change some of its settings. MANAGER MODE The Manager Mode allows you to query and modify the basic settings of your treadmill. To enter Manager Mode: 1.
  • Page 42: Maintenance Mode

    Speed Keys: Adjust the value of the displayed parameter up and down, respectively, in increments of 1 unit or 0.01 unit, as appropriate for the parameter. These keys do not save the new value - see Start Key and Key below. STAR TRAC E SERIES TREADMILL O ’ WNER...
  • Page 43 Time, in seconds, to reach maxmium speed from 0 mph (0 km/hr). TION TIME DECELERA- Time, in seconds, to reach 0 mph (0 km/hr) from maximum speed. TION TIME MODEL E-SERIES Treadmill Model STAR TRAC E SERIES TREADMILL O ’ WNER ANUAL...
  • Page 44: Motor Calibration

    When the test is finished the information window will display one of the 2 messages “Passed Calibration” or “Failed Calibration”. If “Failed Calibration” is displayed run test again, if it continues, call for maintenance. 3. Press the S key to exit the Motor Calibration function. STAR TRAC E SERIES TREADMILL O ’ WNER ANUAL...
  • Page 45: Elevation Calibration

    When desired maximum elevation is obtained, press the key. 8. Press the S key to exit the Elevation Calibration function. STAR TRAC E SERIES TREADMILL O ’ WNER ANUAL...
  • Page 46 Set the ON/OFF switch to OFF; wait 2 seconds. Set the ON/OFF switch to ON. The treadmill should be operational again. Notify Star Trac if additional assistance is needed. NO STOP: This error generally occurs when the Stop Switch is not connected tightly to the circuit board of the Display Control Panel. It may also happen if the circuitry associated with the switch develops a fault.

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