Myray hyperion X9 Technical Manual
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Myray hyperion X9 Technical Manual

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Stabilimento / Plant
Stabilimento / Plant
Via Bicocca 14/c - 40026 Imola (Bo) Italy
Via Bicocca 14/c - 40026 Imola (Bo) Italy
Tel. (+39) 0542 653441 - Fax (+39) 0542 653555
Tel. (+39) 0542 653441 - Fax (+39) 0542 653555
Www.ce adentale.it - ce adentale@ce a.it
Www.ce adentale.it - ce adentale@ce a.it
hyperion X9
hyperion X9
T e c h n i c a l m a n u a l
M a n u a l e t e c n i c o
c o d . 9 7 0 7 1 1 4 3 r e v . 0 1
c o d . 9 7 0 7 1 1 4 3 r e v . 0 1
A f t e r S a l e s S e r v i c e - P l a n t V i a B i c o c c a 1 4 / c 4 0 0 2 6 I m o l a ( B O )
A f t e r S a l e s S e r v i c e - P l a n t V i a B i c o c c a 1 4 / c 4 0 0 2 6 I m o l a ( B O )
I t a l y - Te l . + + 3 9 0 5 4 2 6 5 3 4 4 1 - F a x + + 3 9 0 5 4 2 6 5 3 5 9 6
I t a l y - Te l . + 3 9 0 5 4 2 6 5 3 7 4 2 - F a x + 3 9 0 5 4 2 653596
E - m a i l : s e r v i c e . c e a d e n t a l e @ c e a . i t
E - m a i l : s e r v i c e . m y r a y @ c e a . i t

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Summary of Contents for Myray hyperion X9

  • Page 1 X9 hyperion X9 T e c h n i c a l m a n u a l M a n u a l e t e c n i c o c o d . 9 7 0 7 1 1 4 3 r e v . 0 1 c o d .

  • Page 3: Table Of Contents

    CONTENTS 0. Assembly instructions ..............................3 0.0 Removal of packaging ..............................3 0.1 Transport with fork-lift (COD. 96600536) ........................4 0.2 Transport with handles (COD 96600540) ........................8 0.3 Wall mounting ................................8 0.4 Support base floor mounting instructions ........................8 0.5 Patient arm installation ..............................9 0.6 Electrical connections on the PFC board .........................
  • Page 4 hyperion - TECHNICAL MANUAL...

  • Page 5: Assembly Instructions

    0. Assembly instructions Installation of the X-ray unit must be done by qualified technicians in accordance with the mechanical and electrical assembly instructions defined as follows. Check that the voltage indicated on the system info plate corresponds to that of the electrical system. Removal of packaging The device must be transported packaged as far as the characteristics of the building will allow. Remove the cardboard packaging outside the area/room where the device will be installed. hyperion - TECHNICAL MANUAL...

  • Page 6: Transport With Fork-Lift (Cod. 96600536)

    Transport with fork-lift (COD. 96600536) Open the package and take out the box that contains the covers and box. Cut the two straps that secure hyperion to the wooden pallet. Screw on the feet (if the apparatus is installed without the base); secure the hand truck’s brackets (A) to the base of the x-ray unit with the screws provided.
  • Page 7 Remember to place the slide’s brackets on top of the post’s metal base. If they are mounted under the base, theY will be between the post and floor, making it impossible to remove them once the slide is lowered. Lift the panoramic unit so that it is vertical, mount the two crossbars with wheels (B) and loosen the screws (C) to raise hyperion’s base so that the slide is able to move.
  • Page 8 Once hyperion has been put in place for installation, lower the slide by loosening the four screws that connect the brackets to the wheels. In the unit is installed on a plate, secure the fixing screws to the latter before loosening the slide completely. If the unit is wall-mounted, secure hyperion’s post to the wall as shown in the following figure. Loosen the slide only after the post has been firmly attached to the support. Position Code Name Quantity 99932078 MOBILE POST (MACHINED) 99932130 PIN FOR WALL-MOUNTING 52220045 FLANGED M12 NUT FOR WALL BRACKET 52220011 MEDIUM NUT UNI 5588 M12...
  • Page 9 hyperion - TECHNICAL MANUAL...

  • Page 10: Transport With Handles (Cod 96600540)

    Transport with handles (COD 96600540) As an alternative to the fork-lift the device can be transported using the handles that, as shown in the diagram, can be fixed in three different positions. Wall mounting Fit the attachment bracket onto the wall; Important: before lifting the device vertically remember to install the support feet at the base of the column. Bring the device up against the wall, place it on its feet and attach it, without tightening, to the bracket with the supplied semi-spherical washers and nuts;...

  • Page 11: Patient Arm Installation

    Patient arm installation Once the unit is fixed to the base plate or to the wall, it is necessary to install the patient arm. Before proceeding with the installation, prepare the cables for the column passage by tying them one to each other, using scotch tape and aligning them in order to reduce as much as possible their dimension. WARNING: do not use the handles on the console side to lift and move the arm during the installation procedure. Always grab the arm by the metal frame.
  • Page 12 Before moving the arm towards the support shelf, pay attention and place the cables in the apposite slot (A), in order to not damage them during the installation hyperion - TECHNICAL MANUAL...
  • Page 13 Pass the cables in the apposite hole next to the shelf and push them to the upper edge of the column. The arm must be aligned cautiously to the shelf on the column side. Inside the arm there are two cylindrical pins that are going to match the holes highlighted here below once the arm is correctly aligned.
  • Page 14 Fix the arm to the column using the provided screws. WARNING: the holes matching the screws slots are highlighted in the following images (B for the alignment pins, C for the screws). hyperion - TECHNICAL MANUAL...
  • Page 15 Once the arm is fixed, connect the two-wire cable (white-brown) to the corresponding cable found on the upper part of the column (see picture); this cable is connected to the emergency stop button placed below the patient arm. hyperion - TECHNICAL MANUAL...
  • Page 16 Pass the earth (yellow-green) wire under the column motor and connect it to the attachment point indicated on the frame. hyperion - TECHNICAL MANUAL...
  • Page 17 Pass all the other cables in the lateral hole of the overhead slot and connect them to the main board. Connections from patient arm to Main board: - Console board power supply (K39 connector) - Console board CAN-bus (KCB3 connector) - USB cable (K19 connector) WARNING: Pay special attention in positioning excess cable in order to avoid contact with the moving cable harness during cinematic group movements for exams or reset.

  • Page 18: Electrical Connections On The Pfc Board

    Electrical connections on the PFC board The M1 input terminal board is always powered (live), as marked on the info plate below: Before handling always cut the power via the external circuit breaker. Once the power to the device has been cut wait at least 60 seconds before handling the boards so that the condensers have time to discharge.

  • Page 19: Cbct Panel Installation

    CBCT panel installation The position in which to mount the panel depends on the size of the sensor. Both models have the same external di- mensions. The panel with sensor 13X13 (A) (cod. 70870150 - maximum field of view 11X8) is installed with the input/output con- nectors facing the floor. The panel with sensor 13X8 (B) (cod. 70870151 - maximum field of view 11X5) is installed with the connectors facing horizontally towards the lead through-slots on the support plate. hyperion - TECHNICAL MANUAL...
  • Page 20 Make sure leads/wires are not arranged so that they rest on corners or are subject to tension. Use the slots to guide the connectors towards the respective sockets and check that lead/wire routing is linear. hyperion - TECHNICAL MANUAL...

  • Page 21: Ethernet Connections And X-Ray Emission Key

    Ethernet connections and X-ray emission key. hyperion - TECHNICAL MANUAL...
  • Page 22 1. Connector for X-ray button extension. Connect the supplied lead code 97521776 here (see following image). The X-ray button code 96600944 is also supplied (see following image). The connector on the lead is of the six-wire RJ11 type. Only four wires are effectively used. See the following table for the wiring diagram.

  • Page 23: Installing The Cephalometry Arm

    2. Ethernet lead dedicated to the CBCT panel. Use the supplied lead or, alternatively, an RJ45 ethernet lead Cat.6 or higher. Maximum allowed length 25 m. Warning: the connection must be point-to-point. The use of any active device (router/gateway/switch) will prevent communication between the CBCT panel and the PC.
  • Page 24 In the subsequent assembly stage the presence of a second person will be necessary to support the arm while the wiring is arranged inside the column. Lift the arm and pass the wiring through the slit (A) on the column; first insert the widest leads/wires (K15-Green and KCB3-Grey) then insert the four remaining wires (labels K13/K37/K23/K26) in the same slit. When all the wires have reached the upper extremity of the column, use the previously fitted plugs to position the arm and secure it to the column with the four fixing screws.
  • Page 25 Pass K15, KCB1 and K26 through the hole of the upper side-member or inside the metal structure as illustrated in the following image. hyperion - TECHNICAL MANUAL...
  • Page 26 Pass wires K13/K37/K23 behind the column motor and then inside the side-member until the mainboard on the side opposite the patient arm is reached. Connect the cephalometry arm leads to the corresponding connectors on the mainboard (97660604). Use the labels on the leads as a reference to position the connectors correctly.
  • Page 27 hyperion - TECHNICAL MANUAL...
  • Page 28 IMPORTANT: REMOVE THE SAFETY SCREW that prevents accidental movement of the sensor support during tran- sport. Note: the auricular guides and nasion must be installed during the calibration procedure (their assembly is requested during the procedure itself). hyperion - TECHNICAL MANUAL...
  • Page 29 CONTENTS 2. PC installation and 2D_3D calibration ..........................29 2.1 System requirements................................29 2.1.1 MAIN “FULL 3D” Workstation. Compulsory requisites for PC connected directly to a unit with 3D (Cone Beam) module ............................29 2.1.2 Compatible video cards for “3D Full”(*) ........................29 2.1.3 Minimum requisites for PC connected to PAN/CEPH/DTS, NNT station and Main Workstation for 3D ready (No Cone Beam) unit only.
  • Page 30 hyperion - TECHNICAL MANUAL...

  • Page 31: Pc Installation And 2D_3D Calibration

    2. PC installation and 2D_3D calibration System requirements 2.1.1 MAIN “FULL 3D” Workstation. Compulsory requisites for PC connected directly to a unit with 3D (Cone Beam) module Operating system N. 2 CPU Intel XEON E5520 - 2.27 GHz - Quad Core Processor Windows 7 Professional 32bit SP1 (no 64 bit) Hard disk...

  • Page 32: Pc X9 (3D Full - Cone Beam) Installation

    The Intel PRO 1000 is automatically detected by the operating system and installed with the relative drivers. For the video board drivers, use the pack available on the Extranet under “X9” → “Software” → “hyperion X9 suite - Driver Ati”. 2.2.2 Operating system settings Open the Control Panel , select “User Account”and then “Change User Account Control Settings”.
  • Page 33 Select the lowest notification level “Never Notify”. RESTART THE PC From the Control Panel select “Power Options” hyperion - TECHNICAL MANUAL...
  • Page 34 On the “Balanced”profile select “Change plan settings”. Set“Turn OFF display”and“Put the computer to sleep”to“Never”. Select “Change advanced power settings”. hyperion - TECHNICAL MANUAL...
  • Page 35 Set“Hard disk Turn OFF hard disk after  0”. Also deactivate any screensaver. To do this right click on the mouse on any icon-free desktop or window area and select “Personalize” from the menu. hyperion - TECHNICAL MANUAL...

  • Page 36: Extend Single Process Memory Limit

    Select the “screensaver” icon on the bottom right corner and set “None”. 2.2.3 Extend single process memory limit Go to the Start menu, type “cmd” in the search window and press “Enter”. hyperion - TECHNICAL MANUAL...
  • Page 37 In the DOS shell window, add to the command prompt “bcdedit /set increaseuserva 2816”and press ENTER. RESTART the PC. hyperion - TECHNICAL MANUAL...

  • Page 38: Disabling Windows Firewall

    2.2.4 Disabling windows firewall From the Control Panel select “Administrative Tools” and double click on “Services”: Scroll down the service list, right click on the “Windows firewall” service and double click. Go to the “Startup type” drop-down menu and select “Disabled”. Then press the “Stop” key to stop the service currently being executed. hyperion - TECHNICAL MANUAL...
  • Page 39 Wait until the service is stopped: Click on “OK” to close the dialogue window. hyperion - TECHNICAL MANUAL...

  • Page 40: Intel Pro 1000" Network Card Installation

    2.2.5 “Intel Pro 1000” network card installation Right click with the mouse on “Computer”, select “Properties” and select “Device Manager” in the left column. Expand the “Newtork Adapter” group, right click on the “Intel pro 1000”, and select “Properties”. hyperion - TECHNICAL MANUAL...

  • Page 41: Nnt Software Installation

    Select the “Advanced” tab, highlight the “Jumbo Packet”, and set it to “9014 byte” 2.2.6 NNT software installation Insert the NNT setup CD and wait for the setup process to start. Follow the instructions until e the Setup Type window appear. Select “Hyperion X9 Main Workstation”. hyperion - TECHNICAL MANUAL...
  • Page 42 On the “Detector Type” window, select the type of Flat panel currently mounted on the equipment (Ex. 13X13 = “Varian 1313”, 13X08 = “Varian 1308”). hyperion - TECHNICAL MANUAL...
  • Page 43 In the “Select NNT installation mode” window, select “NNT stand alone”. Confirm the installation pathway: hyperion - TECHNICAL MANUAL...
  • Page 44 Wait for the service to be stopped: Click on “Install”. At the end, restart the PC: hyperion - TECHNICAL MANUAL...

  • Page 45: Library Installation For Pleora Per Intel Pro 1000

    2.2.7 Library installation for PLEORA per Intel Pro 1000 On the NNT installation CD, open the pathway “\Pleora\1313DXT-1308DXT\Windows_7_32bit”. Execute the file “PaxScanPleoraSupport”. Click “Next” for the next 3 screens, without modifying anything: hyperion - TECHNICAL MANUAL...
  • Page 46 Go to the “eBus Driver installation tool” dialogue window, select “Install eBus Universal Driver” in the “Action” co- lumn of the “Desktop Intel PRO / 1000 GT board” and click on “Install”. If the following message appears, tick the checkbox and click on “Install”. hyperion - TECHNICAL MANUAL...
  • Page 47 Wait for driver installation: At the end confirmation of driver installation can be obtained simply by checking that “eBus Universal Driver” is in the “Current Driver” column. Click on “Close”. Restart the PC. hyperion - TECHNICAL MANUAL...

  • Page 48: Flat Panel (Cbct) Driver Installation

    2.2.8 Flat Panel (CBCT) driver installation WARNING: each panel is supplied with a specific installation CD containing data that is non-interchangeable with other units. Store the CD safely and make sure you have at least one backup copy. Insert the supplied 3D panel drivers CD, click on “Next” to go to the following screens: Confirm with “Finish”.
  • Page 49 Add the string if it is not present (observe upper/lower case lettering) and save the thus modified file. hyperion - TECHNICAL MANUAL...

  • Page 50: Connection Beetwen Pc And X9

    2.2.9 Connection beetwen PC and X9 The PC is connected to the X9 with 2 network leads. The first is for communication (which can pass through Router, Switch etc), the second for the 3D panel (which must be point-to-point). Depending on the situation, it will be neces- sary to set the IP addresses of the PC correctly. If there is a LAN with a DHCP server, you can connect both the PC and the X9 to the local network and both will automatically be assigned correct IP addresses to allow communication.
  • Page 51 If it is necessary to give the communication network board a fixed IP address , right-click with the mouse on the relative connection (not the INTEL pro 1000 one, the one supplied by the other network board) and select “Proprieties”. Select “Protocol internet version 4 (TCP/IPv4)”and click on “Properties”. hyperion - TECHNICAL MANUAL...
  • Page 52 Specify an IP address compatible with the one of the X9. In the “IP Address” field, type an address as 192.168.1.XXX where XXX can be a digit included between 1 to 254, with the exception of the X9 default IP (usually 160). The Subnet mask will be automatically filled. Confirm by pressing the “OK” button. hyperion - TECHNICAL MANUAL...
  • Page 53 Perform the same steps for the second available network connection (Intel PRO 1000), setting the IP address as 192.168.2.22. Confirm. When opening NNT, on first start up the display mode will be asked for (standard “Oral and Maxillofacial surgery”). hyperion - TECHNICAL MANUAL...
  • Page 54 Click on “I Agree” in the next window. Launch the NNT software, enable the Service Mode (“CTRL+ALT+SHIFT+END” ) (once the service level is enabled the Service Mode label will appear in the main window of the software); press “ALT+F10” andinsert the password “336699”. hyperion - TECHNICAL MANUAL...
  • Page 55 The “General Settings” window will appear. Select the “Browse” button and select the folder containing the Flat Panel data (usually “C:\IMAGERs\xxxxx”, where xxxx= flat panel serial number). Click on the “OK” button. hyperion - TECHNICAL MANUAL...
  • Page 56 Press “AlT+F10” and insert the password “12345”. The “Device Configuration” window will appear: Select “Find” and, in case multiple X9 are connected to the network and identify by the software, highlight the desired one (see next picture). Verify the current settings are correct (deselect the MainWSflag in case the PC is a NNT station not connected to the X9). hyperion - TECHNICAL MANUAL...
  • Page 57 Once the settings has been saved the following window will show up. The icon at top right confirms correct communication between PC and X9, while the presence of the panel at lower right with all the 3D fields of view indicates correct communication with the 3D panel. hyperion - TECHNICAL MANUAL...

  • Page 58: X9 2D Calibration

    X9 2D Calibration 2.3.1 Preliminary actions The 2D calibration kit consists of the following objects: - Aluminium filter - Laser guide - 2D test phantom - Octagonal support - Ceph calibration plate (present in every package of the ceph arm) Launch the NNT software, enable the Service Mode (“CTRL+ALT+SHIFT+END”). Click on the button at top right and select “Launch 2D Calibration”.
  • Page 59 The calibration tool is automatically connected to the already set X9 during the installation and first connection stage. If this is not so, it is necessary to select the device to which you wish to connect. To do this click on the “Find Device” key: Click on the “Connect” button and wait until the communication with the X9 is established. hyperion - TECHNICAL MANUAL...
  • Page 60 At this point is necessary to connect with the X9. Select the service TAB and click on the “Machine configuration” button. hyperion - TECHNICAL MANUAL...

  • Page 61: Column Calibration

    This window shows the device configuration. Check if current setting are correct. Once done save by selecting OK. 2.3.2 Column calibration Click on “Column calibration” and select “Move column and register HW and SW limits” Manually move the column all the way down,measure the height of the bite from the ground and insert it in the window- hyperion - TECHNICAL MANUAL...
  • Page 62 Next manually move the column all the way up and insert the height of the bite from ground. Confirm by clicking on the “OK” button first and on “Save” later. hyperion - TECHNICAL MANUAL...
  • Page 63 This window shows the device configuration. Check if current setting are correct. Once done save by selecting OK. hyperion - TECHNICAL MANUAL...

  • Page 64: Pan X-Ray Alignment

    2.3.3 PAN x-ray alignment From the “Service” menu select “PAN xray Alignment” . Remove all the objects as show in the picture that will appear (see below) and click on Start: Select “start procedure” and press the X-Ray button every time the software prompts for it. hyperion - TECHNICAL MANUAL...
  • Page 65 The software will ask you to press the X-ray button several times until it is able to identify the left margin of the colli- mator. Once this image has been acquired, you will be asked to assess the X-ray beam verticality as this is the only movement the machine cannot correct automatically.
  • Page 66 In case the inclination needs to be correct, adjust the primary collimator by rotating it. Loosen the screw shown in the figure to release collimator rotation. Move it on the basis of the figure obtained during the previous acquisition (the point of view is behind the sensor, looking at the ray source), tighten it and select “The image is not correctly rotated”.
  • Page 67 Continue with manual adjustments until X-ray beam verticality is obtained. Once the black area (representing the irradiated area of the sensor) is parallel to the edge of the acquisition area, select “the image is correctly rotate” to proceed with the x-ray beam alignment (from this point the procedure is auto- matic).
  • Page 68 In some cases, even if image coverage is perfect, the following message may appear: In this case it is necessary to move the collimator manually in the indicated direction. To do this it is necessary to loosen the following 2 screws (Warning: the screw at the top is covered by the aluminium filter rail which needs to be moved by acting manually on the X axis motor coupling, opening the collimator): hyperion - TECHNICAL MANUAL...
  • Page 69 Once the 2 screws in the figure have been loosened, the 2 pressers at the top can be used to make the shift indicated in the dialogue window: hyperion - TECHNICAL MANUAL...
  • Page 70 After making the shift, re-tighten the screws, click “OK” to repeat the procedure until horizontal alignment is satisfactory and the software will pass automatically to vertical alignment: hyperion - TECHNICAL MANUAL...
  • Page 71 When sensor coverage is correct (i.e. X ray beam corresponds to effective sensor area), confirm correct execution of calibration. Save the data. hyperion - TECHNICAL MANUAL...

  • Page 72: Pan Sensor Calibration

    2.3.4 PAN sensor calibration Once the X-Ray beam is finished proceed with the next step, the sensor calibration. Click on “PAN sensor calibration” and position the aluminum filter in front of the collimator as shown in the picture that will appear (see below). Click on “start” and then on “Start procedure”. Press the X-Ray button every time the software prompts for it. The pro- cedure is completely automatic. hyperion - TECHNICAL MANUAL...

  • Page 73: Pan Mechanical Alignment

    At the end save the data and click on “Exit”. 2.3.5 PAN mechanical alignment Select “PAN mechanical Centering”, mount the aluminum filter in front of the collimator and place the phantom on the chin rest: hyperion - TECHNICAL MANUAL...
  • Page 74 Click on the “acquire image” button. Referring to the resulting image it could be necessary to adjust the offset Xand offset Y parameters in order to have a correct focus on the panoramic image. hyperion - TECHNICAL MANUAL...

  • Page 75: Laser Test

    In this image it is necessary to check that 2 specific elements arecorrect: firstly, the area of focus must be equidistant from the horizontal line A (it’s normal for the first 3 dots at the topand the last 3 at the bottom to be out of focus) and line B must be perfectly vertical. If this is not so the parameters of axes X and Y must be modified. To modify them it is necessary to specify the new values of the left “Offset Manual Settings” column and transfer them to the right column (“Offset Using Values”) by clicking on the relative arrow. Click on “Acquire image” to obtain another image of the test phantom and assess the modifications. Select “Image is OK” when both focussing and verticality of the line in the middle of the dots are satisfactory.

  • Page 76: Ceph X-Ray Alignment

    Make sure the 4 lasers pass inside the slots of the metallic guide. If they do not, it will be necessary to dismantle the monobloc covers (or control panel covers if this is a sagittal plane laser) and adjust them manually. 2.3.7 Ceph x-ray alignment Select CEPH XrayAlingment, and remove all the objects as show in the picture that will appear (see below).
  • Page 77 After the first shoots, the software will ask to verify the inclination of the X-Ray beam. In case it needs to be correct, adjust the secondary collimator by rotating it. Continue to acquire an image and adjust the collimator until the beam is correctly aligned (see following picture). hyperion - TECHNICAL MANUAL...
  • Page 78 If the X-ray beam is diagonal, it will be necessary to move the secondary collimator manually by loosening the screws indicated in the image: Shift the collimator to obtain a vertical X-ray beam (use the lateral grub screws to make very fine adjustments). Select “The image is not correctly rotated” and repeat acquisition until the X-ray beam is vertical. Once done click on “The image is correctly rotate”...
  • Page 79 Software will automatically move to the next step (vertical alignment). The software will automatically go to assessment of vertical alignment. Unlock the secondary collimator by loosening the two set screws located on its side, then adjust its vertical position referring to the acquired image (FOTO). hyperion - TECHNICAL MANUAL...
  • Page 80 Continue to acquire an image and adjust the collimator until the beam is correctly aligned (see following picture). Next there will be fully automatic assessment of alignment between the primary and secondary collimator: hyperion - TECHNICAL MANUAL...
  • Page 81 Confirm by clicking on the “OK” button first and on “Save” later. hyperion - TECHNICAL MANUAL...

  • Page 82: Ceph Sensor Calibration

    2.3.8 Ceph sensor calibration Select “CEPH Sensor Calibration” from the main menu Fit the aluminium filter: hyperion - TECHNICAL MANUAL...
  • Page 83 This procedure is totally automatic. After clicking on the “Start Procedure”, press the X-Ray button when the software prompts for it. Once finished save the data: hyperion - TECHNICAL MANUAL...

  • Page 84: Ceph Mechanical Alignment

    2.3.9 Ceph mechanical alignment Click on the “ceph mechanical centering” and remove all the object as show in the following picture: Select “Start sequence test”. hyperion - TECHNICAL MANUAL...
  • Page 85 Software will prompt to acquire three different images, asking to evaluate for each one the correct alignment. hyperion - TECHNICAL MANUAL...
  • Page 86 Once finished, confirm and save. hyperion - TECHNICAL MANUAL...

  • Page 87: 2.3.10 Nasion Calibration

    2.3.10 Nasion calibration Select the “Nasion Calibration”, place the aluminum filter in front of the primary collimator and mount the auricular guides and the nasion. Click on “Start procedure” and place the iron plate for the calibration of the auricular guides in the proper position: hyperion - TECHNICAL MANUAL...
  • Page 88 Acquire an image and evaluate the soft tissue ramp and the auricular guides aligment: In order to correct the alignment of the auricular guides it is necessary to adjust the position of the craniostat plate by rotating it. This can be done after the 4 set screws that lock it has been loosened. hyperion - TECHNICAL MANUAL...
  • Page 89 Select “Acquire Image” and check for proper concentricity of the rings in the ear guides: To shift the soft tissues ramp it is necessary to modify the “Trasl (mm)” value under “Offset Manual Settings”; click on the arrow to transfer the new value to “Offset Using Values” and select “Acquire Image” to carry out a new acquisition to assess the shift. Reducing the trasl value shifts the ramp leftwards (fewer soft tissues seen), increasing it shifts it rightwards (heightened visibility of soft tissues).

  • Page 90: 2.3.11 Calibration Backup

    2.3.11 Calibration backup Click on “Backup Data”. Software will prompt to save the files for the selected calibrations (one file for each calibration): hyperion - TECHNICAL MANUAL...
  • Page 91 ATTENTION: The restore procedure will ask for the same files in the same backup order (Main, PAN): hyperion - TECHNICAL MANUAL...
  • Page 92 Select the path of the first calibration file and click “Open”. The software will open automatically the windows in order to save the second calibration file: hyperion - TECHNICAL MANUAL...
  • Page 93 Select it and click “Open”. Wait for the end message. The same procedure is for backup the Ceph sensor data calibration. Move the sensor on the ceph arm and select “Backup Data”: hyperion - TECHNICAL MANUAL...
  • Page 94 For the restore, click on “Restore Data” and select the backup file: hyperion - TECHNICAL MANUAL...
  • Page 95 hyperion - TECHNICAL MANUAL...

  • Page 96: 3D Calibration

    3D Calibration The3D calibration kit consists of the following objects: It is a cylinder with two rows of metallic spheres. The object at right is the quality test phantom (not compulsory to end calibration). ATTENTION : Avant de commencer le calibrage il faut installer le carter sur la machine, car le filtre représenté par les parties en plastique devant le panneau 3D et le monobloc est significatif.
  • Page 97 Press the “Reset” button, then select the “Tools ->Beam Limiter Test” menu. On the bottom right corner of the window the list of the available FOV (Field Of View) is located. Depending on the selected FOV the size of the green box drawn in the acquisition area will change; the purpose of this calibration is to confine the irradiated area in the green box. The red lines located near the edges of the box represent the available tolerance (the exposure ramp, transition between irradiated and not irradiated area, should be located inside this tolerance)
  • Page 98 To modify the position of the shutters, tick “Enable Manual Tuning”. At this point it will be possible to modify the aperture of the collimator by acting for each leaf on the relative controls but- tons (“Up”, “Down”, “Left” e “Right”). Once the new positions has been set up press the “Move” button. The collimator will adjust each leaf depending on the new values. Once finished select “Acquisition” to acquire a new image with the current collimator aperture.
  • Page 99 N.B. using the control buttons of each leaf is possible to perform single step of 0.5mm. In case a higher resolution step is required (up to 0.1 mm) it can be achieved by typing the desired value. Repeat the previous steps until the acquired image is correct. Once done select the “Store” button to save the current collimator aperture.
  • Page 100 hyperion - TECHNICAL MANUAL...

  • Page 101: Daily Check

    2.4.2 Daily Check Select “Scan->Invalidate Blank”: Now select “Daily Check” from the same menu: In the daily check and blank acquisition procedures there must not be anything between the X-ray source and the 3D panel. The machine must only have the covers fitted. The cephalostat (head-holder) should be removed. On the following window select “Start”...
  • Page 102 At the end if all the test has been successfully performed close the window. A window like the one illustrated in the figure will open automatically: Press the “X Ray Flash” button (making sure you remove every object between source and panel) to execute X-ray emission and press the X-ray button every time the programme requests. At the end of acquisition press “Close”. hyperion - TECHNICAL MANUAL...

  • Page 103: Cylindrical Test Phantom Acquisition ("Mattarellum")

    2.4.3 Cylindrical test phantom acquisition (“Mattarellum”) From the main window select “Scan ->Matterellum Acquisition”. The mattarellum can be positioned in 2 ways only depending on the size of the panel fitted on the X9. The two rows of metallic spheres are not at the centre of the cylinder so they will be higher or lower depending on how the Mattarellum is positioned. For the small panel (13X8) the cylinder should be positioned with the spheres low. Vice versa, with the large panel (13X13), the Mattarellum should be positioned so the spheres are high.
  • Page 104 Place the TIN phantom in the correct position then press “Next”. hyperion - TECHNICAL MANUAL...
  • Page 105 A scout image will be acquired, showing the current position of the metallic spheres mounted on it. Since the position of the Mattarellum is fixed, the spheres will already be inside the respective red rectangles: However, the software has a certain tolerance: even if the spheres are not inside the respective positions, the impor- tant thing is that the Mattarellum does not generate a software error and that it is therefore possible to proceed with calibration: ERROR, INCORRECT MATTARELLUM POSITION hyperion...
  • Page 106 SPHERES SLIGHTLY SHIFTED BUT WITHOUT ERRORS. YOU MAY PROCEED If no error is generated with the first emission click on “Next” to carry out a second exposure, this time in the frontal position. Afterwards, press “Next” to start calculation of the rotation centre. A report window will open: check it to make sure there are no asterisks (if there are, repeat calibration). hyperion - TECHNICAL MANUAL...

  • Page 107: Calibration Backup

    2.4.4 3D calibration backup Once 3D calibration has been completed select the “Settings backup” item from the “File” menu to execute a backup. Select the destination where you wish the calibration data to be exported and confirm by clicking on “Go on”. hyperion - TECHNICAL MANUAL...
  • Page 108 An export confirmation message will then appear. Numerous files and a “Shared” folder will be saved at the desired destination: To restore them it is necessary to copy all the exported files manually in the relative positions in the NNT installation folder and in the “Shared” folder. hyperion - TECHNICAL MANUAL...

  • Page 109: Qa Phantom Scan

    2.4.5 QA Phantom Scan This control lets you assess 3D calibration of the X9. Fill the quality test phantom with water and place it in position. Select “QA Phantom Scan” item from the menu: Click on “Next”. hyperion - TECHNICAL MANUAL...
  • Page 110 Click on “X-ray Flash”. hyperion - TECHNICAL MANUAL...
  • Page 111 An initial scout will be executed: It is necessary to check that the 3 dotted lines are in certain positions: The vertical dotted line must coincide with the lateral edge of the internal cylinder. The highest horizontal dotted line must pass between the 2 holes at the top . The lowest dotted line must pass between the 2 (overlapping) holes at the bottom.
  • Page 112 Once the cylinder has been correctly positioned, click on “Next” and, once again, on “X-Ray Flash” to carry out the second, frontal scout. At this point click “Next” and “Start” to initiate the quality test phantom acquisition process: hyperion - TECHNICAL MANUAL...
  • Page 113 At the end select “Yes” to display the final report, making sure no asterisks are present: hyperion - TECHNICAL MANUAL...
  • Page 114 hyperion - TECHNICAL MANUAL...
  • Page 115 CONTENTS 3. Circuit boards description ..............................115 3.1 Mainboard (97661026) ..............................115 3.1.1 Connector list ..............................117 3.1.2 Diagnostic leds ..............................118 3.1.3 Dip switches ...............................120 3.2 Power Board (97661113) ..............................121 3.2.1 Connector list ..............................123 3.2.2 Fuses .................................123 3.2.3 DIAGNOSTIC LEDs ............................124 3.2.4 Dip switches ...............................124 3.3 Converter (97661114) ..............................125 3.3.1 Connectors list ..............................127...
  • Page 116 hyperion - TECHNICAL MANUAL...

  • Page 117: Circuit Boards Description

    3. Circuit boards description Mainboard (97661026) hyperion - TECHNICAL MANUAL...
  • Page 118 hyperion - TECHNICAL MANUAL...

  • Page 119: Connector List

    3.1.1 Connector list CONNECTOR DESCRIPTION X axis power supply Y axis power supply R axis (rotation) power supply X limit switch Y limit switch R limit switch Column limit switch PAN sensor (LVDS cable) Identification/power supply PAN sensor H axis (ceph) power supply H limit switch CBCT (24V) Flat panel power supply USB for external port on console Column potentiometer Ethernet toward PC (not panel) KCB4 (CAN2) CAN for Inverter board (column) Commands (analog signals) for Inverter board (column)

  • Page 120: Diagnostic Leds

    3.1.2 Diagnostic leds Kinematic section COLOUR DEFAULT STATUS FAULT STATUS DESCRIPTION DL20 (C - zero) Green H Ceph limit switch (ON with limit switch or photocell disconnected, OFF when limit switch not detected) DL19 (R - zero) Green R limit switch (see above) DL18 (Y - zero) Green Y limit switch (see above) DL 37 (X - zero) Green X limit switch (see above)
  • Page 121 PAN/CEPH sensor section COLOUR DEFAULT STATUS FAULT STATUS DESCRIPTION DL29 (PAN ON) Green ON during sensor ini- Sensor powered (synchronized tialization with Green led on sensor, during initialization) DL12 (PAN LOCK) Green ON during sensor ini- Reception OK (synchronized tialization with Yellow led on sensor, during initialization) DL40 (PAN IN) Green Sensor detected (placed in the slot)

  • Page 122: Dip Switches

    3.1.3 Dip switches DIP SWITCH NUM. DESCRIPTION Note CAN1 channel termination ON when CEPH absente/ OFF when CEPH mounted CAN2 channel termination Always OFF All OFF Not used SW2 (Reboot) Restart the MAIN (only this) SW1 (RESET CONFIG) Pressed for 3sec restore the factory configuration (IP, Ethernet) hyperion - TECHNICAL MANUAL...

  • Page 123: Power Board (97661113)

    Power Board (97661113) hyperion - TECHNICAL MANUAL...
  • Page 124 hyperion - TECHNICAL MANUAL...

  • Page 125: Connector List

    3.2.1 Connector list CONNECTOR DESCRIPTION 400V toward inverter board (protected by PF3 - 8° fuse) KCB2 CAN toward Inverter board (97661076) 12V out for MAIN board External lamps connection (clear contact for external relè) (pin 1-2 ready, 3-4 emission) M2/M3 Line/Neutral toward main switch (order doesn’t matter) Main power supply input (220V/115V) Connector for Internal Emergency button mounted on patient arm Connector for X-ray command Interlock (shortcut if not installed) Connector for Internal Emergency button (shortcut if not installed) Thermic sensor on board cooler (mounted on factory, do not disconnect) KCB1 Not used 3.2.2 Fuses PICTURE DESCRIPTION NOTE Uso interno scheda, sostituire scheda se dan- neggiato PF2 – Main Power supply protection FUSE 15 AF 250v 6.3X32 115V(cod.97767400) FUSE 10 AF 250v 6.3X32 230V(cod.61720010)

  • Page 126: Diagnostic Leds

    3.2.3 DIAGNOSTIC LEDs COLOUR DEFAULT STATUS FAULT STATUS DESCRIPTION DL7 (12V) Green OFF or blinking PFC driver power supply, blin- king in case of shortcut on inter- nal 12V. Green/Red ON Green OFF or ON Red 400V power supply, Red if PF3 blown. OFF during standby DL6 (5V CAN) Green OFF or blinking CAN bus power supply DL8 (VCC) Green...

  • Page 127: Converter (97661114)

    Converter (97661114) CONVERTER hyperion - TECHNICAL MANUAL...
  • Page 128 hyperion - TECHNICAL MANUAL...

  • Page 129: Connectors List

    3.3.1 Connectors list CONNECTOR DESCRIPTION 5V for Laser 5V for Laser 5V for Laser Monoblock feedback Monoblock filament power supply Monoblock High voltage 48V out for sensor board KCB2 CAN connection toward GSENS (If mounted) KCB1 CAN connection CAN from MAIN Board 48V for MAIN board Primary collimator motors (both X and Y on the same connector) Primary collimator X axis (horizontal) photocell Primary collimator Y axis (vertical) photocell...

  • Page 130: Diagnostic Led

    3.3.2 Diagnostic led COLOUR DEFAULT STATUS FAULT STATUS DESCRIPTION DL7U (400V) Green 400V input, ON when device is not in standby DL9 (CPU) Green Blinking OFF or always ON CPU status, OFF during stand- DL10 (CAN) Green DL1 (FIL1) Green Status of the filament control circuit. OFF during device boot and standby.

  • Page 131: Consolle (97661110)

    Consolle (97661110) CONSOLLE M SENSE hyperion - TECHNICAL MANUAL...
  • Page 132 hyperion - TECHNICAL MANUAL...

  • Page 133: Connectors List

    3.4.1 Connectors list CONNECTOR DESCRIPTION K11/K14 Display TFT Medium Sagittal Laser Touch Screen KAL6 12/48V power supply toward MSENS KCB2 CAN toward MSENS (if mounted) Physical keyboard KAL5 12/48V power supply from MAIN KCB1 CAN toward MAIN Not used Not used Not used 3.4.2 Diagnostic led COLOUR DEFAULT STATUS FAULT STATUS DESCRIPTION DL1 (3v3) Green...

  • Page 134: Column Inverter Board ((97661076)

    Column inverter board ((97661076) INVERTER COLONNA hyperion - TECHNICAL MANUAL...
  • Page 135 hyperion - TECHNICAL MANUAL...

  • Page 136: Connectors List

    3.5.1 Connectors list CONNETTOR DESCRIPTION 400V power supply towards Converter board 400V power supply from Power board CAN Connettore towards Power board Command signals from Main Board CAN Connettor towards Main Board Motor Hall sensor connector Motor thermal sensor Motor thermal sensor Motor power supply (black) Motor power supply (blue) Motor power supply (brown) Not used 3.5.2 Diagnostic LEDs COLOR NORMAL STATUS ERROR STATUS...

  • Page 137: Stepper "Gsens" Configuration (Rotating Pan/Cbct Sensor Support) (97661112)

    Stepper “GSENS” configuration (Rotating PAN/CBCT sensor support) (97661112) G SENSE hyperion - TECHNICAL MANUAL...
  • Page 138 hyperion - TECHNICAL MANUAL...

  • Page 139: Connector List

    3.6.1 Connector list CONNECTOR DESCRIPTION X Axis photocell Not used Not used Not used Auxiliary photocell Not used in any configuration Not used X axis motor 48V power supply CAN connector Not used CAN connector (Alternative to J1, usually not used) 48V auxilary connector (Not used) 3.6.2 Diagnostic LEDs COLOUR DEFAULT STATUS FAULT STATUS DESCRIPTION DL9 (zeroA) Yellow X axis photocell (OFF if photo- cell is free, ON if se photocell is obscured or disconnected) DL8 (zeroB)

  • Page 140: Stepper "Msens" Configuration (Motorized Chin Support) (97661112)

    Stepper “MSENS” configuration (Motorized chin support) (97661112) 97661112 M SENSE hyperion - TECHNICAL MANUAL...
  • Page 141 hyperion - TECHNICAL MANUAL...

  • Page 142: Connector List

    3.7.1 CONNECTOR LIST CONNECTOR DESCRIPTION Main axis photocell Not used Not used Not used Auxiliary photocell Not used in any configuration Not used Main axis photocell 48V power supply CAN connector Not used CAN connector (Alternative to J1, usually not used) 48V auxilary connector (Not used) 3.7.2 Diagnostic LEDs COLOUR DEFAULT STATUS FAULT STATUS DESCRIPTION DL9 (zeroA) Yellow X axis photocell (OFF if photo- cell is free, ON if se photocell is obscured or disconnected) DL8 (zeroB)

  • Page 143: Stepper "Csens" Configuration (Ceph Arm Ear Guides And Nasion Control) (97661112 )

    Stepper “CSENS” configuration (CEPH arm ear guides and nasion control) (97661112 ) hyperion - TECHNICAL MANUAL...
  • Page 144 hyperion - TECHNICAL MANUAL...

  • Page 145: Connector List

    3.8.1 Connector list CONNECTOR DESCRIPTION Main Axis photocell (CEPH sensor UP/DOWN) Ear guides potentiometer Nasion potentiometer CEPH nasion/ ear guides support position sensors Not used Not used in any configuration Physical keyboard Main axis motor 48V power supply (CEPH sensor UP/DOWN) CAN connector Not used CAN connector (Alternative to J1, usually not used) 48V auxilary connector (No usage) 3.8.2 Diagnostic LEDs COLOUR DEFAULT STATUS FAULT STATUS DESCRIPTION DL9 (zeroA) Yellow X axis photocell (OFF if photo- cell is free, ON if se photocell is obscured or disconnected) DL8 (zeroB)

  • Page 146: Monoblock (97750183)

    Monoblock (97750183) hyperion - TECHNICAL MANUAL...

  • Page 147: Connector List

    3.9.1 Connector list CONNECTOR DESCRIPTION Filament/High voltage power supply Monoblock feedback connection 3.10 X-Ray Command (97661136) 3.10.1 Diagnostic LEDs COLOUR DEFAULT STATUS FAULT STATUS DESCRIPTION Yellow X-Ray ON Green ON when device is in ready sta- tus. 3.10.2 Dip switches DIP SWITCH NUM. DESCRIPTION NOTE X-Ray button 3.10.3 Connector list CONNECTOR DESCRIPTION Spiral cable connection hyperion...
  • Page 148 hyperion - TECHNICAL MANUAL...
  • Page 149 CONTENTS 4. Error guide ...................................149 4.1 Firmware messages ...............................149 4.1.1 0.x Codes - Generic Warnings ...........................149 4.1.2 1.x Codes - Errors from MAIN board ........................151 4.1.3 4.x Codes - Warnings from CONVERTER board ....................153 4.1.4 4.x Codes - Errors from CONVERTER board ....................154 4.1.5 6.x Codes - Errors from CSENS board ......................154 4.1.6...
  • Page 150 hyperion - TECHNICAL MANUAL...

  • Page 151: Error Guide

    4. Error guide Firmware messages 4.1.1 0.x Codes - Generic Warnings Code Message Description/solution X-ray button released too soon Hold the X-ray emission button until the end of the procedure X-ray button was held for too long after the end of ex- posure (>15s) X-ray button pressed Reset command sent while button xray button was...
  • Page 152 Code Message Description/solution Please, let the patient release the bite, then Chinrest is going to perform a long movement, so the patient 0.29 press reset to move the chinrest to the new must release the bite and let the chinrest free to move position Detected buttons pressed during startup.

  • Page 153: Codes - Errors From Main Board

    4.1.2 1.x Codes - Errors from MAIN board Code Message Description/solution Error - Reset AXIS X Error - Reset AXIS Y Reset movement did not complete Error - Reset AXIS R Error - Reset AXIS H Error - Moving Axis X Error - Moving Axis Y Movement to required position not completed Error - Moving Axis R...
  • Page 154 Code Message Description/solution Check cables and terminations on CAN bus (CAN0 – Con- 1.41 CAN0 diagnostic, 200 busOff count reached verter, GSENS, CSENS, Main) Check cables and terminations on CAN bus (CAN1 – 1.42 CAN1 diagnostic, 200 busOff count reached PFC,Main, Console, MSENS, Column inverter) 1.43 2D Sensor turning off timeout...

  • Page 155: Codes - Warnings From Converter Board

    4.1.3 4.x Codes - Warnings from CONVERTER board Code Message Description/solution If persistent check status LEDs on converter board, if ok CONVERTER - Voltage too low on 400V line check status on Power board If persistent check status LEDs on converter board, if ok CONVERTER - Voltage too high on 400V line check status on Power board.

  • Page 156: 4.X Codes - Errors From Converter Board

    4.1.4 4.x Codes - Errors from CONVERTER board Code Message Description/solution 4.30 Interrupted filament If persistent replace converter or x-ray head 4.31 Excessive anodic tension If persistent replace x-ray head 4.32 Unbalanced anodic tension If persistent replace x-ray head Perform tube head calibration, If persistent replace x-ray 4.33 Excessive anodica tension head...

  • Page 157: Codes - Errors From Msens Board (Chinrest)

    4.1.6 7.x Codes - Errors from MSENS board (chinrest) Code Message Description/solution Movement timeout Check chinrest slide is not mechanically blocked Move command not performed Check chinrest slide is not mechanically blocked Incoherent status Restart device and retry Generic error (failed to set status to IDLE or FW error on MSENS or MAIN board UPDATE.

  • Page 158: Codes - Sensors Errors

    4.1.8 9.x Codes - Sensors errors Code Message Description/solution Connect/disconnect sensor LVDS cable and effect test ex- posure, if the problem persists contact tech support (the Sensor has lost connection during download message refers to the sensor used for the examen which is currently selected on the panel) Connect/disconnect the sensor and repeat exposure | Connect/disconnect LVDS cable (green) and repeat expo-...

  • Page 159: Software Messages

    Software messages 4.2.1 “DEV” codes - PC errors from device Cod. Meaning Description/solution Update error: DEV 1 Look for the PC that has the lock and release it Lock not obtained Software version not compliant with mainboard firmware Update error: DEV 2 version;...
  • Page 160 Cod. Meaning Description/solution Calibration file error: During sensor calibration restore: the restore file is not rela- DEV -11 serial number mismatch ted to the sensor mounted on the device Calibration file error: Software version not compliant with mainboard firmware DEV -12 token mismatch version, if the problem is persistent change the mainboard A shot commad is received but machine is not ready.
  • Page 161 Cod. Meaning Description/solution Verify emergency button | restart and retry| contact assi- DEV -37 Converter not found stance maybe CAN comunication problems Collimator moving command rejected: DEV -38 Restart the device and retry collimator is already moving Collimator moving command rejected: DEV -39 Restart the device and retry CAN queue is full...
  • Page 162 Cod. Meaning Description/solution DEV -71 Idle command rejected Restart application and device then retry DEV -72 Standby command rejected Restart application and device then retry DEV -73 USB-save ethernet command rejected Restart application and device then retry hyperion - TECHNICAL MANUAL...

  • Page 163: Hyb_Conn" Codes - Ethernet Connection Errors

    4.2.2 “HYB_CONN” codes - Ethernet connection errors Cod. Meaning Description/solution Software version not compliant with mainboard firmware ver- HYB_CONN 1 Message too long sion | check ethernet connection (cables / connectors / hub / switch / routers / wifi reachability) Software version not compliant with mainboard firmware ver- HYB_CONN 2 Bad message size...

  • Page 164: Sdk" Codes - Generic Software Errors

    4.2.3 “SDK” codes - Generic software errors Cod. Meaning Description/solution SDK 1 Not implemented Retry | Restart the device and application and retry. SDK 2 ID function parameter incorrect. Retry | Restart the device and application and retry. SDK 3 Memory not available Retry | Restart the device and application and retry.

  • Page 165: Calib" Codes - 2D Calibration Tool Errors

    4.2.4 “CALIB” codes - 2D calibration tool errors Cod. Meaning Description/solution CALIB 1 Unexpected null pointer restart the application and retry CALIB 2 try to reinitialize thread already running restart the application and retry CALIB 3 Routine source missing restart the application and retry Wait and retry | Disconnect and reconnect the device | CALIB 4 Bad condition...
  • Page 166 Cod. Meaning Description/solution Verify file existing, access rights (read/write), available CALIB 26 Error writing file memory, name file Verify file existing, access rights (read/write), available CALIB 27 Error reading file memory, name file Wait and retry | Verify connection | Disconnect and re- CALIB 28 Upload data failed connect the device | Restart device...
  • Page 167 Cod. Meaning Description/solution Verify curtains/collimator positioning and movement| Ve- CALIB 48 Wrong value, curtains limit passed rify/Change data | reload previous value | Verify/change curtains limit Wait and retry | stop procedure | Download last image CALIB 51 Wrong image type or size and retry | Disconnect and reconnect the device | Restart device Verify alignment | Remove any object between tube and...
  • Page 168 Cod. Meaning Description/solution Wait and retry | Verify connection | Restart device | re- CALIB 79 Wake up failed start the application Verify connection | Check version | restart the application CALIB 80 Deserialize failed | Restart device Wait and retry | Verify connection | check sensor | Di- CALIB 81 Download sensor data failed sconnect and reconnect the device | Restart device...

  • Page 169: Error Messages Generated From The Keyboard

    Cod. Meaning Description/solution Verify column | Verify connection | Restart device | re- CALIB 104 Move column failed start the application Wait and retry | Verify column | Verify connection | Re- CALIB 105 Stop column failed start device | restart the application Wait and retry | Verify connection | Restart device | re- CALIB 106 Exit calib mode failed start the application...

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