SEW MOVIDRIVE MDX60B System Manual
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SEW MOVIDRIVE MDX60B System Manual

Drive inverters
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Table of Contents

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See also: System Manual , User Manual
Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services
®
MOVIDRIVE
MDX60B / 61B
EA430000
S
M
Edition 09/2006
ystem
anual
11427817 / EN

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Summary of Contents for SEW MOVIDRIVE MDX60B

  • Page 1 Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services ® MOVIDRIVE MDX60B / 61B EA430000 Edition 09/2006 ystem anual 11427817 / EN...
  • Page 2 SEW-EURODRIVE – Driving the world...
  • Page 3 1 System Description....................7 2 Technical Data and Dimension Drawings ............29 P6.. 3 Parameters......................135 P60. P600 4 Project Planning ....................233 5 Serial Communication ..................329 6 Structure of the Safety Notes................330 7 Safety Notes ....................... 331 8 Unit Design ......................

  • Page 4: Table Of Contents

    1 System Description....................7 ® System overview of MOVIDRIVE MDX60B/61B............7 Functions ........................15 Additional functions of the application version ............17 ® Application modules for MOVIDRIVE MDX61B ............20 ® MOVITOOLS operating software ................28 2 Technical Data and Dimension Drawings ............29 CE marking, UL approval and unit designation............
  • Page 5 4 Project Planning ....................233 Schematic procedure ....................233 Control characteristics....................234 Description of applications ..................235 Motor selection for asynchronous AC motors (VFC)..........238 Motor selection for asynchronous servomotors (CFC)..........246 Motor selection for synchronous servomotors (SERVO) ......... 266 Overload capacity of the inverter ................
  • Page 6 12 Service ........................ 437 12.1 Fault information ...................... 437 12.2 Fault messages and list of faults................438 12.3 SEW Electronics Service ..................443 12.4 Extended storage ..................... 443 12.5 Disposal ........................444 13 Abbreviation Key and Index ................445 13.1 Abbreviation key ......................

  • Page 7: System Description

    System Description System overview of MOVIDRIVE® MDX60B/61B System Description ® System overview of MOVIDRIVE MDX60B/61B Power components 3 x AC 380...500 V 3 x AC 200...240 V Line filter option Line choke option Regenerative power supply unit option ® ® MOVIDRIVE MOVIDRIVE ®...
  • Page 8 System Description System overview of MOVIDRIVE® MDX60B/61B Encoder and communication options MDX60/61B application version for using plus® "Electronic cam", "Internal synchronous MDX60/61B standard version IPOS as standard operation" or the application modules. MASTER Keypad option System bus MOVITOOLS ® operating software (SBus) Encoder connection options Interface adapter option...
  • Page 9 MOVIDRIVE MDX60B/61B is the new generation of drive inverters from ® description SEW-EURODRIVE. The new series B MOVIDRIVE drive inverters feature a modular design, provide enhanced functions in the lower power range, more basic functions and greater overload capacity. AC drives with the latest digital inverter technology can now be used without restrictions in the 0.55 to 160 kW power range.
  • Page 10 • For MDX61B size 0 units, option cards can only be installed and removed lat- er by SEW-EURODRIVE. Please take this aspect into account when you place your order/perform project planning. Size 0 (0005 ... 0014) Sizes 1 ... 6 (0015 ... 1320) 60004AXX ®...
  • Page 11 This system bus enables fast data exchange ® between the units. The MOVILINK unit profile is used for communication via the SBus. ® MOVILINK is the uniform SEW-EURODRIVE standard for serial communication. The SBus can be switched to CANopen. System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...
  • Page 12 System Description System overview of MOVIDRIVE® MDX60B/61B ® ® MOVILINK MOVILINK always uses the same message format independent of the selected inter- face (SBus, RS232, RS485, fieldbus interfaces). As a result, the control software is independent of the selected interface. plus®...
  • Page 13 System Description System overview of MOVIDRIVE® MDX60B/61B ® MDX60/61B for 3 × AC 200 ... 240 V supply voltage (230 V units): MOVIDRIVE Continuous output ® Recommended motor power (VFC) MOVIDRIVE type Size current MDX61B (Technical (CFC) option-capable data) 1.5 kW 2.2 kW AC 7.3 A 0015-2A3-4-..
  • Page 14 System Description System overview of MOVIDRIVE® MDX60B/61B Block circuit The following block circuit diagram shows the basic structure and theory of operation of ® diagram MOVIDRIVE MDX60B/61B drive inverters. Input protection Rectifier Inverter switch Brake link chopper Power Motor supply Control signals Supply...

  • Page 15: Functions

    System Description Functions Functions Unit features • Wide voltage range – 400 / 500 V units for the voltage range 3 × AC 380 ... 500 V – 230 V units for the voltage range 3 × AC 200 ... 240 V •...
  • Page 16 System Description Functions • Programmable signal range monitoring (speed, current, maximum current) • Memory for displaying x/t diagrams using SCOPE process data visualization (8 chan- nels, real-time capable) • Fault memory (5 memory locations) with all relevant operating data at time of the fault •...

  • Page 17: Additional Functions Of The Application Version

    System Description Additional functions of the application version Additional functions of the application version SEW-EURODRIVE offers additional functions for special applications. You can use ® these additional functions with MOVIDRIVE units in the application version (...-0T). The following additional functions are available: •...
  • Page 18 System Description Additional functions of the application version Example The figure below shows a typical application for the "electronic cam." Filled yogurt pots are transported for further processing. The "electronic cam" function allows for smooth movement, which is an important requirement for this application. 03672AXX Figure 2: Application example for the "electronic cam."...
  • Page 19 High-resolution speed measurement is required for optimum operation of the "internal synchronous operation." The encoder installed as standard in the CT/CV and DS/CM/CMD/CMP motors meets the requirements. SEW-EURODRIVE recommends using high-resolution sin/cos encoders as incremental encoders if DT/DV/D motors are used.

  • Page 20: Mdx61B

    MOVIDRIVE MDX61B units in application version (...-0T). The individual tion application manuals can also be downloaded as PDFs from the SEW homepage. Available The application modules currently available are listed below. These application modules application are explained in the following pages.
  • Page 21 System Description Application modules for MOVIDRIVE® MDX61B Application The following illustration shows an example of how the various SEW application modules are used in a high-bay warehouse. 04008AXX Figure 4: Use in a high-bay warehouse 1. Hoist: Table positioning 2. Travel axis: Absolute or bus positioning 3.
  • Page 22 For example, trolleys, hoists, gantries, rotary tables, swiveling devices as well as storage and retrieval units. Linear In the case of linear positioning application modules, SEW-EURODRIVE distinguishes positioning between whether the movement records are managed in the inverter or in the master PLC.
  • Page 23 System Description Application modules for MOVIDRIVE® MDX61B • Guided startup and diagnosis. Three operating modes are available for controlling the machine: • Jog mode: The machine can be moved manually. • Reference travel: The machine zero is determined automatically for incremental po- sition measurement.
  • Page 24 System Description Application modules for MOVIDRIVE® MDX61B Rotational • Modulo positioning positioning A large number of movements have to be controlled in automated conveyor and logistics applications to transport the material. Linear movements in the form of trolleys or hoists, and rotary movements via rotary tables play an important role in these applications.
  • Page 25 System Description Application modules for MOVIDRIVE® MDX61B Winding • Center winder The "Central winder" application module is suitable for applications in which endless material, such as paper, plastic, fabrics, sheet metal or wire, must be wound, unwound or rewound continuously. Control takes place either via the binary inputs of the inverter or using the virtual termi- nals (fieldbus, system bus).
  • Page 26 System Description Application modules for MOVIDRIVE® MDX61B Controlling • Flying saw The "Flying saw" application module is suited to applications in which endless material has to be cut, sawn or pressed, for example in diagonal saws or flying punches. This application module is used to control the sequence of motion according to specific values.
  • Page 27 System Description Application modules for MOVIDRIVE® MDX61B Four operating modes are available for controlling the application: • Jog mode • Reference travel • Positioning mode • Synchronous operation – The electrical connection of the master/slave can be made using the X14 encoder connection or an SBus connection.

  • Page 28: Movitools® Operating Software

    IPOS programs and can be activated using the application version units. ® MOVITOOLS is supplied on a CD-ROM and can also be downloaded from the SEW ® homepage (http://www.sew-eurodrive.de). MOVITOOLS can be operated with the following operating systems: ®...

  • Page 29: Technical Data And Dimension Drawings

    • Compliance with limit class A or B has been tested on a specified test setup. SEW-EURODRIVE can provide detailed information on request. The CE mark on the nameplate indicates conformity with the Low Voltage Directive 73/23/EEC and the EMC Directive 89/336/EEC. We can provide a copy of the declara- tion of conformity on request.
  • Page 30 Technical Data and Dimension Drawings CE marking, UL approval and unit designation Sample unit designation MDX61 B 0055 - 5 A 3 - 4 00 00 = Standard Version 0T = Application Quadrants 4 = 4Q (with brake chopper) Connection 3 = 3-phase type Radio...

  • Page 31: General Technical Data

    Technical Data and Dimension Drawings General technical data General technical data ® The following table lists the technical data applicable to all MOVIDRIVE MDX60/61B drive inverters, regardless of their type, version, size and power rating. ® MOVIDRIVE MDX60B/61B All sizes Interference immunity Fulfills EN 61800-3 Interference emission with EMC...
  • Page 32 Technical Data and Dimension Drawings General technical data ® MOVIDRIVE MDX60B/61B series, size 0 51485AXX ® Figure 6: MOVIDRIVE MDX60/61B series, size 0 ® MOVIDRIVE MDX61B series, sizes 1 to 6 52159AXX ® Figure 7: MOVIDRIVE MDX61B series, sizes 1 to 6 System Manual –...

  • Page 33: Movidrive® Mdx60/61B

    Technical Data and Dimension Drawings MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) ® MOVIDRIVE MDX60/61B...-5_3 (AC 400/500 V units) Size 0 (400/500 V) MDX60B0005 ... 0014, no options can be installed MDX61B0005 ... 0014, options can be installed 51485BXX ® MOVIDRIVE MDX60/61B 0005-5A3-4-0_ 0008-5A3-4-0_...
  • Page 34 Technical Data and Dimension Drawings MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) MDX60B standard version 0005-5A3-4-00 0008-5A3-4-00 0011-5A3-4-00 0014-5A3-4-00 Part number 827 722 2 827 723 0 827 724 9 827 725 7 MDX60B Application version 0005-5A3-4-0T 0008-5A3-4-0T 0011-5A3-4-0T 0014-5A3-4-0T Part number 827 726 5 827 727 3 827 728 1...
  • Page 35 Technical Data and Dimension Drawings MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) Size 1 (400/500 V) MDX61B0015 ... 0040, options can be installed in all units 53071AXX ® MOVIDRIVE MDX61B 0015-5A3-4-0_ 0022-5A3-4-0_ 0030-5A3-4-0_ 0040-5A3-4-0_ INPUT 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply voltage Netz 50 Hz ...
  • Page 36 Technical Data and Dimension Drawings MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) MDX61B Standard version 0015-5A3-4-00 0022-5A3-4-00 0030-5A3-4-00 0040-5A3-4-00 Part number 827 957 8 827 958 6 827 959 4 827 960 8 MDX61B Application version 0015-5A3-4-0T 0022-5A3-4-0T 0030-5A3-4-0T 0040-5A3-4-0T Part number 827 975 6 827 976 4 827 977 2...
  • Page 37 Technical Data and Dimension Drawings MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) Size 2S, 2 MDX61B0055 ... 0110, options can be installed in all units (400/500 V) 53072AXX ® MOVIDRIVE MDX61B 0055-5A3-4-0_ 0075-5A3-4-0_ 0110-5A3-4-0_ Size INPUT 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply voltage Netz 50 Hz ...
  • Page 38 Technical Data and Dimension Drawings MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) MDX61B Standard version 0055-5A3-4-00 0075-5A3-4-00 0110-5A3-4-00 Part number 827 961 6 827 962 4 827 963 2 MDX61B Application version 0055-5A3-4-0T 0075-5A3-4-0T 0110-5A3-4-0T Part number 827 979 9 827 980 2 827 981 0 Constant load Recommended motor power...
  • Page 39 Technical Data and Dimension Drawings MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) Size 3 (400/500 V) MDX61B0150 ... 0300, options can be installed in all units 53073AXX ® MOVIDRIVE MDX61B 0150-503-4-0_ 0220-503-4-0_ 0300-503-4-0_ INPUT 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply voltage Netz 50 Hz ...
  • Page 40 Technical Data and Dimension Drawings MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) MDX61B Standard version 0150-503-4-00 0220-503-4-00 0300-503-4-00 Part number 827 964 0 827 965 9 827 966 7 MDX61B Application version 0150-503-4-0T 0220-503-4-0T 0300-503-4-0T Part number 827 982 9 827 983 7 827 984 5 Constant load Recommended motor power...
  • Page 41 Technical Data and Dimension Drawings MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) Size 4 (400/500 V) MDX61B0370 ... 0450, options can be installed in all units 53074AXX ® MOVIDRIVE MDX61B 0370-503-4-0_ 0450-503-4-0_ INPUT 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply voltage Netz 50 Hz ...
  • Page 42 Technical Data and Dimension Drawings MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) MDX61B Standard version 0370-503-4-00 0450-503-4-00 Part number 827 967 5 827 968 3 MDX61B Application version 0370-503-4-0T 0450-503-4-0T Part number 827 985 3 827 986 1 Constant load Recommended motor power 37 kW 45 kW Variable torque load or constant...
  • Page 43 Technical Data and Dimension Drawings MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) Size 5 (400/500 V) MDX61B0550 ... 0750, options can be installed in all units 53075AXX ® MOVIDRIVE MDX61B 0550-503-4-0_ 0750-503-4-0_ INPUT 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply voltage Netz 50 Hz ...
  • Page 44 Technical Data and Dimension Drawings MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) MDX61B Standard version 0550-503-4-00 0750-503-4-00 Part number 827 969 1 827 970 5 MDX61B Application version 0550-503-4-0T 0750-503-4-0T Part number 827 988 8 827 989 6 Constant load Recommended motor power 55 kW 75 kW Variable torque load or constant...
  • Page 45 Technical Data and Dimension Drawings MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) Size 6 (400/500 V) MDX61B0900 ... 1320, options can be installed in all units 53076AXX ® MOVIDRIVE MDX61B 0900-503-4-0_ 1100-503-4-0_ 1320-503-4-0_ INPUT 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply voltage Netz 50 Hz ...
  • Page 46 Technical Data and Dimension Drawings MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) MDX61B Standard version 0900-503-4-00 1100-503-4-00 1320-503-4-00 Part number 827 971 3 827 972 1 827 974 8 MDX61B Application version 0900-503-4-0T 1100-503-4-0T 1320-503-4-0T Part number 827 991 8 827 992 6 827 993 4 Constant load Recommended motor power...

  • Page 47: Movidrive® Mdx61B

    Technical Data and Dimension Drawings MOVIDRIVE® MDX61B...-2_3 (AC 230 V units) ® MOVIDRIVE MDX61B...-2_3 (AC 230 V units) Size 1 (230 V) MDX61B0015 ... 0037, options can be installed in all units 53071AXX ® MOVIDRIVE MDX61B 0015-2A3-4-0_ 0022-2A3-4-0_ 0037-2A3-4-0_ INPUT 3 ×...
  • Page 48 Technical Data and Dimension Drawings MOVIDRIVE® MDX61B...-2_3 (AC 230 V units) MDX61B Standard version 0015-2A3-4-00 0022-2A3-4-00 0037-2A3-4-00 Part number 827 994 2 827 995 0 827 996 9 MDX61B Application version 0015-2A3-4-0T 0022-2A3-4-0T 0037-2A3-4-0T Part number 828 003 7 828 004 5 828 005 3 Constant load Recommended motor power...
  • Page 49 Technical Data and Dimension Drawings MOVIDRIVE® MDX61B...-2_3 (AC 230 V units) Size 2 (230 V) MDX61B0055 ... 0075, options can be installed in all units 53072AXX ® MOVIDRIVE MDX61B 0055-2A3-4-0_ 0075-2A3-4-0_ INPUT 3 × AC 200 V –10 % ... 3 × AC 240 V +10 % Supply voltage Netz 50 Hz ...
  • Page 50 Technical Data and Dimension Drawings MOVIDRIVE® MDX61B...-2_3 (AC 230 V units) MDX61B Standard version 0055-2A3-4-00 0075-2A3-4-00 Part number 827 997 7 827 998 5 MDX61B Application version 0055-2A3-4-0T 0075-2A3-4-0T Part number 828 006 1 828 008 8 Constant load Recommended motor power 5.5 kW 7.5 kW Variable torque load or constant...
  • Page 51 Technical Data and Dimension Drawings MOVIDRIVE® MDX61B...-2_3 (AC 230 V units) Size 3 (230 V) MDX61B0110 ... 0150, options can be installed in all units 53073AXX ® MOVIDRIVE MDX61B 0110-203-4-0_ 0150-203-4-0_ INPUT 3 × AC 200 V –10 % ... 3 × AC 240 V +10 % Supply voltage Netz 50 Hz ...
  • Page 52 Technical Data and Dimension Drawings MOVIDRIVE® MDX61B...-2_3 (AC 230 V units) MDX61B Standard version 0110-203-4-00 0150-203-4-00 Part number 827 999 3 828 000 2 MDX61B Application version 0110-203-4-0T 0150-203-4-0T Part number 828 009 6 828 011 8 Constant load Recommended motor power 11 kW 15 kW Variable torque load or constant...
  • Page 53 Technical Data and Dimension Drawings MOVIDRIVE® MDX61B...-2_3 (AC 230 V units) Size 4 (230 V) MDX61B0220 ... 0300, options can be installed in all units 53074AXX ® MOVIDRIVE MDX61B 0220-203-4-0_ 0300-203-4-0_ INPUT 3 × AC 200 V –10 % ... 3 × AC 240 V +10 % Supply voltage Netz 50 Hz ...
  • Page 54 Technical Data and Dimension Drawings MOVIDRIVE® MDX61B...-2_3 (AC 230 V units) MDX61B Standard version 0220-203-4-00 0300-203-4-00 Part number 828 001 0 828 002 9 MDX61B Application version 0220-203-4-0T 0300-203-4-0T Part number 828 012 6 828 013 4 Constant load Recommended motor power 22 kW 30 kW Variable torque load or constant...

  • Page 55: Movidrive® Mdx60/61B Electronics Data

    Technical Data and Dimension Drawings MOVIDRIVE® MDX60/61B electronics data ® MOVIDRIVE MDX60/61B electronics data ® MOVIDRIVE MDX60/61B General electronics data Voltage supply X11:1 REF1: DC+10 V +5 % / –0 %, I = DC 3 mA Reference voltages for setpoint potentiometer for setpoint input X11:5 REF2: DC–10 V +0 % / –5 %, I...
  • Page 56 Technical Data and Dimension Drawings MOVIDRIVE® MDX60/61B electronics data ® MOVIDRIVE MDX60/61B General electronics data Safety contact X17:1 DGND: Reference potential for X17:3 X17:2 VO24: : V = DC 24 V, only to supply X17:4 of the same unit; it cannot be used to supply other units.

  • Page 57: Movidrive® Mdx60B Dimension Drawings

    Technical Data and Dimension Drawings MOVIDRIVE® MDX60B dimension drawings ® MOVIDRIVE MDX60B dimension drawings Size 0S 53019BXX Figure 8: Dimension drawing for MDX60B size 0S, dimensions in mm Size 0S with mounted braking resistor 71.5 53020BXX Figure 9: Dimension drawing for MDX60B size 0S with braking resistor, dimensions in mm System Manual –...
  • Page 58 Technical Data and Dimension Drawings MOVIDRIVE® MDX60B dimension drawings Size 0SM 67.5 53022BXX Figure 10: Dimension drawing for MDX60B size 0M, dimensions in mm Size 0M with mounted braking resistor 67.5 53023BXX Figure 11: Dimension drawing for MDX60B size 0M with braking resistor, dimensions in mm System Manual –...

  • Page 59: Movidrive® Mdx61B Dimension Drawings

    Technical Data and Dimension Drawings MOVIDRIVE® MDX61B dimension drawings ® MOVIDRIVE MDX61B dimension drawings NOTE ® For MOVIDRIVE MDX61B size 0, installing a braking resistor does not affect the dimensions. Therefore, all dimension drawings are shown without braking resistors. Size 0S 72.5 51381BXX Figure 12: Dimension drawing for MDX61B size 0S, dimensions in mm...
  • Page 60 Technical Data and Dimension Drawings MOVIDRIVE® MDX61B dimension drawings Size 0SM 67.5 51378BXX Figure 13: Dimension drawing for MDX61B size 0M, dimensions in mm System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...
  • Page 61 Technical Data and Dimension Drawings MOVIDRIVE® MDX61B dimension drawings Size 1 52274BXX Figure 14: Dimension drawing for MDX61B size 1, dimensions in mm System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...
  • Page 62 Technical Data and Dimension Drawings MOVIDRIVE® MDX61B dimension drawings Size 2S 52273BXX Figure 15: Dimension drawing for MDX61B size 2S, dimensions in mm System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...
  • Page 63 Technical Data and Dimension Drawings MOVIDRIVE® MDX61B dimension drawings Size 2 124.5 52276BXX Figure 16: Dimension drawing for MDX61B size 2, dimensions in mm System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...
  • Page 64 Technical Data and Dimension Drawings MOVIDRIVE® MDX61B dimension drawings Size 3 52315BXX Figure 17: Dimension drawing for MDX61B size 3, dimensions in mm System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...
  • Page 65 Technical Data and Dimension Drawings MOVIDRIVE® MDX61B dimension drawings Size 4 52277BXX Figure 18: Dimension drawing for MDX61B size 4, dimensions in mm System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...
  • Page 66 Technical Data and Dimension Drawings MOVIDRIVE® MDX61B dimension drawings Size 5 52278BXX Figure 19: Dimension drawing for MDX61B size 5, dimensions in mm System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...
  • Page 67 Technical Data and Dimension Drawings MOVIDRIVE® MDX61B dimension drawings Size 6 58389BXX Figure 20: Dimension drawing for MDX61B size 6, dimensions in mm System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...

  • Page 68: Movidrive® Mdr60A Regenerative Power Supply Unit

    The prerequisite is a powerful supply system. For more detailed in- ® formation, refer to the "MOVIDRIVE MDR60A Regenerative Power Supply Unit" system manual. This manual can be ordered from SEW-EURODRIVE. ® ® MOVIDRIVE MDR60A supplies the DC link circuit of the connected MOVIDRIVE drive inverter with electrical power from the supply system in motor operation and returns regenerative power to the supply system in regenerative operation.
  • Page 69 Technical Data and Dimension Drawings MOVIDRIVE® MDR60A regenerative power supply unit Features of a • Energy balance: Regenerative power is fed back into the supply system instead of regenerative being converted into waste heat. power supply unit • Less installation work for several inverter (network and braking resistor connections). compared to an However, a braking resistor is required to bring the drive to a controlled stop even inverter with...
  • Page 70 Technical Data and Dimension Drawings MOVIDRIVE® MDR60A regenerative power supply unit ® Technical data of the MOVIDRIVE MDR60A regenerative power supply unit ® MOVIDRIVE MDR60A 0370-503-00 0750-503-00 1320-503-00 (size 3) (size 4) (size 6) Part number 826 658 1 826 556 9 827 952 7 INPUT 3 ×...
  • Page 71 Technical Data and Dimension Drawings MOVIDRIVE® MDR60A regenerative power supply unit MDR60A dimen- Provide at least 100 mm clearance above and below the unit. There is no need for clear- sion drawings ance at the sides. You can line up the units directly next to one another. With sizes 4 and 6, do not install any components that are sensitive to high temperatures within 300 mm of the top of the unit, for example contactors or fuses.
  • Page 72 54282BXX Figure 24: Dimension drawing for MDR60A size 6, dimensions in mm DC link SEW-EURODRIVE recommends using the following cable sets for the DC link connection connection. These cable sets offer the appropriate dielectric strength and are also color- coded. Color coding is necessary because cross-polarity and ground faults could cause irreparable damage to the connected equipment.

  • Page 73: Ipos Plus

    Technical Data and Dimension Drawings IPOSplus® plus® IPOS plus® ® Description IPOS positioning and sequence control is integrated into every MOVIDRIVE plus® inverter as standard. IPOS can be used to control functions and positioning tasks either simultaneously or independently of one another. plus®...

  • Page 74: Dbg60B Keypad

    Technical Data and Dimension Drawings DBG60B keypad 2.10 DBG60B keypad ® Description The basic version of MOVIDRIVE does not have a DBG60B keypad and can be upgraded to include the keypad as an option. Keypad Language variants Part number DE/EN/FR/IT/ES/PT/NL DBG60B-01 1820 403 1 (German/English/French/Italian/Spanish/ Portuguese/Dutch)
  • Page 75 Technical Data and Dimension Drawings DBG60B keypad NOTE The DBG60B keypad option and the interface adapter are plugged into the same inverter slot (XT) and therefore cannot be used at the same time. DBG60B dimen- sion drawing 53147BXX Figure 25: Dimension drawing for DBG60B, dimensions in mm System Manual –...
  • Page 76 Technical Data and Dimension Drawings DBG60B keypad Dimension The DBM60B option can be used to mount the keypad close to the inverter (e.g. in the drawing for control cabinet door). The DBM60B option consists of housing in enclosure IP65 and a installation 5 m DKG60B extension cable.

  • Page 77: Dmp11B Mounting Panel

    Technical Data and Dimension Drawings DMP11B mounting panel 2.11 DMP11B mounting panel Part number 818 398 8 Description DMP11B 54588AXX ® ® If a MOVIDRIVE MD_60A size 2 unit is to be replaced by MOVIDRIVE MDX61B size 2S, the MDX61B size 2S can be fitted on the existing mounting plate with the DMP11B fitting panel.

  • Page 78: Hiperface® Encoder Card Type Deh11B

    Technical Data and Dimension Drawings HIPERFACE® encoder card type DEH11B ® 2.12 HIPERFACE encoder card type DEH11B Part number 824 310 7 ® Description The option-capable MOVIDRIVE MDX61B units can be equipped with the HIPER- ® FACE encoder card type DEH11B. The encoder card offers one input for the motor en- coder and one input for an external encoder, also referred to as synchronous encoder.

  • Page 79: Resolver Card Type Der11B

    Technical Data and Dimension Drawings Resolver card type DER11B 2.13 Resolver card type DER11B Part number 824 307 7 ® Description Option-capable MOVIDRIVE MDX61B units can be equipped with resolver card type DER11B. The resolver card offers one input for the resolver as motor encoder and one input for an external encoder, also referred to as synchronous encoder.

  • Page 80: Connector Adapter For Replacing Md_60A - Mdx60B/61B

    Technical Data and Dimension Drawings Connector adapter for replacing MD_60A - MDX60B/61B 2.14 Connector adapter for replacing MD_60A - MDX60B/61B ® The following adapters are available for rapid replacement of a MOVIDRIVE A unit with ® a MOVIDRIVE B unit during system operation. •...
  • Page 81 Technical Data and Dimension Drawings Connector adapter for replacing MD_60A - MDX60B/61B • DAE14B: Encoder adapter X14, part number 817 630 2 ® If a synchronous encoder at X14 is operated on MOVIDRIVE MDV, MDS, MCV or MCS, connection takes place via a 9-pin connector. Since the DEH11B and DER11B ®...

  • Page 82: Interface Adapter Type Dwe11B/12B

    HTL encoders to the optional HIPERFACE encoder card DEH11B. In addition to the A, B and C track, you will also have to connect the negat- ed tracks (A, B, C). SEW-EURODRIVE recommends using this interface adapter for any new system. 58748XX 4 x 2 x 0.25 mm...

  • Page 83: Interface Adapter Type Uws11A

    Technical Data and Dimension Drawings Interface adapter type UWS11A 2.16 Interface adapter type UWS11A Part number 822,689 X Description The UWS11A option converts RS232 signals, for example from the PC, into RS485 signals. These RS485 signals can then be routed to the RS485 interface of the ®...

  • Page 84: Interface Adapter Type Uws21B

    Technical Data and Dimension Drawings Interface adapter type UWS21B 2.17 Interface adapter type UWS21B Part number 1820 456 2 Description The UWS21B option converts RS232 signals, for example from the PC, into RS485 ® signals. These RS485 signals can then be routed to the XT slot of MOVIDRIVE RS232 interface The connection between UWS21B and PC is made using a commercially available serial interface cable (shielded!).

  • Page 85: Interface Adapter Type Usb11A

    Technical Data and Dimension Drawings Interface adapter type USB11A 2.18 Interface adapter type USB11A Part number 824 831 1 Description Option USB11A enables a PC or laptop with a USB interface to be connected to the XT ® slot of MOVIDRIVE B.

  • Page 86: Dc 5 V Encoder Supply Type Dwi11A

    NOTE Note that if a short circuit occurs in the sensor cable, the connected encoder may be exposed to a voltage higher than permitted. Recommendation Use prefabricated cables from SEW for the encoder connection. Dimension drawing 22.5 01315CXX Figure 30: DWI11A dimension drawing, dimensions in mm The DWI11A option is mounted on a support rail (EN 50022-35 ×...

  • Page 87: Input/Output Card Type Dio11B

    Technical Data and Dimension Drawings Input/output card type DIO11B 2.20 Input/output card type DIO11B Part number 824 308 5 ® Description The number of inputs/outputs of the basic MOVIDRIVE B unit can be expanded with the DIO11B option. The DIO11B option is plugged into the fieldbus slot. If the fieldbus slot is not available, you can plug the DIO11B option into the expansion slot.

  • Page 88: Profibus Fieldbus Interface Type Dfp21B

    B can be equipped with a 12 Mbaud fieldbus interface for the PROFIBUS- DP serial bus system. For detailed information, refer to the PROFIBUS documentation package, which can be ordered from SEW-EURODRIVE. The documentation package ® contains the GSD files (device database files) and type files for MOVIDRIVE B to help with project planning and to facilitate startup.

  • Page 89: Interbus Fieldbus Interface Type Dfi11B

    SEW-EURODRIVE. INTERBUS is defined in EN 50254 / DIN 19258 and, as far as its function is concerned, it consists of a process data channel and a parameter data channel. Intelligent actuators ® such as the MOVIDRIVE B drive inverter can be controlled and configured in a user- friendly way.

  • Page 90: Interbus-Lwl Fieldbus Interface Type Dfi21B

    INTERBUS sensor/actuator bus system / INTERBUS with fiber optic cables (INTERBUS-LWL). For detailed information, refer to the INTERBUS documenta- tion package, which can be ordered from SEW-EURODRIVE. INTERBUS is defined in EN 50254 / DIN 19258 and, as far as its function is concerned, it consists of a process data channel and a parameter data channel.

  • Page 91: Option Feldbus-Schnittstelle Modbus/Tcp Typ Dfe11B

    Technical Data and Dimension Drawings Option Feldbus-Schnittstelle Modbus/TCP Typ DFE11B 2.24 Option Feldbus-Schnittstelle Modbus/TCP Typ DFE11B Part number 1820 036 2 ® Description The MOVIDRIVE MDX61B drive inverter enables you to use the DFE11B option to connect to higher-level automation, project planning and visualization systems via Ethernet thanks to its powerful, universal fieldbus interface.

  • Page 92: Profinet Io Rt Fieldbus Interface Type Dfe12B

    10 process data Connection technology RJ45 (modular jack 8-8) Auto-negation GSD file GSDML-V1.0-SEW-DFE12B-xxxxxxxx.xml (xxxxxxxx is a placeholder for year/month/day) SEW manufacturer ID 010A 58482AXX Device ID 0001 Alarms Diagnostic alarm in the event of a unit fault (can be activated)

  • Page 93: Ethernet/Ip Fieldbus Interface Type Dfe13B

    Technical Data and Dimension Drawings EtherNet/IP fieldbus interface type DFE13B 2.26 EtherNet/IP fieldbus interface type DFE13B Part number 1820 565 8 ® Description The MOVIDRIVE MDX61B drive inverter enables you to use the DFE13B option to connect to higher-level automation, project planning and visualization systems via Ethernet thanks to its powerful, universal fieldbus interface.

  • Page 94: Devicenet Fieldbus Interface Type Dfd11B

    MDX61B units. The DFD11B option enables communication with the machine control for a maximum of 10 process data. You need an EDS file to be able to integrated the DFD11B in the machine control. You can download this file from the SEW homepage in the Software section.

  • Page 95: Can/Canopen Fieldbus Interface Type Dfc11B

    10 process data. You need an EDS file to be able to integrate the DFC11B in the higher-level CANopen control. You can download this file from the SEW homepage in the Software section. Electronics data DFC11B option ®...

  • Page 96: Absolute Encoder Card Type Dip11B

    Technical Data and Dimension Drawings Absolute encoder card type DIP11B 2.29 Absolute encoder card type DIP11B Part number 824 969 5 ® Description Option DIP11B extends the MOVIDRIVE B system to include an SSI interface for plus® absolute encoders. This option allows the following possibilities for IPOS positioning: •...

  • Page 97: Synchronous Operation Board Type Drs11B

    For detailed information, refer to the "Synchronous Operation Board Type DRS11B" manual, which can be ordered from SEW-EURODRIVE. The basis for synchronous operation is the continuous comparison of the rotor angle positions of the master and the slave motors.

  • Page 98: Movi-Plc® Basic Controller Dhp11B

    System bus • 2 system buses (CAN) to control 12 inverters and CANopen I/O modules ® • CAN Layer 2 (SCOM cyclic, acyclic) or via the SEW MOVILINK protocol • Baud rate: 125 kBaud ... 1 MBaud • External bus terminator •...

  • Page 99: Option Ost11B

    Technical Data and Dimension Drawings Option OST11B 2.32 Option OST11B Part number 1820 544 5 ® Description Option OST11B provides an additional RS485 interface (COM2) for MOVI-PLC basic DHP11B.. in terminal design or as an engineering interface. Only use option OST11B in ®...

  • Page 100: Braking Resistors Type Bw

    • Protection against contact (IP54) resistors • Internal thermal overload protection (non-replaceable fuse) • Touch guard and mounting rail attachment available from SEW as accessories Wire and grid • Perforated sheet cover (IP20) open to mounting surface resistors • The short-term load capacity of the wire and grid resistors is higher than in the flat- ®...
  • Page 101 Technical Data and Dimension Drawings Braking resistors type BW... / BW...-T / BW...-P Assignment to AC 400/500 V units (...-5_3) BW090- BW100- BW072- BW072- Braking resistor type BW... BW100-006 BW168 BW268 P52B Part number 824 563 0 826 269 1 821 701 7 826 058 3 826 060 5 820 604 X...
  • Page 102 Technical Data and Dimension Drawings Braking resistors type BW... / BW...-T / BW...-P Braking resistor type BW... BW147 BW247 BW347 BW039-012 Part number 820 713 5 820 714 3 820 798 4 821 689 4 Braking resistor type BW...-T BW147-T BW247-T BW347-T BW039-012-T...
  • Page 103 Technical Data and Dimension Drawings Braking resistors type BW... / BW...-T / BW...-P Braking resistor type BW...- BW012-025 Part number 821 680 0 Braking resistor type BW..-T/-P BW012-025-P BW012-050T BW012-100-T BW106-T BW206-T Part number 1820 414 7 1820 140 7 1820 141 5 1820 083 4 1820 412 0...
  • Page 104 Technical Data and Dimension Drawings Braking resistors type BW... / BW...-T / BW...-P Assignment to AC 230 V units (...-2_3) Braking resistor type BW... BW039- BW039- BW039- BW027- BW027- Part number 821 687 8 821 688 6 821 689 4 822 422 6 822 423 4 Braking resistor type BW...T BW039-...
  • Page 105 Technical Data and Dimension Drawings Braking resistors type BW... / BW...-T / BW...-P Dimension drawings for braking resistors BW... / BW...-T / BW...-P BW... : • 1 = Flat design The connecting lead is 500 mm long. The scope of delivery includes four M4 stud bolts each of type 1 and 2.
  • Page 106 BS-003 17.5 0.35 BS-003 17.5 Mounting rail A mounting rail attachment is available from SEW-EURODRIVE as an accessory, part installation number 822 194 4, for mounting the touch guard on a mounting rail. System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...
  • Page 107 Technical Data and Dimension Drawings Braking resistors type BW... / BW...-T / BW...-P DKB11A heat sink for brake resistors in flatpack design Part number 814 345 5 Description The DKB11A heat sink provides a space-saving means of mounting braking resistors in ®...

  • Page 108: Line Choke Type Nd

    Technical Data and Dimension Drawings Line choke type ND.. 2.34 Line choke type ND.. • To increase overvoltage protection. • To limit the charging current when several inverters are connected together in parallel on the input end with shared mains contactors (rated current of line choke = total of inverter currents).
  • Page 109 Technical Data and Dimension Drawings Line choke type ND.. 58315AXX Figure 34: Dimension drawing for line chokes ND150.. / ND200.. / ND300.. All dimensions in mm: Main dimensions Mounting dimensions Hole dimension Weight Line choke type ND020-013 31-42 5-10 ND030-023 55-75 ND045-013 ND085-013...

  • Page 110: Line Filter Option Type Nf

    Technical Data and Dimension Drawings Line filter option type NF...-... 2.35 Line filter option type NF...-... • To suppress interference emission on the line side of inverters. ® • Do not switch between the NF... line filter and MOVIDRIVE ® •...
  • Page 111 Technical Data and Dimension Drawings Line filter option type NF...-... Dimension drawing for NF... Input Output 55862AEN Figure 35: Dimension drawing for NF line filter Any mounting position All dimensions in mm: Hole Main dimensions Mounting dimensions Weight Line filter dimension type connection...

  • Page 112: Output Chokes Option Type Hd

    Technical Data and Dimension Drawings Output chokes option type HD... 2.36 Output chokes option type HD... • For suppression of interference from the unshielded motor cable. For HD001 to HD003 we recommend routing the motor cable through the output choke with 5 loops.
  • Page 113 Technical Data and Dimension Drawings Output chokes option type HD... ® MOVIDRIVE HD004 58424AXX All dimensions in mm: Hole dimen- Inside ∅ Main dimensions Mounting dimensions Dimensions Output choke sion type HD001 HD002 HD003 HD004 12.5 System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...

  • Page 114: Output Filter Option Type Hf

    In group drives (several motor leads in parallel); the discharge currents in the motor cables are suppressed. • To protect the motor winding insulation of non-SEW motors which are not suitable for inverters. • For protection against overvoltage peaks in long motor cables (> 100 m).
  • Page 115 0220/0300 ® 1) UL/cUL approval in combination with MOVIDRIVE drive inverters. SEW-EURODRIVE will provide a certificate on request. 2) A reduction of 6 % I per 10 Hz applies above f = 60 Hz for the rated through current I 3) Only applies for operation without V connection.
  • Page 116 Technical Data and Dimension Drawings Output filter option type HF... Dimension drawings for output filter HF...-503, all dimensions in mm HF008/015/022/030-503 HF040/055/075-503 MOVIDRIVE ® MOVIDRIVE ® MOVIDRIVE ® 58418AXX Figure 36: Dimension drawings for output filters HF008...075-503 Only the mounting position shown in the dimension drawing is permitted. Dimen- Ventilation Main dimensions...
  • Page 117 Technical Data and Dimension Drawings Output filter option type HF... Dimension drawing for HF...-403 output filter, dimensions in mm 58996AXX Figure 38: Dimension drawing for HF...-403 output filter Mounting dimensions Hole Main dimensions dimen Ventilation clearances Standard mounting Horizontal mount- Type sion position...

  • Page 118: Prefabricated Cables

    1. Cables set for DC link connection MDR → MDX Description SEW-EURODRIVE strongly recommends using the cable sets listed in the table below. These cable sets offer the appropriate dielectric strength and are also color-coded. Color coding is necessary because cross-polarity and ground faults could cause irrepa- rable damage to the connected equipment.
  • Page 119 Technical Data and Dimension Drawings Prefabricated cables 2. Prefabricated cables and extension cables for connecting CM motors to MDX Motor cables The cables are equipped with a connector for motor connection and conductor end sleeves for inverter connection. Number of cores and line cross section Part number Routing type For motor...
  • Page 120 Technical Data and Dimension Drawings Prefabricated cables Number of cores and line cross section Part number Routing type For motor 4×1.5 mm 1 333 118 3 CM..SM51 4×1.5 mm + 3×1.0 mm 1 333 120 5 CM..BR SB51 4×2.5 mm 1 333 119 1 CM..SM52 4×2.5 mm...
  • Page 121 Technical Data and Dimension Drawings Prefabricated cables 4. Prefabricated cables and extension cables for connecting the VR forced cooling fan VR forced cooling fan cable: Number of cores and line cross section Part number Routing type 3×1 mm 198 634 1 Fixed routing 3×1 mm 199 560 X...
  • Page 122 Technical Data and Dimension Drawings Prefabricated cables 5. Prefabricated cables for connecting option DEH11B / DER11B The following overviews show the possible connections for the DEH11B and DER11B options. Meaning of the The connection cables are assigned a part number and a symbol. The symbols have the icons following meaning: Symbol...
  • Page 123 Technical Data and Dimension Drawings Prefabricated cables Connection options for X15 DEH11B DS, CM, CMD, CMP DT(E)/DV(E), CT/CV, DZ/DX AK0H, AS1H, AS3H, AS4H EK0H, ES1H, ES3H, ES4H EV1H, AV1H AS1H, ES1H AS1H, ES1H  Hiperface 199 539 1 199 540 5 X15 DEH11B ...
  • Page 124 Technical Data and Dimension Drawings Prefabricated cables ® • Cable to connect HIPERFACE encoders AK0H, AS1H, AS3H, AS4H, EK0H, ES1H, ES3H, ES4H, EV1H, AV1H with plug connector connection on the motor side to DS, CM, CMD, CMP, DT, DV, DT(E), DV(E), CT, CV, DZ or DX motors. 56135AXX Type Installation...
  • Page 125 Technical Data and Dimension Drawings Prefabricated cables ® • Cable to connect HIPERFACE encoders AS1H, ES1H with terminal box connection on the motor side to DS motors. 56132AXX Type Installation Part number 1332 765 8 56049AXX DEH11B X15 → DS motors with AS1H, ES1H 1332 766 6 56050AXX •...
  • Page 126 Technical Data and Dimension Drawings Prefabricated cables • Cable (option DWE12B, interface adapter HTL→TTL) to connect push-pull HTL en- coders at X15 of option (→ section "Interface adapter DWE11B/12B"). 59109AXX Type Installation Part number DEH11B X15 → Option DWE12B (connection for 188 180 9 push-pull HTL encoders) 56047AXX...
  • Page 127 Technical Data and Dimension Drawings Prefabricated cables • Cable to connect DC 5 V TTL sensors ES1T, ES2T, EV1T, EV2T, EH1T with terminal box connection on the motor side (DT(E), DV(E), eDT, eDV, DR, DZ or DX motors) to DC 5 V encoder power supply type DWI11A. 56132AXX Type Installation...
  • Page 128 Technical Data and Dimension Drawings Prefabricated cables • Y cable to connect the AV1Y absolute encoder with plug connector on the motor side to DT(E), DV(E), CT, CV, DR, DZ and DX motors. The following encoder tracks are evaluated with the Y cable: –...
  • Page 129 Technical Data and Dimension Drawings Prefabricated cables Connection options for X14, DEH11B / DER11B AV1H EV1S, EV1R EV1T  Hiperface DWI11A 199 539 1 X14 DER11B/DEH11B X2 DWI11A → TTL, Sin/Cos → TTL/5V 199 540 5 198 829 8 819 869 1 X14 DER11B/DEH11B ...
  • Page 130 Technical Data and Dimension Drawings Prefabricated cables ® • Extension cable to connect external HIPERFACE encoders AV1H, AS1H, ES1H via plug connector. 56131AXX Type Installation Part number 199 539 1 56051AXX DEH11B / DER11B X14 → AV1H, AS1H, ES1H 199 540 5 56052AXX •...
  • Page 131 Technical Data and Dimension Drawings Prefabricated cables • Cable to connect an external DC 5 V TTL sensor to the DC 5 V encoder power supply type DWI11A via encoder terminal strip. 56132AXX Type Installation Part number 198 829 8 56049AXX DC 5 V TTL sensor →...
  • Page 132 Technical Data and Dimension Drawings Prefabricated cables Connection options for X15 DER11B X15 DER11B → RH1M/L X15 DER11B → RH1M/L X15 DER11B 1332 817 4 → RH1M/L 199 589 8 X62 DIP11B → SSI DER11B 199 487 5 1332 844 1 199 590 1 198 929 4 DIP11B...
  • Page 133 Technical Data and Dimension Drawings Prefabricated cables • Cable to connect resolvers RH1M / RH1L with plug connector connection on the mo- tor side to DS, CM, CMD or CMP motors. 56138AXX Type Installation Part number 199 487 5 56047AXX DER11B X15 →...
  • Page 134 Technical Data and Dimension Drawings Prefabricated cables • Cable to connect resolvers RH1M / RH1L with terminal box connection on the motor side to CM and DS motors. 56142AXX Type Installation Part number 199 589 8 56049AXX DER11B X15 → CM motors with RH1M/RH1L 199 590 1 56050AXX 1332 817 4...

  • Page 135: Parameters

    • Using the fieldbus interfaces. plus® • Using IPOS ® You can download the latest version of the MOVITOOLS program from the SEW homepage www.sew-eurodrive.de . Menu structure DBG60B 1st Menu level 2nd Menu level 3rd Menu level Main menu...

  • Page 136: Overview Of Parameters

    P6.. Parameters P60. Overview of parameters P600 Overview of parameters The following table lists all parameters together with their setting range and the factory settings (underlined): Display values Process values Speed User display Frequency Actual position Output current Active current 006 / 007 Motor utilization 1 / 2 DC link voltage...
  • Page 137 P6.. Parameters P60. Overview of parameters P600 Option / firmware expansion slot Firmware basic unit Technology function Unit type Fault memory 080 ... Fault t-0 ... t-4 Bus diagnostics PD configuration Fieldbus type Fieldbus baud rate Fieldbus address 094 ... PO1 ...
  • Page 138 P6.. Parameters P60. Overview of parameters P600 16x / 17x Fixed setpoints 1 / 2 160 / 170 Internal setpoint n11 / n21 –6000 ... 150 ... 6000 1/min (% I 161 / 171 Internal setpoint n12 / n22 –6000 ... 750 ... 6000 1/min (% I 162 / 172 Internal setpoint n13 / n23 –6000 ...
  • Page 139 P6.. Parameters P60. Overview of parameters P600 Scaling setpoint –32.767 ... 1 ... 32.767 Actual value source Analog 1 / Analog 2 / IPOS variable IPOS actual value address 0 ... 1023 Actual scaling factor –32.767 ... 1 ... 32.767 Actual offset value –32767 ...
  • Page 140 P6.. Parameters P60. Overview of parameters P600 Speed setpoint/actual value comparison Hysteresis 0 ... 100 ... 300 1/min Deceleration time 0 ... 1 ... 9 s n ≠ n Signal = "1" if: / n = n setpt setpt Current reference signal Current reference value 0 ...
  • Page 141 P6.. Parameters P60. Overview of parameters P600 Terminal assignment Binary inputs basic unit Binary input DIØ1 CW/STOP Binary input DIØ2 CCW/STOP Binary input DIØ3 ENABLE/STOP Binary input DIØ4 n11/n21 Binary input DIØ5 n12/n22 Binary input DIØ6 NO FUNCTION Binary input DIØ7 NO FUNCTION Binary inputs option 610 ...
  • Page 142 P6.. Parameters P60. Overview of parameters P600 Energy-saving function Energy-saving function ON / OFF Ethernet configuration IP address 000.000.000.000 ... 192.168.10.x ... 223.255.255.255 Subnetwork mask 000.000.000.000 ... 255.255.255.000 ... 255.255.255.255 Standard gateway 000.000.000.000 ... 223.255.255.255 Baud rate [MBaud] MAC address EtherNet/IP startup configuration DHCP / Saved IP parameters Unit functions...
  • Page 143 P6.. Parameters P60. Overview of parameters P600 Setpoint description PO2 SPEED Setpoint description PO3 NO FUNCTION Actual value description PI1 STATUS WORD 1 Actual value description PI2 SPEED Actual value description PI3 OUTPUT CURRENT PO data enable ON / OFF 88x / 89x Serial communication SBus 1 / 2 880 / 890...
  • Page 144 P6.. Parameters P60. Overview of parameters P600 IPOS variables edit ON / OFF Motor encoder (X15) / Ext. encoder (X14) / Absolute Source actual position encoder (DIP) Encoder factor numerator 1 ... 32 767 Encoder factor denominator 1 ... 32 767 Encoder scaling ext.

  • Page 145: Explanation Of The Parameters

    P6.. Parameters P60. Explanation of the parameters P600 Explanation of the parameters The parameters are explained below. The parameters are divided into 10 groups. The ® parameter names correspond to their representation in the SHELL PC program. The factory setting is indicated by underline. Symbols The following symbols explain the parameters: These parameters are switch-selectable and available in parameter sets 1 and 2.
  • Page 146 P6.. Parameters P60. Explanation of the parameters P600 P0xx display values This parameter group contains the following information: • process values and states of the basic unit • process values and states of the installed options • Fault memory • Fieldbus parameters P00x process values P000 Speed...
  • Page 147 P6.. Parameters P60. Explanation of the parameters P600 P011 Operational The following operating states are possible (7 segment display): status • 0: 24 V OPERATION (inverter not ready for operation) • 1: CONTROLLER INHIBIT • 2: NO ENABLE • 3: CURRENT AT STANDSTILL •...
  • Page 148 P6.. Parameters P60. Explanation of the parameters P600 P022 External Unit: [%] current limit If P120 AI2 operating mode (optional) = 0 ... 10 V I-limit, then P022 will display the external current limit that is active. P03x Binary inputs basic unit P030 ...
  • Page 149 P6.. Parameters P60. Explanation of the parameters P600 P078 Technology Displays the currently set technology function. function ® The function is set via MOVITOOLS in "Startup – Select technology function". • STANDARD: Setting for operation of drive inverter with the functions described in the system manual (positioning, speed control, etc.).
  • Page 150 P6.. Parameters P60. Explanation of the parameters P600 P08x Fault memory P080 ... P084 Fault There are 5 fault memories (t-0 ... t-4). The faults are stored in a chronological sequence t-0 ... t4 with the most recent fault event being held in fault memory t-0. If there are more than 5 faults, the fault event of longest standing, stored in t-4, is deleted.
  • Page 151 P6.. Parameters P60. Explanation of the parameters P600 P094 ... P096 PO1 Displays the value currently transferred on the process data word in hexadecimal form..PO3 setpoint PO setpoint Description P094 PO1 setpoint P870 Setpoint description PO1 P095 PO2 setpoint P871 Setpoint description PO2 P096 PO3 setpoint P872 Setpoint description PO3...
  • Page 152 P6.. Parameters P60. Explanation of the parameters P600 • FIX SETP+ANALOG1: The setpoint is defined by the total of the selected fixed set- point and the setpoint selection at analog input AI1. The fixed setpoint is processed without sign (= according to its value) and the analog setpoint is processed as a signed setpoint.
  • Page 153 P6.. Parameters P60. Explanation of the parameters P600 P101 Control sig- This parameter is used to set the source of the control signals for the inverter (CON- plus® nal source TROLLER INHIBIT, ENABLE, CW, CCW, ...). Control via IPOS is taken into ac- count regarless of P101.
  • Page 154 P6.. Parameters P60. Explanation of the parameters P600 P111 AI1 Offset Unit: [mV] Setting range: –500 ... 0 ... 500 mV When the setpoint is selected by an external controller, it is possible to compensate for a voltage offset present at analog input AI1 when the setpoint selection is zero. The set- ting of this parameter causes calibration of the coordinate basic origin of Figure 40.
  • Page 155 P6.. Parameters P60. Explanation of the parameters P600 • Expert characteristic: Free choice of reference between setpoint voltage and speed. Using P110 AI1 Scaling (Reference 3000 1/min), P113 AI1 voltage offset and P114 AI1 speed offset you can adapt the characteristics (-> Figure 46). The following structural diagram shows how a speed setpoint is created from an expert character- istics.
  • Page 156 P6.. Parameters P60. Explanation of the parameters P600 P114 AI1 speed Unit: [1/min] offset Setting range: –6000 ... 0 ... 6000 1/min The zero passage of the setpoint characteristic can be moved along the n-axis. Reference point with positive offset Reference point with negative offset -10 V...
  • Page 157 P6.. Parameters P60. Explanation of the parameters P600 Examples for expert characteristics (P112 AI1 Operating mode = expert charact.): Free choice of reference between setpoint voltage and speed for the expert character- istics. For access to all options of the expert characteristics, set the parameter P100 Set- point source = BIPOL./FIX.SETPT.
  • Page 158 P6.. Parameters P60. Explanation of the parameters P600 The expert characteristics displayed in Figure 46 are created as follows: Char- P113 P114 P110 acter- AI1 voltage offset [V] AI1 speed offset [1/min] AI1 scaling (slope) istic 1.39 1500 3000 –1.25 The expert characteristics can also be used with P100 Setpoint source = UNI- POL./FIX.SETPT..
  • Page 159 P6.. Parameters P60. Explanation of the parameters P600 Char- P113 P114 P110 acter- AI1 voltage offset [V] AI1 speed offset [1/min] AI1 scaling (slope) istic 1500 3000 –1.25 Expert characteristic with current setpoints: Voltage signals are required at the AI11/AI12 analog input for the expert characteristic function.
  • Page 160 P6.. Parameters P60. Explanation of the parameters P600 P12x Analog inputs option P120 AI2 operating Analog input AI2 is only available with the optional input/output card (DIO11B). mode (optional) • NO FUNCTION: The setpoint at AI2 is not used; the external current limitation is set to 100 %.
  • Page 161 P6.. Parameters P60. Explanation of the parameters P600 P135 / P145 S pat- Setting range: 0/1/2/3 (0 = off, 1 = weak, 2 = medium, 3 = strong) tern t12 / t22 The 2nd ramp (t12/ t22) of parameter sets 1 and 2 can be rounded with 3 pattern grades to achieve a smoother acceleration of the drive.
  • Page 162 P6.. Parameters P60. Explanation of the parameters P600 This step also entails an increased setting of the respective ramp, if the ramp timeout definitely appears in form of a preset ramp that cannot be traveled. This parameter is an additional monitoring function for speed monitoring. This parame- ter only applies to the downwards ramp.
  • Page 163 P6.. Parameters P60. Explanation of the parameters P600 P16x / P17x Fixed 3 internal setpoints (= fixed setpoints) can be set separately for parameter sets 1 and 2. setpoints 1 / 2 The internal setpoints are active if P100 Setpoint source is set to one of the following functions and an input terminal programmed to n11/n21 or n12/n22 (P6xx Terminal assignment) has a “1“...
  • Page 164 P6.. Parameters P60. Explanation of the parameters P600 P2xx Controller parameters P20x Speed Speed control only in parameter set 1. control ® The speed controller of the MOVIDRIVE is a PI-controller and is active when the following operating modes are set: •...
  • Page 165 P6.. Parameters P60. Explanation of the parameters P600 P205 Load feedfor- Load feedforward CFC (only effective in CFC and SERVO operating modes). ward CFC Setting range: –150 ... 0 ... 150 % This parameter determines the initial value of the torque setpoint upon enable. The parameter must be set if an increased starting torque is required at enable.
  • Page 166 P6.. Parameters P60. Explanation of the parameters P600 Note that position measurement of the master and slave drive can only occur using the motor encoders if there is positive power transmission (without slip). Position mea- surement has to be via an additional encoder (external encoder) in all applications in which power transmission between motor shaft and machine is by friction and thus slip is to be expected.
  • Page 167 P6.. Parameters P60. Explanation of the parameters P600 • Mode 6: Temporary angular offset, new reference point – Free-running is active when a "1" signal is set at X40:1. – The input terminals and setpoints of the slave drive are effective in free-running mode.
  • Page 168 P6.. Parameters P60. Explanation of the parameters P600 P230 Synchro- Setting range: OFF / EQUAL-RANKING / CHAIN nous encoder • OFF: Synchronous operation control with the signals on X15: "Motor encoder". P231 and P232 have no effect. • EQUAL-RANKING: Forwarding of X42 signals: "Master encoder" at X43: "Incremen- tal encoder output."...
  • Page 169 P6.. Parameters P60. Explanation of the parameters P600 P262 Interruption Setting range: No response / Move closer to setpoint This parameter specifies how the PID controller responds to an interruption (controller inhibit). • No response: The PID controller is not affected and continues to operate as usual. •...
  • Page 170 P6.. Parameters P60. Explanation of the parameters P600 P277 Scaling Setting range: –32,767... 1... 32,767 actual value Scaling factor of the filtered actual value. P277 and the IPOS variable H550 are identi- cal. P278 Offset actual Setting range: –32767 ... 0 ... 32767 value This parameter is used to set an integer, permanent offset of the actual value.
  • Page 171 P6.. Parameters P60. Explanation of the parameters P600 P3xx Motor parameters This parameter group is used to adjust the inverter to the motor. The parameters can be set separately for parameter set 1 and 2. This means two different motors can be oper- ated alternately on the same inverter without requiring a new setting.
  • Page 172 P6.. Parameters P60. Explanation of the parameters P600 P304 Torque limit Setting range: 0 ... 150 % (size 0: 200 %) The parameter limits the maximum torque of the motor. The entry acts on the setpoint of the motor torque (k ×...
  • Page 173 P6.. Parameters P60. Explanation of the parameters P600 P322 / P332 IxR Setting range: 0 ... 100 % compensation 1/2 The I×R value of the matching motor is set as the factory setting. In VFC operating mode, this parameter acts on the parameters of the calculated motor model which establish the torque.
  • Page 174 P6.. Parameters P60. Explanation of the parameters P600 The following signal and display functions are available in conjunction with motor pro- tection: Parameter Signal and display function P006 Motor utilization 1 / P007 Display of the motor utilization for parameter set 1 / 2. Motor utilization 2 P832 Response MOTOR OVER- Fault response of inverter when reaching P006 Motor utilization 1 /...
  • Page 175 ® of the MOVIDRIVE B unit and is set to the rated current of the SEW motor with the same power (when option DER11B is installed: factory setting = 0). At 150 % rated motor current, the inverter switches off after 5 minutes with F84.
  • Page 176 P6.. Parameters P60. Explanation of the parameters P600 P36x Startup Startup (only available in the DBG60B keypad). P360 Startup Setting range: YES / NO • YES: Begins the startup function with the DBG60B keypad. NOTE ® With P360, MOVIDRIVE B can only be started up in VFC operating modes. Startup in CFC and SERVO operating modes requires MOVITOOLS/SHELL.
  • Page 177 P6.. Parameters P60. Explanation of the parameters P600 P41x Speed win- Signals whether the speed is within or outside the set window range. dow signal n [1/min ] P411 P410 Window P412 P413: Signal = "1" at n <> n Window P413: Signal = "1"...
  • Page 178 P6.. Parameters P60. Explanation of the parameters P600 P43x Current refer- Signal if the output current is greater than or less than the reference value. ence signal I [% off I ] P431 P430 P432 P433: Signal = "1" at | I | > I P433: Signal = "1"...
  • Page 179 P6.. Parameters P60. Explanation of the parameters P600 Activate the speed monitoring for hoists and set the delay time to a rather small value. Speed monitoring is not that important for safety since an incorrect movement of the hoist does not necessarily mean operation in the current limitation. P501 / P503 Delay Setting range: 0 ...
  • Page 180 P6.. Parameters P60. Explanation of the parameters P600 P512 Lag error Setting range: 100 ... 4000 ... 99 999 999 inc limit Fault message F42 “Lag error” is issued if the angular misalignment exceeds the value set here. This is regardless of whether the slave drive is operating in free-running or syn- chronous operation mode.
  • Page 181 Selection of the sensor used for motor protection in parameter set 2. NOTE If you select the setting "KTY" (for SEW synchronous motors only), you have to repeat startup, else fault F84 will be triggered. System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...
  • Page 182 P6.. Parameters P60. Explanation of the parameters P600 P54x Gear unit / motor monitoring functions These parameters are used to set the response to be triggered in the event of a motor or gear unit problem. The binary inputs have to be set accordingly for this purpose. The fault responses will also be triggered in the CONTROLLER INHIBIT inverter status.
  • Page 183 P6.. Parameters P60. Explanation of the parameters P600 P545 Oil aging / Default setting: Display fault ready signal Once the oil aging sensor signals ready, the inverter will respond with the set response. P549 Response Default setting: Display fault brake wear Once the brake wear sensor signals a fault, the inverter will respond with the set response.
  • Page 184 P6.. Parameters P60. Explanation of the parameters P600 P6xx Terminal assignment P60x Binary inputs Binary input DIØØ with fixed assignment "/CONTROL. INHIBIT." basic unit P600 ... P606 The binary inputs of the basic unit can be set to the same functions as the binary outputs Binary inputs DIØ1 option (P61x).
  • Page 185 P6.. Parameters P60. Explanation of the parameters P600 Effective in In effect at Inverter status factory Function See also set to "1" signal Inhib- "0" signal released ited Vibration/fault Vibration sensor signals fault Vibration sensor does not sig- nal fault Oil aging/warning Oil aging sensor signals Oil aging sensor does not sig-...
  • Page 186 P6.. Parameters P60. Explanation of the parameters P600 P63x Binary outputs option P630 ... P637 The following functions can be assigned to the binary outputs: Binary output DO1Ø ... DO17 Binary output has factory set Function See also "0" signal "1"...
  • Page 187 P6.. Parameters P60. Explanation of the parameters P600 P64x Analog outputs optional P640 / P643 Ana- Depending on P642 Operating mode AO1 / P645 Operating mode AO2 the signal range log output AO1 / is –10 ... 0 ... 10 V (AOV1 / AOV2) or 0 (4) ... 20 mA (AOC1 / AOC2). The following functions can be assigned to the analog outputs: Scaling (at P641/P644 = 1) Factory...
  • Page 188 P6.. Parameters P60. Explanation of the parameters P600 P641 / P644 Scal- Setting range: –10 ... 0 ... 1 ... 10 ing AO1 / AO2 The incline of the characteristic for the analog outputs is defined. The value for unit utilization, current and relative torque is 200% for each in BG0.
  • Page 189 P6.. Parameters P60. Explanation of the parameters P600 20 mA Output value 10 mA 4 mA -3000 rpm RAMP INPUT, SPEED +3000 rpm Reference -100 Hz +100 Hz value ACTUAL FREQUENCY -150% +150% UNIT UTILIZATION, CURRENT, RELATIVE TORQUE -10 000 Dig. +10 000 Dig.
  • Page 190 P6.. Parameters P60. Explanation of the parameters P600 P7xx Control functions All settings with regard to the fundamental control properties of the inverter are defined within parameter group 7xx. These are all functions that the inverter automatically performs when activated and that influence its behavior in certain operating modes. NOTE ®...
  • Page 191 P6.. Parameters P60. Explanation of the parameters P600 • It is possible to perform a rapid motor start when standstill current is activated be- cause the motor is kept in an excited state. This means the motor can be started with- out having to wait for the pre-magnetizing time.
  • Page 192 P6.. Parameters P60. Explanation of the parameters P600 P720 / P723 Set- Setting range: ON / OFF point stop function P721 / P724 Stop Setting range: 0 ... 30 ... 500 1/min setpoint 1 / 2 In the VFC&Hoist operating mode, the minimum stop setpoint is internally limited to 16 1/min.
  • Page 193 P6.. Parameters P60. Explanation of the parameters P600 P731/P734 Brake Setting range: 0 ... 2 s release time 1/2 The brake release time of the matching motor is set as the factory setting. This parameter determines how long the motor will remain at a standstill after expiration of the premagnetizing time and how much time the brake has to release.
  • Page 194 P6.. Parameters P60. Explanation of the parameters P600 P75x Master-slave The master-slave function allows for implementing automatical functions such as speed function synchronization, shared load and torque control (slave). The RS485 interface (ST11 / ST12) or the system bus interface (SC11 / SC12) can be used as the communication link.
  • Page 195 P6.. Parameters P60. Explanation of the parameters P600 Connection check • System bus (SBus): In case of a communication link via SBus, P883 SBus timeout delay is effective. If P883 SBus timeout delay is set to '0,' there is no monitoring of data transmission via the SBus.
  • Page 196 P6.. Parameters P60. Explanation of the parameters P600 Synchronous Speed synchronization (SPEED (RS485) / SPEED (SBus) / SPEED (485+SBus)): speed running The speed of the inverter that is set up as the slave follows the speed of the master in- verter.
  • Page 197 P6.. Parameters P60. Explanation of the parameters P600 Torque control Torque control of the slave (TORQUE (RS485) / TORQUE (SBus) / TORQUE (485+SBus)): The slave inverter receives the torque setpoint of the master directly (the correcting vari- able of the speed controller). This also enables high quality load distribution to be achieved, for example.
  • Page 198 P6.. Parameters P60. Explanation of the parameters P600 P77x Energy-sav- Energy can be saved when operating pumps, fans, conveyor belts, etc. In this proce- ing function dure, the magnetization of the asyncrhonous motor is controlled depending on the load by adapting the voltage-frequency ratio; the motor is undermagnetized. P770 Energy ON / OFF saving function...
  • Page 199 P6.. Parameters P60. Explanation of the parameters P600 P8xx Unit functions P80x Setup P800 User menu User menu only for DBG60B keypad. Setting range: ON / OFF P800 enables the DBG60B keypad to be switch between the individual user menu and the detailed parameter menu.
  • Page 200 P6.. Parameters P60. Explanation of the parameters P600 NOTE The "Default standard" setting overwrites almost all parameter values; the setting "delivery status" overwrites all parameter values. Save the set parameter values with SHELL or the DBG60B keypad before you start resetting the parameters. After reset- ting, it is necessary to adapt the altered parameter values and terminal assignments to meet the requirements.
  • Page 201 P6.. Parameters P60. Explanation of the parameters P600 P812 RS485 Setting range: 0 ... 650 s Timeout interval P811 sets the monitoring time for data transmission via the serial interface. ® MOVIDRIVE B performs the fault response set in P833 Response RS485 TIMEOUT if there is no cyclical process data exchange via the serial interface for the period set in parameter 812 .
  • Page 202 P6.. Parameters P60. Explanation of the parameters P600 P83x Fault The following responses can be programmed: responses Response Description No fault is displayed and no fault response is undertaken. The fault which is signaled is com- RESPONSE pletely ignored. The fault is displayed (in 7-segment display and SHELL), the fault output is set (if pro- DISPLAY grammed).
  • Page 203 P6.. Parameters P60. Explanation of the parameters P600 plus® P834 LAG ERROR Response lag error with DRS11B and IPOS only. response Default setting: EMERG. STOP/FAULT P834 is used to program the fault response that is triggered by lag error monitoring of plus®...
  • Page 204 P6.. Parameters P60. Explanation of the parameters P600 P842 Restart time Setting range: 1 ... 3 ... 30 s P842 is used to set the waiting time between occurrance of the fault and auto reset. P85x Scaling Scaling of the actual speed value with SHELL only. actual speed value Scaling actual speed value sets a user-specific display parameter P001 User display .
  • Page 205 P6.. Parameters P60. Explanation of the parameters P600 P87x Process data description P870 / P871 / P870/P871/P872 define the content of the process output data words PO1/PO2/PO3. ® P872 Setpoint This is necessary so MOVIDRIVE B can allocate the appropriate actual values. description PO1 / Setpoint description Factory setting...
  • Page 206 P6.. Parameters P60. Explanation of the parameters P600 The following PI assignments are available: Assignment Description NO FUNCTION The content of the process input data word is 0000 SPEED Current actual speed value of the drive in 1/min. OUTPUT CURRENT Instantaneous output current of the system in % of I Current active current of the system in % of I ACTIVE CURRENT...
  • Page 207 For cyclical setting of the position setpoint, you will also have to set P916 Ramp type to BUS RAMP. ON: the internal time dial for position control will have to be set to exactly 1 ms. OFF: the internal time dial for position control is set to the standard SEW time base (ca. 1 ms). ®...
  • Page 208 P6.. Parameters P60. Explanation of the parameters P600 P9xx IPOS parameters plus® plus® The IPOS parameters are described in detail in the IPOS manual. DANGER! Risk of crushing if the motor starts up unintentionally. Severe or fatal injuries. • Ensure that the motor cannot start unintentionally. plus®...
  • Page 209 P6.. Parameters P60. Explanation of the parameters P600 P902 Reference Setting range: 0 ... 50 ... 6000 1/min speed 2 Reference speed 2 determines the travel speed for the second part of the reference trav- el. Speed change always takes place via stop ramp t13. The search directions during reference travel are determined by the respective reference travel type.
  • Page 210 P6.. Parameters P60. Explanation of the parameters P600 • Type 6: Reference cam flush with CW limit switch – First search direction is CW. – Reference position = First zero pulse or falling edge to the left of the reference –...
  • Page 211 P6.. Parameters P60. Explanation of the parameters P600 plus® P91x IPOS travel parameters P910 Gain X con- Setting range: 0,1 ... 0,5 ... 32 troller plus® Setting value for the P controller of the position control loop in IPOS . In basic set- ting, the value of P210 P gain hold controller dialog.
  • Page 212 P6.. Parameters P60. Explanation of the parameters P600 P916 Ramp type This parameter specifies the type of positioning ramp. This influences the speed or ac- celeration characteristics during positioning. Ramp type Positioning characteristics LINEAR Optimal in terms of time but block shaped acceleration profile. SQUARED Softer acceleration and higher torque demand than LINEAR.
  • Page 213 P6.. Parameters P60. Explanation of the parameters P600 Ramp type Positioning characteristics POSITION INTERPOLATION The position specifications sent cyclically by the external controller are 16 BIT interpolated. Position resolution: 1 revolution corresponds to 65536 increments (16 bit). • Position specification using process data: –...
  • Page 214 P6.. Parameters P60. Explanation of the parameters P600 P92x IPOS monitoring P920 / P921 SW Setting range: –(2 –1) ... 0 ... 2 –1 limit switch CW / Software limit switches are used to limit the range during which travel commands are accepted.
  • Page 215 P6.. Parameters P60. Explanation of the parameters P600 P931 IPOS CTRL Setting range: STOP / START / HOLD word Task 1 IPOS CTRL word Task 1 in the DBG60B keypad only, not in SHELL. plus® STOP: Task 1 of the IPOS program is stopped.
  • Page 216 P6.. Parameters P60. Explanation of the parameters P600 plus® P94x IPOS encoder P940 IPOS Setting range: ON / OFF variables edit plus® IPOS variables edit with DBG60B keypad only, not in SHELL. plus® The IPOS variables can be altered when P940 = "ON". P941 Source Setting range: Motor encoder (X15) / Ext.
  • Page 217 The number of pulses detected at X14 is multiplied by P944 and then mapped to H510. The external encoder must always provide fewer pulses than the motor encoder. If this is not possible, please contact SEW-EURODRIVE. P945 Encoder type Setting range: TTL / SIN/COS / HIPERFACE (X14) Enter the used encoder type here.
  • Page 218 P6.. Parameters P60. Explanation of the parameters P600 ® P95x DIP The DIP parameters are described in detail in the "MOVIDRIVE MDX61B Absolute ® Encoder Card DIP11B" manual. The DIP11B option cannot be used with MOVIDRIVE MDX61B size 0. P950 Encoder type The absolute encoder connected to the DIP11B option (X62) is selected.
  • Page 219 P6.. Parameters P60. Explanation of the parameters P600 P955 Encoder Setting range: x1 / x2 / x4 / x8 / x16 / x32 / x64 scaling Before setting P955, make sure that P942 and P943 are set to "1". The significance of the travel resolution of the motor encoder and absolute encoder is adapted.
  • Page 220 The inverters must not be synchronized by several interfaces at the same time. SEW-EURODRIVE recommends to set P885/895 to an identifier that is not used in the entire CAN network. You need parameters P888 and P916 to implement synchronization with interpolating setpoint processing.

  • Page 221: Operating Modes

    SHELL or in the DBG60B key- pad has been carried out. It is necessary to enter the motor type (SEW motor) or the nameplate data (motor from another manufacturer) as part of the startup function. The...
  • Page 222 TERMINALS P730 Brake function 1 / P733 Brake function 2 P731 Brake release time 1 / P734 Brake release time 2 For SEW motors: Setting in accordance with motor data. For non-SEW motors: Set the correct P732 Brake application time 1 / 735 Brake application time 2...
  • Page 223 P501 Deceleration time 1 / P503 Deceleration time 2 NOTE • A single-phase motor phase failure cannot always be detected reliably. • SEW-EURODRIVE strongly recommends activating speed monitoring (factory set- ting). • Correct performance of the hoist function requires the motor brake to be controlled via the inverter.
  • Page 224 P6.. Parameters P60. Operating modes P600 STOP! No guided stop. The machine may be damaged. With DC braking, guided stops are not possible and certain ramp values cannot be observed. The main purpose of DC braking is to drastically reduce the time the motors need for coasting to a halt.
  • Page 225 P6.. Parameters P60. Operating modes P600 VFC 1 / 2 & Flying The flying start function lets you synchronize the inverter to an already running motor. start In particular used with drives that are not braked actively, which run on for a long time or which are turned by a flowing medium, e.g.
  • Page 226 High-resolution incremental encoder with sine shaped tracks 1 V • HTL encoder with DWE12B option SEW-EURODRIVE recommends the use of encoders with 1024 increments/revolution. Speed control results in the following characteristics: • Increased static control accuracy and higher dynamic response.
  • Page 227 • HTL encoder with DWE12B option SEW-EURODRIVE recommends the use of encoders with 1024 increments/revolution. The startup function of SHELL not only supports motor startup (VFC) but also the additional controller setting of the speed controller. The following parameters relevant...
  • Page 228 Refer to the "MDX61B - Synchronous Operation Board DRS11B" manual for a detailed description of synchronous operation. This manual is available from SEW- EURODRIVE. VFC n-control &...
  • Page 229 P324 Slip compensation 1, P321 Boost 1 and P322 IxR compensation are ineffective. The SHELL startup function requires the motor type to be entered (SEW motor). No startup can be performed with the DBG60B keypad in CFC mode. The following param-...
  • Page 230 P6.. Parameters P60. Operating modes P600 CFC & M-control CFC & M-control in parameter set 1 only. This operating mode enables the asynchronous motor to be controlled directly with torque control. The setpoint is standardized on the torque as follows: 3000 1/min = 150 % output current ×...
  • Page 231 (servomotor). The motor must be equipped with a resolver or a Hiperface encoder. The SHELL startup function requires the motor type to be entered (SEW motor). Startup cannot be performed with the DBG60B keypad in SERVO mode. The following param-...
  • Page 232 Refer to the "MDX61B - Synchronous Operation Board DRS11B" manual for a detailed description of synchronous operation. This manual is available from SEW-EURODRIVE. System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...

  • Page 233: Project Planning

    Project Planning Schematic procedure Project Planning Schematic procedure Drive properties The required drive properties are the main factors determining the selection of the inverter. Refer to the following figure for assistance. System selection Positioning accuracy of the motor Setting range (reference 3000 1/min) Control shaft <...

  • Page 234: Control Characteristics

    ® Characteristic MOVIDRIVE drive inverters achieve excellent control characteristics thanks to their values optimally adapted control algorithms. The following characteristic features apply to operation with four-pole motors and synchronous servomotors from SEW- EURODRIVE. Transient recovery time Rotational accuracy setp Maximum speed deviation ∆...

  • Page 235: Description Of Applications

    Inverter selection The large number of different drive applications can be divided into five categories. The five categories are listed below together with the recommended SEW inverter. The assignment is based on the required setting range and the resulting control process.
  • Page 236 Project Planning Description of applications Project planning The motor load in the dynamic sections determines the peak motor power to be dimen- for trolleys sioned. The thermal load determines the required continuous motor power. The thermal load is determined on the basis of the travel cycle, with the load from acceleration and deceleration as well as the standstill times.
  • Page 237 MOVIDRIVE has encoder monitoring for RS422, TTL, sin/cos and HIPERFACE monitoring encoders. NOTE For speed-controlled hoist drives, SEW-EURODRIVE recommends using RS422, TTL, ® sin/cos encoders or HIPERFACE encoders and activating encoder monitoring. Control The control for the hoist must be designed so that the direction of rotation of the drive can only be changed when it is at a standstill.

  • Page 238: Motor Selection For Asynchronous Ac Motors (Vfc)

    Project Planning Motor selection for asynchronous AC motors (VFC) Motor selection for asynchronous AC motors (VFC) Basic recommen- Observe the following recommendations for selecting the motor: dations • Only use motors with at least thermal class F. • Use TF thermistors or TH winding thermostats. TH should be preferred for group drives on one inverter.
  • Page 239 Project Planning Motor selection for asynchronous AC motors (VFC) The inverter output voltage V is limited by the connected supply voltage. The "rated supply voltage" input value in the startup function limits the effective value of the maxi- mum output voltage. This restriction is used whenever the connected motor has a lower rated voltage than the power supply of the inverter.
  • Page 240 Project Planning Motor selection for asynchronous AC motors (VFC) Dynamic Observe the following notes for dynamic applications in which the inverter power is applications significantly greater than the motor power: greater inverter • The startup function sets the current limit of the inverter (P303/P313) to 150 % of the than P motor rated motor current.
  • Page 241 Project Planning Motor selection for asynchronous AC motors (VFC) Motor selection in connection type delta/star (AC 230/400 V / 50 Hz) Motors for AC 380 V / 60 Hz can also be allocated on the basis of this selection table. ®...
  • Page 242 Project Planning Motor selection for asynchronous AC motors (VFC) Examples for motor selection delta/star AC 230/400 V Trolley drive Constant load with overload (acceleration) and low load during travel: • = 1.3 kW travel • = 13 kW • = 270 1/min, setting range 1:10 •...
  • Page 243 Project Planning Motor selection for asynchronous AC motors (VFC) Motor selection in connection type double-star/star (AC 230/460 V / 60 Hz) ® [kW] for operation on MOVIDRIVE MDX60/61B...-5_3 (AC 400/500 V units) Connection / AC 460 V / AC 230 V Cooling Forced Forced...
  • Page 244 Project Planning Motor selection for asynchronous AC motors (VFC) Motor selection in connection type delta (AC 230 V / 50 Hz) ® [kW] for operation on MOVIDRIVE MDX61B...-2_3 (AC 230 V units) ∆ / AC 230 V Connection Cooling Forced 10 - 50 ≤...
  • Page 245 Project Planning Motor selection for asynchronous AC motors (VFC) Motor selection in connection type double-star (AC 230 V / 60 Hz) ® [kW] for operation on MOVIDRIVE MDX61B...-2_3 (AC 230 V units) Connection / AC 230 V Cooling Forced [Hz] 6 - 90 10 - 60 0 - 60...

  • Page 246: Motor Selection For Asynchronous Servomotors (Cfc)

    CFC operating modes are only possible with 4-pole SEW-motors (CT/CV or DT/DV/D), not with the other SEW motors or non-SEW motors. The neces- ® sary motor data for the CFC operating modes is stored in MOVIDRIVE for 4-pole SEW motors.
  • Page 247 Project Planning Motor selection for asynchronous servomotors (CFC) Magnetization Dynamic drives that have to accelerate without delay are also energized at standstill current without load. The magnetizing current I flows at standstill. The inverter must be able to supply this current constantly in applications in which the output stage is permanently enabled, for example in CFC &...
  • Page 248 Project Planning Motor selection for asynchronous servomotors (CFC) CFC mode with This operating mode permits direct torque control of the asynchronous motor in the basic speed range (n ≤ n torque control ). The setpoint sources of the speed-controlled CFC mode trans (CFC &...
  • Page 249 For this reason, these motors are equipped with reinforced pinion spigots for direct mounting to gear units to enable them to transmit the high torque levels reliably. Either DT/DV/D motors or CT/CV motors can be used in CFC mode. SEW-EURODRIVE recommends using CT/CV motors to achieve optimum benefit from the CFC mode.
  • Page 250 Project Planning Motor selection for asynchronous servomotors (CFC) CT/CV motor table Motor BMot [1/min] [Nm] [Nm/A] CT71D4 1.21 0.69 2.48 CT80N4 1.65 1.30 CT90L4 3.65 3.13 1.89 39.5 CV100M4 4.15 2.25 3.61 CV100L4 3.21 3.29 CV132S4 11.5 10.4 4.83 3.56 1200 CV132M4 15.5...
  • Page 251 Project Planning Motor selection for asynchronous servomotors (CFC) CT/CV motor selection 1. Rated speed n = 1200 1/min: ® Assignment of MOVIDRIVE MDX61B0005-5A3 ... MDX61B0040-503 (sizes 0 and 1): ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0005 0008...
  • Page 252 Project Planning Motor selection for asynchronous servomotors (CFC) 2. Rated speed n = 1700 1/min: ® Assignment of MOVIDRIVE MDX61B0005-5A3 ... MDX61B0110-503 (sizes 0 ... 2): ® MOVIDRIVE MDV60A...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0005 0008 0011 0014...
  • Page 253 Project Planning Motor selection for asynchronous servomotors (CFC) 3. Rated speed n = 2100 1/min: ® Assignment of MOVIDRIVE MDX61B0008-5A3 ... MDX61B0110-503 (sizes 0 ... 2): ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0008 0011 0014 0015...
  • Page 254 Project Planning Motor selection for asynchronous servomotors (CFC) 4. Rated speed n = 3000 1/min: ® Assignment of MOVIDRIVE MDX61B0011-5A3 ... MDX61B0110-503 (sizes 0 ... 2): ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0011 0014 0015 0022...
  • Page 255 Project Planning Motor selection for asynchronous servomotors (CFC) DT/DV/D motor tables Characteristic values for delta/star AC 230/400 V / 50 Hz Delta ∆ (AC 230 V) Mass moment of inertia J Star (AC 400 V) Motor without brake with brake [Nm] [Nm/A] [Nm/A]...
  • Page 256 Project Planning Motor selection for asynchronous servomotors (CFC) Characteristic values for double-star/star AC 230/460 V / 60 Hz (according to MG1, NEMA Design B to DT80K4, NEMA Design C from DT80N4) Mass moment of inertia J Star (AC 460 V) Double-star (AC 230 V) Motor...
  • Page 257 Project Planning Motor selection for asynchronous servomotors (CFC) DT/DV/D motor selection in connection type delta/star (AC 230/400 V / 50 Hz) connection or motors AC 400/690 V / 50 Hz in ∆ connection 1. Motors AC 230/400 V / 50 Hz in ®...
  • Page 258 Project Planning Motor selection for asynchronous servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 ... MDX61B1320-503 (sizes 3 ... 6): ® Motor MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 400 V / 50 Hz 0150 0220 0300 0370 0450...
  • Page 259 Project Planning Motor selection for asynchronous servomotors (CFC) 2. Motor AC 230/400 V / 50 Hz in delta connection: ® Assignment of MOVIDRIVE MDX61B0008-5A3 ... MDX61B0110-503 (sizes 0 ... 2): ® Motor MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) ∆...
  • Page 260 Project Planning Motor selection for asynchronous servomotors (CFC) DT/DV/D motor selection in connection type double-star/star (AC 230/460 V / 60 Hz) 1. Motors AC 230/460 V / 60 Hz in star connection: ® Assignment of MOVIDRIVE MDX61B0005-5A3 ... MDX61A0110-503 (size 0 ... 2): ®...
  • Page 261 Project Planning Motor selection for asynchronous servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 ... MDX61B1320-503 (sizes 3 ... 6): ® Motor MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 460 V / 60 Hz 0150 0220 0300 0370 0450...
  • Page 262 Project Planning Motor selection for asynchronous servomotors (CFC) 2. Motors AC 230/460 V / 60 Hz in double-star connection: ® Assignment of MOVIDRIVE MDX61B0008-5A3 ... MDX61B0110-503 (sizes 0 ... 2): ® Motor MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 V / 60 Hz 0008 0011...
  • Page 263 Project Planning Motor selection for asynchronous servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 ... MDX61B1320-503 (sizes 3 ... 6): ® Motor MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 V / 60 Hz 0150 0220 0300 0370 0450...
  • Page 264 Project Planning Motor selection for asynchronous servomotors (CFC) DT/DV motor selection in connection type delta (AC 230 V / 50 Hz) Motors AC 230/400 V / 50 Hz in delta connection: ® Motor MOVIDRIVE MDX61B...-2_3 (AC 230 V units) in CFC operating modes (P700) ∆...
  • Page 265 Project Planning Motor selection for asynchronous servomotors (CFC) DT/DV motor selection in connection type double-star (AC 230 V / 60 Hz) Motors AC 230/460 V / 60 Hz in double-star connection: ® Motor MOVIDRIVE MDX61B...-2_3 (AC 230 V units) in CFC operating modes (P700) AC 230 V / 60 Hz 0015 0022...

  • Page 266: Motor Selection For Synchronous Servomotors (Servo)

    ® We recommend always using the latest version of MOVITOOLS for startup. The latest ® MOVITOOLS version can be downloaded from our homepage (www.sew- eurodrive.com). Motor The requirements on a servo drive include speed dynamics, stable speed and position- ®...
  • Page 267 The necessary motor data for the SERVO operating modes is stored in MOVIDRIVE dations for the SEW motors. Speed is the correcting variable in the SERVO operating modes with speed control. Torque is the correcting variable in the SERVO operating modes with torque control (SERVO &...
  • Page 268 Project Planning Motor selection for synchronous servomotors (SERVO) Motor table DS/CM Characteristic values at V = AC 230 V / AC 400 V Without forced With forced cooling Mass moment of inertia J cooling fan fan VR Motor without brake with brake 0_VR 0_VR...
  • Page 269 NOTE Additional project planning instructions and information on the DS/CM synchronous servomotors can be found in the "Servo Gearmotors" catalog, which can be ordered from SEW-EURODRIVE. DS/CM motor selection (AC 400 V system voltage) 1. Rated speed n = 2000 1/min: ®...
  • Page 270 Project Planning Motor selection for synchronous servomotors (SERVO) 3. Rated speed n = 4500 1/min: ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in SERVO operating modes (P700) Motor 0005 0008 0011 0014 0015 0022 0030 0040 DS56M [Nm] DS56L [Nm] DS56H [Nm] 10.3...
  • Page 271 Project Planning Motor selection for synchronous servomotors (SERVO) DS/CM motor selection (AC 230 V system voltage) 1. Rated speed n = 2000 1/min: ® MOVIDRIVE MDX61B...-2_3 (AC 230 V units) in SERVO operating modes (P700) Motor 0015 0022 0037 0055 0075 0110 0150...
  • Page 272 Project Planning Motor selection for synchronous servomotors (SERVO) CMD motor table Characteristic values at V = AC 400 V Motor Mass moment of inertia J [1/min] [Nm] CMD93S 1.55 1.16 CMD93M 16.2 2.25 CMD93L 22.9 3.35 1200 CMD138S 13.2 CMD138M 12.1 25.5 12.4...
  • Page 273 Project Planning Motor selection for synchronous servomotors (SERVO) 3. Rated speed n = 3000 1/min: ® MOVIDRIVE MDX61B...-5_3 (AC 400 V units) in SERVO operating modes (P700) Motor 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 CMD70S [Nm] CMD70M M...
  • Page 274 Project Planning Motor selection for synchronous servomotors (SERVO) CMP motor table Characteristic values at V = AC 400 V Without forced cooling fan With forced cooling fan Mass moment of inertia J Motor without brake with brake 0_VR 0_VR –4 [1/min] [Nm] [Nm]...
  • Page 275 Project Planning Motor selection for synchronous servomotors (SERVO) 2. Rated speed n = 4500 1/min: ® MOVIDRIVE MDX61B...-5_3 (AC 400 V units) in SERVO operating modes (P700) Motor 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 CMP40S [Nm] CMP40M...

  • Page 276: Overload Capacity Of The Inverter

    Project Planning Overload capacity of the inverter Overload capacity of the inverter ® MOVIDRIVE drive inverters calculate the load on the inverter output stage permanently (unit utilization). Consequently, they enable the maximum possible power to be produced in each operating status. The heat sink constant T of the inverter is used as the time unit.
  • Page 277 Project Planning Overload capacity of the inverter Example Sample load cycle: • Overload current I = 120 % I out 1 • Low-load current I = 40 % I out 2 = 0.75 × T • Overload time t = 1.5 × T •...
  • Page 278 Project Planning Overload capacity of the inverter MDX60B / 61B size 0: Guaranteed continuous output currents I depending on the output frequency f = 3 x AC 400 V, ϑ ϑ = 25 °C = 3 x AC 400 V = 40 °C 8 kHz 4 kHz...
  • Page 279 Project Planning Overload capacity of the inverter MDX61B sizes 1 - 6: Guaranteed continuous output currents I depending on the output frequency f 4 kHz V = 3 AC 230 V V = 3 AC 230 V 4 kHz V = 3 AC 400 V V = 3 AC 400 V ϑ...
  • Page 280 Project Planning Overload capacity of the inverter Overload This is the overload capacity that corresponds to at least a quarter of the heat sink time capacity in constant (0.25 T). The overload usually lasts a few minutes. The overload capacity can minutes be determined as follows: ≥...
  • Page 281 Project Planning Overload capacity of the inverter MDX60B/61B, Cycle frequency f = 4 kHz: BG0 overload capacity at = 3 x AC 400 V 400 V / 25 °C ϑ = 25 °C out 1 (P860 / P861) = 4 kHz 80 % I 60 % I out 2...
  • Page 282 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: = 3 x AC 400 V ϑ = 25 °C out 1 (P860 / P861) = 16 kHz 60 % I out 2 40 % I 20 % I 0 % I 56700AXX Figure 81: Overload capacity at f...
  • Page 283 Project Planning Overload capacity of the inverter Cycle frequency f = 8 kHz: 80 % I out 1 60 % I out 2 40 % I 20 % I V = 3 x AC 400 V ϑ 25 °C am b (P860 / P861) = 8 kHz 0 % I...
  • Page 284 Project Planning Overload capacity of the inverter MDX60B/61B, Cycle frequency f = 4 kHz: BG0 overload capacity at 400 V / 40 °C = 3 x AC 400 V ϑ out 1 = 40 °C (P860 / P861) = 4 kHz 60 % I out 2 40 % I...
  • Page 285 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: = 3 x AC 400 V ϑ = 40 °C out 1 (P860 / P861) = 16 kHz 60 % I out 2 40 % I 20 % I 0 % I 56703AXX Figure 87: Overload capacity at f...
  • Page 286 Project Planning Overload capacity of the inverter Cycle frequency f = 8 kHz: V = 3 x AC 400 V ϑ 40 °C (P860 / P861) = 8 kHz out 1 60 % I out 2 40 % I 20 % I 0 % I t [T] t [T]...
  • Page 287 Project Planning Overload capacity of the inverter MDX60B/61B, Cycle frequency f = 4 kHz: BG0 overload capacity at = 3 x AC 500 V ϑ 500 V / 25 °C = 25 °C out 1 (P860 / P861) = 4 kHz 80 % I 60 % I out 2...
  • Page 288 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: = 3 x AC 500 V ϑ = 25 °C out 1 (P860 / P861) = 16 kHz 60 % I out 2 40 % I 20 % I 0 % I 56707AXX Figure 93: Overload capacity at f...
  • Page 289 Project Planning Overload capacity of the inverter Cycle frequency f = 8 kHz: 80 % I out 1 60 % I out 2 40 % I 20 % I V = 3 x AC 500 V ϑ 25 °C (P860 / P861) = 8 kHz 0 % I t [T]...
  • Page 290 Project Planning Overload capacity of the inverter MDX60B/61B, Cycle frequency f = 4 kHz: BG0 overload capacity at = 3 x AC 500 V 500 V / 40 °C ϑ = 40 °C out 1 (P860 / P861) = 4 kHz 60 % I out 2 40 % I...
  • Page 291 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: = 3 x AC 500 V ϑ = 40 °C out 1 (P860 / P861) = 16 kHz 60 % I out 2 40 % I 20 % I 0 % I 56710AXX Figure 99: Overload capacity at f...
  • Page 292 Project Planning Overload capacity of the inverter Cycle frequency f = 8 kHz: V = 3 x AC 500 V ϑ 40 °C (P860 / P861) = 8 kHz out 1 60 % I out 2 40 % I 20 % I 0 % I t [T] t [T]...
  • Page 293 Project Planning Overload capacity of the inverter Overload capac- This is the overload capacity that corresponds at the most to a quarter of the heat sink ity in seconds time constant (0.25 T). The overload usually lasts a few seconds. In this time range, the curve is almost linear and the overload capacity can be determined as follows: <...
  • Page 294 Project Planning Overload capacity of the inverter MDX60B/61B, BG0 overload Continuous Overload factor k at low-load current I out 2 capacity at Cycle fre- output current Overload current quency 400 V / 40 °C (at f > 2 Hz) 0,2 × I 0,4 ×...
  • Page 295 Project Planning Overload capacity of the inverter Overload capac- In dynamic applications (CFC and SERVO operating modes) with a short overload time ity for an over- , the inverter can output overload currents up to 150 % I even at PWM frequencies of load time <...
  • Page 296 Project Planning Overload capacity of the inverter → t • Move vertically downwards and then read the minimum low-load time t = 0.13 s All times t to the right of the point of intersection with I are permissible (√); all times out2 to the left are not (!).
  • Page 297 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: ≤ 81 % I The permitted mean inverter output current is I out RMS = 3 x AC 400 V ϑ = 25 °C (P860 / P861) = 16 kHz ≤...
  • Page 298 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: ≤ 69 % I The permitted mean inverter output current is I out RMS = 3 x AC 400 V ϑ = 40 °C (P860 / P861) = 16 kHz ≤...
  • Page 299 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: ≤ 82 % I The permitted mean inverter output current is I out RMS = 3 x AC 500 V ϑ = 25 °C (P860 / P861) = 16 kHz ≤...
  • Page 300 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: ≤ 69 % I The permitted mean inverter output current is I out RMS = 3 x AC 500 V ϑ = 40 °C (P860 / P861) = 16 kHz ≤...

  • Page 301: Selecting The Braking Resistor

    Project Planning Selecting the braking resistor Selecting the braking resistor DANGER! The supply cables to the braking resistor carry a high DC voltage (ca. DC 900 V). Severe or fatal injuries from electric shock. • The braking resistor cables must be suitable for this high DC voltage. •...
  • Page 302 Project Planning Selecting the braking resistor The following table lists the peak braking power levels that are possible for the different resistance values. Peak braking power Resistance value MDX60/61B...-5_3 MDX61B...-2_3 (AC 400/500 V units) (AC 230 V units) 100 Ω 9.4 kW 2.3 kW 72 Ω...
  • Page 303 Project Planning Selecting the braking resistor Braking resistor type BW... BW147 BW247 BW347 BW039-012 Part number 820 713 5 820 714 3 820 798 4 821 689 4 Braking resistor type BW...-T BW147-T BW247-T BW347-T BW039-012-T BW039-026-T BW039-050-T Part number 1 820 134 2 1 820 084 2 1 820 135 0...
  • Page 304 Project Planning Selecting the braking resistor Braking resistor type BW...- BW012-025 Part number 821 680 0 Braking resistor type BW..-T/-P BW012-025-P BW012-050T BW012-100-T BW106-T BW206-T Part number 1 820 414 7 1 820 140 7 1 820 141 5 1 820 083 4 1 820 412 0 Cont.
  • Page 305 Project Planning Selecting the braking resistor Assignment to AC 230 V units (...-2_3) Braking resistor type BW... BW039- BW039- BW039- BW027- BW027- Part number 821 687 8 821 688 6 821 689 4 822 422 6 822 423 4 Braking resistor type BW...T BW039- BW039- BW018-...
  • Page 306 Project Planning Selecting the braking resistor ≤ 120 s), the resulting Overload factor In braking operations within the cycle duration T (standard: T for braking cdf braking power can be determined using the overload factor (→ following diagrams). resistors When determining the load capacity, take account of the peak brake power due to the DC link voltage.
  • Page 307 Project Planning Selecting the braking resistor Overload factor for wire resistors on ceramic core ÜF 100% ED [%] 58875AXX Figure 113: Overload factor depending on the cyclic duration factor for wire resistors Cyclic duration factor 15 % 25 % 40 % 60 % 80 % 100 %...
  • Page 308 Project Planning Selecting the braking resistor Calculation Given: example • Peak braking power 13 kW • Average braking power 6.5 kW • Cyclic duration factor cdf 6 % Required: • Braking resistor BW.. Procedure 1. Determine the overload capacity. First determine the overload factor for a cyclic duration factor cdf of 6 % from the respective diagrams.

  • Page 309: Connecting Ac Brakemotors

    For detailed information about the SEW brake system, refer to the "Gearmotors" catalog, which you can order from SEW-EURODRIVE. SEW brake systems are disc brakes with a DC coil that release electrically and brake using spring force. A brake rectifier provides the brake with DC voltage.

  • Page 310: Permitted Voltage Supply Systems For Movidrive® B

    (TN and TT power systems). Operation on voltage supply systems with a non-grounded star point (for example IT power systems) is also permitted. In such a case, SEW-EURODRIVE recommends using earth-leakage monitors employ- ing pulse-code measurement. Using such devices prevents the earth-leakage monitor mis-tripping due to the ground capacitance of the inverter.

  • Page 311: Supply System Cables And Motor Cables

    UL compliant installation (→ Section "UL compliant installation"). Cable cross sec- If single-core copper cables with PVC insulation routed in cable ducts are used, SEW- tions and fusing EURODRIVE proposes the following line cross sections and fusing for an ambient temperature of 25 °C and rated system currents of 100 % of the rated inverter current:...
  • Page 312 Project Planning Supply system cables and motor cables = 3 × AC 230 V: AC 230 V units metric, V mains MDX61B...-2_3 0015 0022 0037 0055 0075 Size Fuses F11/F12/F13 16 A 25 A 25 A 35 A Mains conductor L1/L2/L3 1.5 mm 4 mm 4 mm...
  • Page 313 Project Planning Supply system cables and motor cables = 3 × AC 460 V: AC 400/500 V units to USA NEC, V mains MDX61B...-5A3 0005 0008 0011 0014 0015 0022 0030 0040 Size Fuses F11/F12/F13 15 A Mains conductor L1/L2/L3 AWG14 AWG14 PE conductor...
  • Page 314 (P860/P861) 8 kHz 12 kHz 16 kHz NOTE SEW-EURODRIVE recommends that you do not use an earth-leakage circuit breaker with long motor cables. The earth-leakage currents caused by cable capacitance may cause mis-tripping. System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...
  • Page 315 Project Planning Supply system cables and motor cables Voltage drop The line cross section of the motor lead should be selected so the voltage drop is as small as possible. An excessively large voltage drop means that the full motor torque is not achieved.

  • Page 316: Group Drive In Vfc Mode

    Project Planning Group drive in VFC mode 4.13 Group drive in VFC mode In VFC & GROUP operating mode, a group of asynchronous motors can be operated on one inverter. In this operating mode, the inverter operates without slip compensation and with a constant V/f ratio.

  • Page 317: Connecting Explosion-Proof Ac Motors

    Project Planning Connecting explosion-proof AC motors 4.14 Connecting explosion-proof AC motors Observe the following instructions when connecting explosion-proof AC motors to ® MOVIDRIVE B drive inverters: • The inverter must be installed outside the potentially explosive area. • Comply with the industry and company specific regulations. •...

  • Page 318: Components For Emc Compliant Installation

    Project Planning Components for EMC compliant installation 4.15 Components for EMC compliant installation ® MOVIDRIVE drive inverters and regenerative power supply units are designed for use as components for installation in machinery and systems. They comply with the EMC product standard EN 61800-3 "Variable-speed electrical drives." Provided the informa- tion relating to EMC compliant installation is observed, the devices satisfy the appropri- ate requirements for CE-marking of the entire machine/system in which they are fitted, on the basis of the EMC Directive 89/336/EEC.
  • Page 319 (2) = 2. Possible solution with shielded motor line (3) = 3. Possible solution with HF... output filter Refer to the publication "Drive Engineering - Practical Implementation, Electromagnetic Compatibility" for more information. The publication can be ordered from SEW- EURODRIVE. System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...

  • Page 320: Output Filter Type Hf

    • Considerable noise (magnetostriction) may occur in the output filter especially if operating with f = 4 kHz. In environments susceptible to noise, SEW- EURODRIVE recommends operation with f = 12 kHz (or 16 kHz) and V DC link connection.
  • Page 321 Project Planning Output filter type HF... connection Operation without V connection: DClink DC link • Only approved for PWM frequency 4 kHz or 8 kHz. HF... ® MOVIDRIVE PE HF...-403 U V W = 4/8 kHz HF...-503 U V W U1 V 1 W1 U2 V 2 W2 L1 L2 L3 PE...
  • Page 322 Project Planning Output filter type HF... The procedure for selecting the PWM frequency and checking the inverter is summarized in the following figure. Selecting the PWM frequency Noise-sensitive and DC link connection environment in which HF is used (no motor!) Motor cable type Shielded Unshielded...

  • Page 323: Electronics Cables And Signal Generation

    Project Planning Electronics cables and signal generation 4.17 Electronics cables and signal generation • The electronics terminals of the basic unit are suitable for the following cross sections: – Single core 0.20...2.5 mm (AWG24...12) – Double core 0.20...1 mm (AWG24...17) Route electronics cables separately from power cables, contactor control cables or braking resistor cables.

  • Page 324: External Dc 24 V Voltage Supply

    An external encoder (synchronous encoder) is not connected to X14. Observe the power ratings of the manufacturer when connecting an external encoder (ca. 4 W with SEW encoder). Power demand The power values of the options are basic values without load on the inputs and outputs.
  • Page 325 Project Planning External DC 24 V voltage supply ® Example 1 MOVIDRIVE MDX61B0022-5A3-4-00 (size 1) with the fieldbus interface option type DFI11B. MOVIDRIVE B supplies the binary inputs DI00 (controller inhibit), DI01 (CW/Stop), DI02 (CCW/Stop), DI03 (Enable/Stop) with voltage. The motor brake is controlled via DB00.

  • Page 326: Parameter Set Switchover

    Project Planning Parameter set switchover 4.19 Parameter set switchover This function serves for operating two motors on one inverter using two different param- eter sets. The parameter set is switched over via binary input or fieldbus. For this purpose, a binary input must be set to “PARAM.

  • Page 327: Priority Of Operating States And Interrelation Between Control Signals

    Project Planning Priority of operating states and interrelation between control signals 4.20 Priority of operating states and interrelation between control signals Priority of the operating states Priority high Controller inhibit Rapid stop Hold control Stop Enable 05306AEN Figure 119: Priority of the operating states Interrelation The following table shows the interrelation between control signals.

  • Page 328: Limit Switches

    Project Planning Limit switches 4.21 Limit switches Limit switch Limit switch processing makes sure that the travel range of a drive is observed. To do processing this, it is possible to program the binary inputs to the functions "/LIM. SWITCH CW" and "/LIM.

  • Page 329: Serial Communication

    MOVIMOT , enables you to set up a serial bus connection between a higher-level master and several SEW inverters. For example, masters may take the form of programmable logic controllers, PCs or even SEW inverters with PLC functions plus®...

  • Page 330: Structure Of The Safety Notes

    MDX60B/61B drive inverters and to achieve the specified product characteristics and performance requirements. SEW-EURODRIVE assumes no liability for injury to persons or damage to equip- ment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.

  • Page 331: Safety Notes

    If you are unclear about any of the informa- tion in this documentation, or if you require further information, please contact SEW-EU- RODRIVE.

  • Page 332: Transportation, Putting Into Storage

    Safety Notes Transportation, putting into storage ® Safety functions The MOVIDRIVE MDX60B/61B drive inverters may not perform safety functions with- out higher-level safety systems. Use higher-level safety systems to ensure protection of equipment and personnel. For safety applications, refer to the information in the following publications: ®...

  • Page 333: Operation

    Safety Notes Operation Operation Systems with integrated drive inverters must be equipped with additional monitoring and protection devices, if necessary, according to the applicable safety guidelines, such as the law governing technical equipment, accident prevention regulations, etc. Changes to the drive inverter using the operating software are permitted. Do not touch live components or power connections immediately after disconnecting the drive inverters from the supply voltage because there may still be some charged capac- itors.

  • Page 334: Unit Design

    Unit Design Unit designation, nameplates and scope of delivery Unit Design Unit designation, nameplates and scope of delivery Example: Unit designation MDX60 B 0011 - 5 A 3 - 4 00 00 = Standard Implementation 0T = Application XX = Special unit Quadrants 4 = 4Q (with brake chopper) Connection type...
  • Page 335 Unit Design Unit designation, nameplates and scope of delivery Example: Name- The braking resistor BW090-P52B is only available for MDX60B/61B size 0. plate of braking resistor for MDX60B/61B.. 54522AXX Figure 122: Nameplate of braking resistor for MDX60B/61B.. Size 0 Example: System For MDX61B..
  • Page 336 Unit Design Unit designation, nameplates and scope of delivery Scope of delivery • Connector housing for all signal terminals (X10 ... X17), connected • Connector housing for the power terminals (X1 ... X4), connected • Pluggable memory card, connected Size 0 •...
  • Page 337 Unit Design Unit designation, nameplates and scope of delivery Optional scope of delivery All sizes • Option DBM60B: Door installation for separate mounting of the DBG60B keypad (e.g. in the control cabinet). Part number 824 853 2. The DBM60B option consists of the housing with enclosure IP65 and a 5 m exten- sion cable (→...
  • Page 338 Unit Design Unit designation, nameplates and scope of delivery Size 2 S • DMP11B mounting panel (→ following figure), not installed. Part number 818 398 8. ® ® If a MOVIDRIVE MD_60A size 2 unit is to be replaced by MOVIDRIVE MDX61B size 2S, the MDX61B size 2S can be fitted on the existing mounting plate with the DMP11B mounting panel.
  • Page 339 Unit Design Unit designation, nameplates and scope of delivery ® Connector adapter The following adapters are available for rapid replacement of a MOVIDRIVE A unit with ® for replacing a MOVIDRIVE B unit. ® MOVIDRIVE • DAT11B: Terminal adapter, part number 824 671 8 with ®...
  • Page 340 Unit Design Unit designation, nameplates and scope of delivery • DAE14B: Encoder adapter X14, part number 817 630 2 ® If a synchronous encoder is operated at X14 on MOVIDRIVE MDV, MDS, MCV or MCS, connection takes place via a 9-pin connector. Since the DEH11B and DER11B ®...
  • Page 341 HTL encoders to the HIPERFACE encoder card DEH11B. In addition to the A, B and C track, you will also have to connect the negated tracks (A, B, C). SEW-EURODRIVE recommends using this interface adapter for any new system. 58748XX [A] 4 x 2 x 0,25 mm / length 1000 mm / max.

  • Page 342: Size

    Unit Design Size 0 Size 0 MDX60/61B-5A3 (AC 400/500 V units): 0005 ... 0014 [15] [14] [13] [12] [11] [16] [10] [17] [20] [18] [19] 59238AXX * View of the underside of the unit [1] Power shield clamp for mains connection and connection for DC link connection [2] X4: Connection for DC link connection –U / +U and PE connection, separable...

  • Page 343: Size

    Unit Design Size 1 Size 1 MDX61B-5A3 (AC 400/500 V units): 0015 ... 0040 MDX61B-2A3 (AC 230 V units): 0015 ... 0037 [18] [17] [16] [15] [14] [13] [12] [11] [10] 59242AXX [1] X1: Power supply connection 1/L1, 2/L2, 3/L3, separable [2] X4: Connection for DC link connection –U , separable [3] Fieldbus slot...
  • Page 344 Unit Design Size 2S Size 2S MDX61B-5A3 (AC 400/500 V units): 0055 / 0075 [18] [17] [16] [15] [14] [13] [12] [11] [10] 54525AXX [1] X1: Power supply connection 1/L1, 2/L2, 3/L3 [2] X4: Connection for DC link connection –U and PE connection [3] Memory card [4] Fieldbus slot...

  • Page 345: Size

    Unit Design Size 2 Size 2 MDX61B-5A3 (AC 400/500 V units): 0110 MDX61B-2A3 (AC 230 V units): 0055 / 0075 [18] [17] [16] [15] [14] [13] [12] [11] [10] 59243AXX [1] X1: Power supply connection 1/L1, 2/L2, 3/L3 [2] X4: Connection for DC link connection –U and PE connection [3] Fieldbus slot [4] Expansion slot...

  • Page 346: Size

    Unit Design Size 3 Size 3 MDX61B-503 (AC 400/500 V units): 0150 ... 0300 MDX61B-203 (AC 230 V units): 0110 / 0150 [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 59979AXX [1] PE connections [2] X1: Power supply connection 1/L1, 2/L2, 3/L3 [3] X4: Connection for DC link connection –U [4] Fieldbus slot [5] Expansion slot...

  • Page 347: Size

    Unit Design Size 4 Size 4 MDX61B-503 (AC 400/500 V units): 0370 / 0450 MDX61B-203 (AC 230 V units): 0220 / 0300 [20] [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 59980AXX [1] PE connection [2] X1: Power supply connection 1/L1, 2/L2, 3/L3 [3] X4: Connection for DC link connection –U and PE connection [4] Fieldbus slot...

  • Page 348: Size

    Unit Design Size 5 Size 5 MDX61B-503 (AC 400/500 V units): 0550 / 0750 [20] [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 59981AXX [1] PE connection [2] X1: Power supply connection 1/L1, 2/L2, 3/L3 [3] X4: Connection for DC link connection –U and PE connection [4] Fieldbus slot [5] Expansion slot...

  • Page 349: Size

    Unit Design Size 6 Size 6 MDX61B-503 (AC 400/500 V units): 0900 ... 1320 [18] [17] [16] [15] [14] [13] [12] [11] [10] 59982AXX [1] X1: Power supply connection 1/L1, 2/L2, 3/L3 and PE connection [2] X4: Connection for DC link connection –U and PE connection [3] Fieldbus slot [4] Expansion slot...

  • Page 350: Installation

    Installation Installation instructions for the basic unit Installation Installation instructions for the basic unit ® Installation notes The MOVIDRIVE units of size 6 (0900 ... 1320) are equipped with a fixed lifting eye [1]. for size 6 Use a crane and lifting eye [1] to install the unit. DANGER! Suspended load.
  • Page 351 Installation Installation instructions for the basic unit Tightening • Only use original connection elements. Note the permitted tightening torques ® torques for MOVIDRIVE power terminals. → – Sizes 0, 1 and 2S 0.6 Nm → – Size 2 1.5 Nm →...
  • Page 352 (→ Wiring diagram for basic unit, power section and brake). breakers • SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers. However, if an earth-leakage circuit breaker is stipulated for direct or indirect protec- tion against contact, observe the following note in accordance with EN 61800-5-1: WARNING! Incorrect earth-leakage circuit breaker installed.
  • Page 353 Protect the braking resistor (except for BW90-P52B) using a bimetallic relay (→ wir- ing diagram for basic unit, power section and brake). Set the trip current according to the technical data of the braking resistor. SEW-EURODRIVE recommends using an overcurrent relay from trip class 10 or 10A in accordance with EN 60947-4-1.
  • Page 354 • When using shielded motor cables, e.g. prefabricated motor cables from SEW-EURODRIVE, you must keep the unshielded conductors between the shield and connection terminal of the inverter as short as possible. • Apply the shield by the shortest possible route and make sure it is grounded over a wide area at both ends.
  • Page 355 400 mm. Unshielded, twisted cables are sufficient. Use also unshielded lines for the supply system lead. • SEW-EURODRIVE recommends taking one of the following EMC measures on the motor side to maintain class A and B limits: – Shielded motor cable –...

  • Page 356: Removing/Installing The Keypad

    Installation Removing/installing the keypad Removing/installing the keypad Removing the Proceed as follows to remove the keypad: keypad STOP 60032AXX Figure 131: Removing the keypad 1. Unplug the connection cable from the XT slot. 2. Carefully push the keypad downwards until it comes off the upper fixture on the front cover.

  • Page 357: Removing/Installing The Front Cover

    Installation Removing/installing the front cover Removing/installing the front cover Removing the Proceed as follows to remove the front cover: front cover 60034AXX Figure 133: Removing the front cover 1. If a keypad is installed, remove it first (→ page 350). 2.
  • Page 358 Installation Removing/installing the front cover Installing the Proceed as follows to install the front cover: front cover BG1 -6 60035AXX Figure 134: Installing the front cover 1. Insert the underside of the front cover into the support. 2. Keep the grooved clip on top of the front cover pressed down. 3.

  • Page 359: Ul-Compliant Installation

    Installation UL-compliant installation UL-compliant installation Note the following points for UL-compliant installation: • Only use copper cables with the following rated thermal values as connection cables: ® – MOVIDRIVE MDX60B/61B0005 ... 0300: Rated thermal value 60 °C / 75 °C ®...
  • Page 360 Installation UL-compliant installation 230 V units ® MOVIDRIVE Max. supply current Max. supply voltage Fuses MDX61B...2_3 0015/0022/0037 AC 5000 A AC 240 V AC 30 A / 250 V 0055/0075 AC 5000 A AC 240 V AC 110 A / 250 V 0110 AC 5000 A AC 240 V...

  • Page 361: Shield Clamps

    Installation Shield clamps Shield clamps ® Shield clamp for A set of shield clamps is supplied as standard for the power section of MOVIDRIVE power section, MDX60B/61B size 0. The shield clamps are not yet installed. size 0 Install the shield clamps for the power section as follows: •...
  • Page 362 Installation Shield clamps ® Shield clamp for A shield clamp is supplied as standard for the power section with MOVIDRIVE power section, MDX61B size 1. Install this shield clamp on the power section together with the unit’s size 1 retaining screws. 60019AXX Figure 136: Securing the shield clamp on the power section (size 1) [1] Power section shield clamp...
  • Page 363 Installation Shield clamps Shield clamp for Install the shield clamp for the control unit as follows: control unit • If installed, remove the keypad and the front cover. • Size 0: Secure the shield clamp for the control unit to the bottom of the unit directly under the electronic terminal strip X14.

  • Page 364: Touch Guard

    Installation Touch guard Touch guard DANGER! Uncovered power connections. Severe or fatal injuries from electric shock. • Install the touch guard according to the regulations. • Never start the unit if the touch guard is not installed. Size 2S If the touch guard (→ following figure) is attached at the connections X4:-U ®...
  • Page 365 Installation Touch guard ® Sizes 4-6 For MOVIDRIVE size 4 (AC 500 V units: MDX61B0370/0450; AC 230 V units: MDX61B0220/0300), size (MDX61B0550/0750) size (MDX61B0900/1100/1320), two touch guards with eight retaining screws are supplied as standard. Install the touch guard on both covers of the power section terminals. 06624AXX ®...

  • Page 366: Wiring Diagrams For Basic Unit

    Installation Wiring diagrams for basic unit Wiring diagrams for basic unit Power section and brake F11/F12/F13 Protective earth (shield) (AC-3) L1 L2 NF... line filter option DC link L1' L2' L3' connection* F14/F15 F14/F15 F14/F15 L1 L2 L3 Power section (AC-3) (AC-3) (AC-3)
  • Page 367 Installation Wiring diagrams for basic unit Brake rectifier in Install the connection cables between the brake rectifier and the brake separately from control cabinet other power cables when installing the brake rectifier in the control cabinet. Joint instal- lation is only permitted with shielded power cables. Braking resistor BW...
  • Page 368 Installation Wiring diagrams for basic unit Electronic terminals Control unit Switchover I signal <-> U signal * S 11 Option Option System bus terminating resistor S 12 keypad serial interface XT: 9.6 kBaud <-> 57.6 kBaud S 13 DBG60B UWS21B Frequency input active S 14 ON OFF*...
  • Page 369 Installation Wiring diagrams for basic unit Description of terminal functions on the basic unit (power section and control unit) Terminal Function X1:1/2/3 L1/L2/L3 (PE) Power supply connection X2:4/5/6 U/V/W (PE) Motor connection X3:8/9 +R/-R (PE) Braking resistor connection (PE) DC link connection Change I-signal DC(0(4)...20 mA) ↔...

  • Page 370: Assignment Of Braking Resistors, Chokes And Filters

    Installation Assignment of braking resistors, chokes and filters Assignment of braking resistors, chokes and filters AC 400/500 V units, size 0 ® MOVIDRIVE MDX60/61B...-5A3 0005 0008 0011 0014 Size Braking resistors Trip current Part number Part number BW... / BW... BW...-...-T BW..-..-T BW090-P52B...
  • Page 371 Installation Assignment of braking resistors, chokes and filters AC 400/500 V units, size 1, 2S and 2 ® MOVIDRIVE MDX61B...-5A3 0015 0022 0030 0040 0055 0075 0110 Size Braking resistors Trip current Part number Part number BW... / BW..-..-T BW... BW...-...-T BW100-005 = 0.8 A...
  • Page 372 Installation Assignment of braking resistors, chokes and filters AC 400/500 V units, sizes 3 and 4 ® MOVIDRIVE MDX61B...-503 0150 0220 0300 0370 0450 Size Braking resistors Trip current Part number Part number Part number BW... / BW... BW...-...-T BW...-...-P BW...-...-T BW...-...-P BW018-015/...
  • Page 373 Installation Assignment of braking resistors, chokes and filters AC 400/500 V units, sizes 5 and 6 ® MOVIDRIVE MDX61B...-503 0550 0750 0900 1100 1320 Size Braking Trip current Part number Part number Part number resistors BW... BW...-...-T BW...-...-P BW... / BW...-...-T BW...-...-P BW018-015/...
  • Page 374 Installation Assignment of braking resistors, chokes and filters AC 400/500 V units, sizes 3 to 6 ® MOVIDRIVE MDX61B...-503 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320 Size Line filter Part number NF035-503 827 128 3 NF048-503 827 117 8 NF063-503 827 414 2 NF085-503...
  • Page 375 Installation Assignment of braking resistors, chokes and filters AC 230 V units, sizes 1 to 4 ® MOVIDRIVE MDX61B...-2_3 0015 0022 0037 0055 0075 0110 0150 0220 0300 Size Braking resis- Part num- tors Part num- Trip current ber BW...- BW...-.../ ber BW...

  • Page 376: Connecting The System Bus (Sbus 1)

    20 or 30 stations, depending on the length of the cables and the cable capacity. The SBus supports transmission technology compliant with ISO 11898. The "Serial Communication" manual contains detailed information about the system bus. This manual can be ordered from SEW-EURODRIVE. SBus wiring diagram Control unit...

  • Page 377: Connecting The Rs485 Interface

    Installation Connecting the RS485 interface Terminating • Switch on the system bus terminating resistor (S12 = ON) at the start and end of the resistor system bus connection. Switch off the terminating resistor on the other units (S12 = OFF). STOP! There must not be any potential displacement between the units connected with the SBus.

  • Page 378: Connecting The Interface Adapter Type Dwe11B/12B

    HTL encoders to the HIPERFACE encoder card DEH11B. In addition to the A, B and C track, you will also have to connect the negated tracks (A, B, C). SEW-EURODRIVE recommends using this interface adapter for any new system. 58748XX [A] 4 x 2 x 0,25 mm / length 1000 mm / max.

  • Page 379: Connecting Interface Adapter Uws21B (Rs232)

    Installation Connecting interface adapter UWS21B (RS232) 9.12 Connecting interface adapter UWS21B (RS232) Part number Interface adapter UWS21B: 1 820 456 2 Scope of delivery The scope of delivery for the UWS21B option includes: • UWS21B adapter ® • CD-ROM with MOVITOOLS •...

  • Page 380: Connecting The Interface Adapter Usb11A

    Installation Connecting the interface adapter USB11A 9.13 Connecting the interface adapter USB11A Part number Interface adapter USB11A: 824 831 1 Scope of delivery • The scope of delivery for the USB11A includes: – USB11A interface adapter – USB connection cable PC - USB11A (type USB A-B) ®...

  • Page 381: Option Combinations For Mdx61B

    Installation Option combinations for MDX61B 9.14 Option combinations for MDX61B Arrangement of Size 0 (0005 ... 0014) Sizes 1 ... 6 (0015 ... 1320) the option slots 60004AXX [1] Fieldbus slot for communication options [2] Encoder slot for encoder options [3] Expansion slot for communication options (only sizes 1 to 6) Option card com- The option cards are different sizes and can only be installed in the matching option...

  • Page 382: Installing And Removing Options Cards

    Installing and removing options cards 9.15 Installing and removing options cards NOTES ® • For MOVIDRIVE MDX61B size 0, only SEW-EURODRIVE is authorized to install or remove option cards. ® • You can install or remove the option cards yourself for MOVIDRIVE MDX61B sizes 1 to 6.
  • Page 383 Installation Installing and removing options cards Basic procedure for installing/removing an option card (MDX61B, sizes 1 - 6) 60039AXX 1. Remove the retaining screws holding the card retaining bracket. Pull the card retaining bracket out evenly from the slot (do not twist!). 2.

  • Page 384: Connecting The Encoder And Resolver

    • The core colors specified in the wiring diagrams are in accordance with the IEC 757 color code and correspond to the core colors used in the prefabricated cables from SEW. General installa- • The sub D connectors shown in the wiring diagrams have a 4/40 UNC thread.
  • Page 385 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 55513AXX Prefabricated SEW-EURODRIVE offers prefabricated cables for connecting encoders/resolvers. We cables recommend using these prefabricated cables. System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...

  • Page 386: Connecting Option Deh11B (Hiperface®)

    DGND (X14:8). • The DC 12 V supply voltage from X14 and X15 is sufficient to operate SEW encoders (except HTL encoders) with a DC 24 V supply voltage. With all other encoders, check whether they can be connected to the DC 12 V supply voltage.
  • Page 387 Installation Connecting option DEH11B (HIPERFACE®) STOP! Do not connect HTL encoders E..C to X15 of option DEH11B. Doing so can destroy the X15 (motor encoder input) on the DEH11B option. Only connect HTL encoders E..C to option DEH11B using the interface adapter DWE11B/12B (→...
  • Page 388 Installation Connecting option DEH11B (HIPERFACE®) Part numbers of the prefabricated extension cables: • For fixed routing: 199 539 1 • For cable carrier routing: 199 540 5 ® CM71...112 with Connect the HIPERFACE encoder to the option DEH11B as follows: terminal box max.
  • Page 389 Installation Connecting option DEH11B (HIPERFACE®) Connecting TTL TTL encoders from SEW-EURODRIVE are available with DC 24 V and DC 5 V voltage encoders to supply. DT../DV.. motors DC 24 V voltage Connect TTL encoders with DC 24 V voltage supply EH1R, ES1R, ES2R or EV1R in the supply same way as the high-resolution sin/cos encoders (→...

  • Page 390: Connecting Option Der11B (Resolver)

    DGND (X14:8). • The DC 12 V supply voltage from X14 is sufficient to operate SEW encoders (except HTL encoders) with a DC 24 V supply voltage. With all other encoders, check whether they can be connected to the DC 12 V supply voltage.
  • Page 391 0.5. The control dynamics decrease if the value is lower; the evaluation may be unstable if the value is higher. Resolver SEW-EURODRIVE offers the following prefabricated cables for connecting resolvers to DER11B: Part number...
  • Page 392 Installation Connecting option DER11B (resolver) Connection Connect the resolver as follows: max. 100 m DER11B, X15: CM71...112 Ref.+ DS56 Ref.- cos+ cos- sin+ sin- N.C. N.C. TF/TH/KTY+ TF/TH/KTY- 54331BXX [1] Plug connector [2] Terminal strip System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...

  • Page 393: Connecting An External Encoder

    X14. . These SEW encoders are then powered by the inverter. SEW encoders with a DC 5 V voltage supply must be connected via the "DC 5 V encoder power supply type DWI11A" option (part number 822 759 4).
  • Page 394 • For cable carrier routing: 818 168 3 TTL encoder con- TTL encoders from SEW-EURODRIVE are available with DC 24 V and DC 5 V voltage nection supply. DC 24 V voltage Connect TTL encoders with DC 24 V voltage supply EV1R in the same way as the high- supply resolution sin/cos encoders (→...
  • Page 395 Installation Connecting an external encoder DC 5 V voltage DC-5 V encoders with a DC 5 V voltage supply EV1T, EH1T, ES1T and ES2T must be supply connected via the "DC 5 V encoder power supply type DWI11A" option (part number 822 759 4).

  • Page 396: Connection Of Incremental Encoder Simulation

    Installation Connection of incremental encoder simulation 9.20 Connection of incremental encoder simulation Incremental Connector X14 of the DEH11B or DER11B option can also be used as the incremental encoder encoder simulation output. For this purpose, you must jumper "switchover" (X14:7) with simulation DGND (X14:8).

  • Page 397: Master/Slave Connection

    Installation Master/slave connection 9.21 Master/slave connection Master/slave Connector X14 of the DEH11B or DER11B option can also be used for the "internal syn- ® connection chronous operation" application (master/slave connection of several MOVIDRIVE units). For this purpose, you must jumper "switchover" (X14:7) with DGND (X14:8) on the master end.

  • Page 398: Connection And Terminal Description Of The Dio11B Option

    Installation Connection and terminal description of the DIO11B option 9.22 Connection and terminal description of the DIO11B option Part number Terminal expansion board type DIO11B: 824 308 5 NOTES • The "input/output board type DIO11B" option is only possible in conjunction with ®...
  • Page 399 Installation Connection and terminal description of the DIO11B option Voltage input The 24VIN (X23:9) voltage input serves as DC+24 V supply voltage for the binary out- 24VIN puts DO1Ø ... DO17. Reference potential is DGND (X22:10). The binary outputs do not give a level if the DC+24 V supply voltage is not connected.
  • Page 400 Installation Connection and terminal description of the DIO11B option Voltage outputs Assign the analog voltage outputs AOV1 and AOV2 in accordance with the following AOV1 and AOV2 figure: DIO11B DIO11B AI21 AI21 AI22 AI22 AGND AGND AOV 1 AOV 1 AOC1 AOC1 AGND...

  • Page 401: Connecting Option Dfc11B

    Installation Connecting Option DFC11B 9.23 Connecting Option DFC11B Part number CAN-Bus interface type DFC11B: 824 317 4 NOTES • The "CAN-Bus interface type DFC11B" option is only possible in conjunction with ® MOVIDRIVE MDX61B, not with MDX60B. • The DFC11B option must be plugged into the fieldbus slot. ®...

  • Page 402: Startup

    MDX60/61B drive inverters are designed to be taken into operation with modes without the SEW motor which is adapted to the correct power level. The motor can be connected speed control and the drive started immediately in accordance with the section "Starting the motor"...
  • Page 403 Startup General startup instructions Inverter/motor The following tables indicate which inverter/motor combinations this applies to. combinations 400/500 V units ® MOVIDRIVE MDX60/61B in VFC mode SEW motor 0005-5A3-4 DT80K4 0008-5A3-4 DT80N4 0011-5A3-4 DT90S4 0014-5A3-4 DT90L4 0015-5A3-4 DT90L4 0022-5A3-4 DV100M4 0030-5A3-4...

  • Page 404: Preliminary Work And Resources

    Startup Preliminary work and resources 10.2 Preliminary work and resources • Check the installation. DANGER! Risk of crushing if the motor starts up unintentionally. Severe or fatal injuries. • Ensure that the motor cannot start unintentionally, for example, by removing the electronics terminal block X13.

  • Page 405: Startup With The Dbg60B Keypad

    Installation). • Motor data – SEW motor: Brake yes or no and flywheel fan yes or no. – Non-SEW motor: Mass moment of inertia of motor, brake and fan • Stiffness of the control system (factory setting = 1; suitable for most applications) If the drive tends to oscillate →...
  • Page 406 Startup Startup with the DBG60B keypad Select language The figure below shows the keys for selecting the language. 60008AXX Move up to the next menu item Confirm entry Move down to the next menu item A list of languages is displayed The following text appears on the display when the keypad is switched on for the first time or after activating the start mode: EURODRIVE...
  • Page 407 Startup Startup with the DBG60B keypad Startup The figure below shows the keys required for startup. 60010AXX Move up to the next menu item Confirm entry Activate the context menu Move down to the next menu item Change the menu, display mode ↔ edit mode Cancel or abort startup DE L Startup...
  • Page 408 C01*OPER. MODE 1 select the next parameter. VFC1 VFC1&GROUP 6. Select the motor type. If a 2 or 4-pole SEW motor is connected, C02*MOTOR TYPE 1 DT71D2 select the correct motor from the list. If a non-SEW motor or an...
  • Page 409 Startup Startup with the DBG60B keypad 10. Enter the rated power supply voltage (C05* for SEW motor, C05* MAINS RAT. VOLT. 1 C14* for non-SEW motor). +400.000 11. If no TF/TH is connected to X10:1/2 or X15 → Set "NO 835* RESP.
  • Page 410 INCREM. ENCOD. HTL 4. Set the correct encoder resolution. C16*ENC. RESOLUT. 512 Inc 1024 Inc 2048 Inc FOR SEW MOTORS 5. Enter whether the motor has a brake. C17*BRAKE WITHOUT WITH 6. Set the stiffness of the control system. C18* If the drive tends to oscillate →...
  • Page 411 Startup Startup with the DBG60B keypad 8. Enter the mass moment of inertia of the load (gear unit + driven C20* 10e–4kgm LOAD MOMENT OF INER- machine) extrapolated for the motor shaft. +0.200 9. Enter the time for the shortest ramp you want. C21* SHORTEST RAMP +0.100...
  • Page 412 Enter parameter settings that differ from the factory setting in the parameter list (→ page 413). • In the case of non-SEW motors, set the correct brake application time (P732 / P735). • For starting the motor, refer to the "Starting the motor" section (→ page 409).

  • Page 413: Startup With Pc And Movitools

    Startup Startup with PC and MOVITOOLS® ® 10.4 Startup with PC and MOVITOOLS ® MOVITOOLS software version 4.20 or higher is required for startup with a PC. General • Terminal X13:1 (DIØØ "/CONTROL.INHIBIT") must receive a "0" signal! information ® •...
  • Page 414 Choose "INCREM. ENCODER TTL" from the [encoder type] [2] in the dropdown menu. • In the dropdown menu "PPR count" [3] select the PPR count (1024 for SEW HTL encoders) printed on the HTL motor encoder. System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...

  • Page 415: Starting The Motor

    Startup Starting the motor 10.5 Starting the motor Analog setpoint The following table shows the signals that must be present on terminals X11:2 (AI1) and selection X13:1...X13:6 (DIØØ...DIØ5) when the "UNIPOL/FIX.SETPT" setpoint is selected (P100) to operate the drive with an analog setpoint selection. X11:2 (AI11) X13:1 (DIØØ) X13:2 (DIØ1)
  • Page 416 Startup Starting the motor Fixed setpoints The following table shows the signals that must be present on terminals X13:1 to X13:6 (DIØØ to DIØ5) when the "UNIPOL/FIX.SETPT" setpoint is selected (P100) to operate the drive with the fixed setpoints. X13:1 (DIØØ) X13:2 (DIØ1) X13:3 (DIØ2) X13:4 (DIØ3)
  • Page 417 Startup Starting the motor Manual operation The inverter can be controlled using the DBG60B keypad with the manual operation function (Context menu → Manual operation). The 7-segment display on the unit shows "H" during manual mode. The binary inputs are then without any functions for the duration of manual operation, with the exception of X13:1 (DIØØ...
  • Page 418 Note the following when performing startup for an SEW motor with DBG60B or ® MOVITOOLS The value of the stator resistance ( P322 IxR compensation 1) is set for an SEW • motor at operating temperature (winding temperature 80 °C). For flying start with a cold motor, you have to reduce the stator resistance (P322 IxR compensation 1) by 0.34 % per Kelvin.

  • Page 419: Complete Parameter List

    Startup Complete parameter list 10.6 Complete parameter list General • The parameters in the quick menu are marked by a "/" (= display on the DBG60B information keypad). • The factory setting for the parameter is highlighted in bold. Par. Name Value range Par.
  • Page 420 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 SETPOINTS / RAMP GENERATORS Setpoint selection \100 Setpoint source UNIPOL/FIX.SETPT Control signal source TERMINALS Frequency scaling 0.1 .. 10 ... 65 kHz Analog input AI1 AI1 scaling -10 ...
  • Page 421 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 CONTROLLER PARAMETERS Speed control (only parameter set 1) P-gain 0.01 ... 2 ... 32 n-controller Time constant n-controller 0 ... 10 ... 300 ms Gain 0 ...
  • Page 422 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 Scaling setpoint –32.767 ... 1 ... 32.767 Actual value source Analog 1 / Analog 2 / IPOS variable IPOS actual value address 0 ... 1023 Actual scaling factor –32.767 ...
  • Page 423 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 Delay time 0 ... 1 ... 9 s n ≠ n setp Signal = “1“ if: n = n setp Current reference message Current reference value 0 ...100 ...
  • Page 424 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 Gear unit/motor monitoring Response drive vibration/warning Display fault The following error responses can be programmed: Response drive vibration/fault Rapid stop/Warning NO RESPONSE • DISPLAY FAULT • Response oil aging/warning Display fault IMM.
  • Page 425 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 Optional analog outputs Analog output AO1 ACTUAL SPEED Scaling AO1 -10 ... 0 ... 1 ... 10 The following functions can be pro- grammed: Operating mode AO1 OFF / -10 ...
  • Page 426 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 Energy-saving function Energy-saving function Ethernet configuration IP address 000.000.000.000 ... 192.168.10.x ... 223.255.255.255 Subnetwork mask 000.000.000.000 ... 255.255.255.000 ... 223.255.255.255 Standard gateway 000.000.000.000 ... 223.255.255.255 Baud rate Display value that cannot be changed (0 ...
  • Page 427 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 Modulation 4 kHz 8 kHz 860 / 861 PWM frequency 1 / 2 VFC 12 kHz 16 kHz 862 / 863 PWM fix 1/2 4 kHz PWM frequency CFC 8 kHz...
  • Page 428 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 Positioning speed CCW 0 ... 1500 ... 6000 1/min Speed feedforward -199.99 ... 0 ... 100 ... 199.99 % LINEAR SINE SQUARED BUS RAMP Ramp function JERK LIMITED ELECTRONIC CAM...
  • Page 429 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 IPOS synchronization DRAM synchronization NO / YES Synchronization phase –2 ... 0 ...2 ms System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...

  • Page 430: Operation

    Operation Operating displays Operation 11.1 Operating displays ® 7-segment The 7-segment display shows the operating condition of MOVIDRIVE and, in the event display of a fault, a fault or warning code. 7-segment display Unit status Meaning (high byte in status word 1) 24 V operation (inverter not ready) Controller inhibit active No enable...

  • Page 431: Information Messages

    Operation Information messages DBG60B keypad Basic displays: 0.00rpm Display when X13:1 (DIØØ "/CONTROLLER INHIBIT") = "0". 0.000Amp CONTROLLER INHIBIT 0.00rpm Display for X13:1 (DIØØ "/CONTROLLER INHBIT") = "1" and dis- 0.000Amp abled inverter ("ENABLE/STOP" = "0"). NO ENABLE 950.00rpm Display for enabled inverter. 0.990Amp ENABLE (VFC) NOTE 6:...

  • Page 432: Functions Of The Dbg60B Keypad

    Operation Functions of the DBG60B keypad 11.3 Functions of the DBG60B keypad Key assignments for DBG60B [12] [11] [10] 60017AXX Stop STOP Up arrow, moves up to the next menu item Start OK, confirms the entry Activate the context menu Down arrow, moves down to the next menu item Decimal point Sign reversal...
  • Page 433 Operation Functions of the DBG60B keypad Parameter mode Proceed as follows to set the parameters in parameter mode: 1. Activate the context menu by pressing the key. The first PARAMETER MODE menu item is "PARAMETER MODE". VARIABLE MODE BASIC VIEW 2.
  • Page 434 Operation Functions of the DBG60B keypad Variable mode H... variables are displayed in the variable mode. To call up the variable mode, proceed as follows: • Use the key to call up the context menu. Select the "VARIABLE MODE" menu item and use the key.

  • Page 435: Memory Card

    Operation Memory card Proceed as follows to save a wake-up parameter: • First select the required parameter in parameter mode. • In the context menu, select the "XXXX WAKE-UP PARAM." menu item. "XXXX" is the selected wake up parameter. Confirm the setting using the key.
  • Page 436 ® If the original unit was a MOVIDRIVE B size 0 unit with the option DHP11, you have to use a new DHP11B option card with the configuration data set (file name.sew- copy) that you saved previously. • If an absolute encoder is used as a motor or synchronous encoder, you must refer- ence the encoder after you have replaced the unit.

  • Page 437: Service

    Service Fault information Service 12.1 Fault information Fault memory The error memory (P080) stores the last five error messages (errors t-0 to t-4). The old- est fault message is deleted whenever more than five fault messages have occurred. The following information is stored when a malfunction occurs: Fault that occurred •...

  • Page 438: Fault Messages And List Of Faults

    • Connect a smaller motor Immediate over-current • Defective output stage • Contact SEW Service if the output stage is shut-off • Ramp limit is deactivated and set ramp defective time is too short • Activate P138 and/or increase ramp time...
  • Page 439 Encoder defective Check ground connections and shielding and cor- Immediate Inverter electronics disrupted, possibly due 17-24 System error rect, if necessary. Contact SEW service if this switch-off to effect of EMC. error occurs again. • Activate factory settings, perform reset and reset parameters.
  • Page 440 Check RS485 connection (e.g. inverter - PC, RS485 Error during communication via interface • Rapid stop inverter - DBG60B). If necessary, contact SEW Timeout RS485 Service. • Unit utilization (IxT value) > 125 % •...
  • Page 441 Technology or standard version • Option cards Immediate RAM test Internal unit fault, RAM defective. Contact SEW Service. switch-off Only in "VFC hoist" operating mode: • Check startup data and perform new startup, The motor could not be supplied with the if necessary.
  • Page 442 Determine cause of vibrations. Continue opera- Display fault • tion/Warning instructions for "DUV10A") tion until F101 occurs. SEW-EURODRIVE recommends that you remedy • Vibration sensor reports fault Vibration fault Rapid stop the cause of the vibrations immediately Display fault • Oil aging sensor warns...

  • Page 443: Sew Electronics Service

    Please contact the SEW-EURODRIVE electronics service if a fault cannot be recti- fied (→ "Customer and spare parts service"). When contacting SEW electronics service, always quote the digits on the status label so that our service personnel can assist you more effectively.

  • Page 444: Disposal

    Service Disposal 12.5 Disposal Please follow the current regulations. Dispose of the individual materials separately in accordance with the regulations in force, for example as: • Electronics scrap (printed circuit boards) • Plastics (housing) • Sheet metal • Copper System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters...

  • Page 445: Abbreviation Key And Index

    Index Abbreviation Key and Index 13.1 Abbreviation key cosϕ Power factor of motor Mains frequency [Hz] Netz Installation altitude [m above sea level] η Effeciency Magnetization current Input current, mains current Netz Trip current Rated current Continuous output current Torque-forming current Total current IP..

  • Page 446: Index

    Index 13.2 Index Numerics Auto reset ............203 Automatic adjustment 1 ........172 4-quadrant operation 1 ........201 4-quadrant operation 2 ........201 Automatic adjustment 2 ........172 5 V encoder supply DWI11A .......86 7-segment display (fault message) ....438 Baud rate ........91 Baud rate fieldbus ..........
  • Page 447 Index CANopen, address ..........207 DBG60B CE marking ............29 Delivery condition ........406 Language selection ........406 CFC ..............229 Starting up the speed controller ....410 CFC & IPOS ............231 Startup procedure ........407 CFC & M-control ..........230 DBG60B keypad CFC & Sync ............231 Basic displays ..........
  • Page 448 Index HD... output choke ........112 Encoder scaling ..........219 HF... output filters ........116 Encoder scaling ext. encoder ......216 Line choke ND..........108 Encoder slot option .......... 148 MDX60B, size 0M .........58 Encoder type ............ 218 MDX60B, size 0M with mounted Error status ............
  • Page 449 Index Hiperface offset X14 .........217 IPOS variables edit ........216 Hiperface Offset X15 .........210 IPOSplus® Features ............73 Hiperface offset X15 .........217 General description ........ 12 HIPERFACE® encoder card DEH11B ....78 Technical data for assembler programming 73 Hold controller ...........165 IxR compensation 1 .........
  • Page 450 Index Mode selection ......... 166 Torque control ..........248 Modular design ...........10 Motor selection for synchronous servomotors (SERVO) Modulation ............204 Basic recommendations ......267 Modulo denominator .........219 CMD motor selection AC 400 V, Modulo encoder resolution ........219 rated speed 1200 1/min ....272 Modulo function ..........219 CMD motor selection AC 400 V, Modulo numerator ..........219...
  • Page 451 Index DMP11B ............ 338 MOVILINK®, general description ......12 Optionaler Lieferumfang DKG60B ............. 337 Nameplate ..........334 OST11B ............. 99 Output choke HD..........112 Offset 1 / 2 / 3 ...........167 Output current ..........146 Operating display Output filter HF..........114 7-segment display ........430 Overload capacity Operating displays...
  • Page 452 Index Cable sets for connecting CM motors Reference speed 2 ........... 209 to MDX ...........119 Reference travel to zero pulse ......210 Cable sets for connecting DS/CMD/CMP Reference travel type ........209 motors to MDX .......120 Removing/installing the front cover ....357 Cable sets for connecting the VR forced Removing/installing the keypad .......
  • Page 453 Setpoints / ramp generators ......151 Stop setpoint 1 / 2 ..........192 Storage temperature .......... 31 Setup ..............199 Subnetwork screen .......... 198 SEW Electronics Service ........443 Switch-off responses to faults ......437 Short menuü .............199 Synchronization ext. Control ......207 Signal = "1" ............177 Signal = "1"...
  • Page 454 Index Absolute encoder card DIP11B ....96 Travel speed CCW / CW ........211 BS touch guard ...........106 BW... braking resistors / BW...-T / BW...-P .100 UL approval ..........29 DBG60B keypad ...........74 UL-compliant installation ........359 DIO11B input/output card ......87 Unit concept ............

  • Page 455: Address Directory

    Address Directory Address Directory Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Production Graben SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 456 Address Directory Germany Hamburg SEW-EURODRIVE GmbH & Co KG Tel. +49 40 298109-60 Bramfelder Straße 119 Fax +49 40 298109-70 D-23305 Hamburg tb-hamburg@sew-eurodrive.de P.O. Box Postfach 7610 07 • D-22060 Hamburg Hannover/ SEW-EURODRIVE GmbH & Co KG Tel. +49 5137 8798-10 Garbsen Alte Ricklinger Str.40-42...
  • Page 457 Address Directory Germany Würzburg SEW-EURODRIVE GmbH & Co KG Tel. +49 931 27886-60 Nürnbergerstraße 118 Fax +49 931 27886-66 D-97076 Würzburg-Lengfeld tb-wuerzburg@sew-eurodrive.de Zwickau / SEW-EURODRIVE GmbH & Co KG Tel. +49 3764 7606-0 Meerane Dänkritzer Weg1 Fax +49 3764 7606-20 D-08393 Meerane tb-zwickau@sew-eurodrive.de...
  • Page 458 16, rue des Frères Zaghnoun Fax +213 21 8222-84 Bellevue El-Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84 Sales Centro Industrial Garin, Lote 35 Fax +54 3327 4572-21 Service Ruta Panamericana Km 37,5 sewar@sew-eurodrive.com.ar...
  • Page 459 Electro-Services Tel. +237 4322-99 Rue Drouot Akwa Fax +237 4277-03 B.P. 2024 Douala Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999 Service Bramalea, Ontario L6T3W1 http://www.sew-eurodrive.ca l.reynolds@sew-eurodrive.ca Vancouver SEW-EURODRIVE CO.
  • Page 460 LAMPA ventas@sew-eurodrive.cl RCH-Santiago de Chile P.O. Box Casilla 23 Correo Quilicura - Santiago - Chile China Production Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd. Tel. +86 22 25322612 Assembly No. 46, 7th Avenue, TEDA Fax +86 22 25322611 Sales Tianjin 300457 gm-tianjin@sew-eurodrive.cn Service http://www.sew-eurodrive.com.cn...
  • Page 461 Sales Tallin ALAS-KUUL AS Tel. +372 6593230 Mustamäe tee 24 Fax +372 6593231 EE-10620Tallin veiko.soots@alas-kuul.ee Finland Assembly Lahti SEW-EURODRIVE OY Tel. +358 201 589-300 Sales Vesimäentie 4 Fax +358 3 780-6211 Service FIN-15860 Hollola 2 sew@sew.fi http://www.sew-eurodrive.fi Technical Offices Helsinki SEW-EURODRIVE OY Tel.
  • Page 462 308, Prestige Centre Point Fax +91 80 22266569 7, Edward Road salesbang@seweurodriveinindia.com Bangalore Calcutta SEW EURODRIVE INDIA PVT. LTD. Tel. +91 33 24615820 Juthika Apartment, Flat No. B1 Fax +91 33 24615826 11/1, Sunny Park sewcal@cal.vsnl.net.in Calcutta - 700 019...
  • Page 463 Tel. +972 3 5599511 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon lirazhandasa@barak-online.net Italy Assembly Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801 Sales Via Bernini,14 Fax +39 02 96 799781 Service I-20020 Solaro (Milano) http://www.sew-eurodrive.it sewit@sew-eurodrive.it...
  • Page 464 Address Directory Korea Busan SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 51 832-0204 No. 1720 - 11, Songjeong - dong Fax +82 51 832-0230 Gangseo-ku master@sew-korea.co.kr Busan 618-270 Technical Offices Daegu SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 53 650-7111 No.1108 Sungan officete...
  • Page 465 No. 38, Jalan Bawal Fax +60 4 3999348 Kimsar Garden seweurodrive@po.jaring.my 13700 Prai, Penang Mexico Assembly Queretaro SEW-EURODRIVE MEXIKO SA DE CV Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx Parque Industrail Queretaro scmexico@seweurodrive.com.mx...
  • Page 466 Address Directory Philippines Technical Office Manila SEW-EURODRIVE Pte Ltd Tel. +63 2 894275254 Manila Liaison Office Fax +63 2 8942744 Suite 110, Ground Floor sewmla@i-next.net Comfoods Building Senator Gil Puyat Avenue 1200 Makati City Poland Assembly Lodz SEW-EURODRIVE Polska Sp.z.o.o.
  • Page 467 Address Directory Singapore Assembly Singapore SEW-EURODRIVE PTE. LTD. Tel. +65 68621701 Sales No 9, Tuas Drive 2 Fax +65 68612827 Service Jurong Industrial Estate http://www.sew-eurodrive.com.sg Singapore 638644 sewsingapore@sew-eurodrive.com Slovakia Sales Bratislava SEW-Eurodrive SK s.r.o. Tel. +421 2 49595201 Rybnicna 40...
  • Page 468 SM International (Pte) Ltd Tel. +94 1 2584887 254, Galle Raod Fax +94 1 2582981 Colombo 4, Sri Lanka Sweden Assembly Jönköping SEW-EURODRIVE AB Tel. +46 36 3442-00 Sales Gnejsvägen 6-8 Fax +46 36 3442-80 Service S-55303 Jönköping http://www.sew-eurodrive.se Box 3100 S-55003 Jönköping info@sew-eurodrive.se...
  • Page 469 Service Str. Rabochaja 23-B, Office 409 Fax +380 56 372 2078 49008 Dnepropetrovsk http://www.sew-eurodrive.ua sew@sew-eurodrive.ua Uruguay Sales Montevideo SEW-EURODRIVE Argentina S. A. Sucursal Tel. +598 2 90181-89 Uruguay Fax +598 2 90181-88 German Barbato 1526 sewuy@sew-eurodrive.com.uy CP 11200 Montevideo 11/2006...
  • Page 470 Dallas, Texas 75237 csdallas@seweurodrive.com Additional addresses for service in the USA provided on request! Venezuela Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 241 832-9804 Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 241 838-6275 Service Zona Industrial Municipal Norte http://www.sew-eurodrive.com.ve...
  • Page 471 Connection to the power section and brake F11/F12/F13 Protective earth (shield) (AC-3) L1 L2 NF... line filter option DC link L1' L2' L3' connection* F14/F15 F14/F15 F14/F15 L1 L2 L3 Power section (AC-3) (AC-3) (AC-3) +R -R PE DBØØ DBØØ DBØØ...
  • Page 472 Functional description of the terminals in the basic unit (power section and control unit) Terminal Function X1:1/2/3 L1/L2/L3 (PE) Mains connection X2:4/5/6 U/V/W (PE) Motor connection X3:8/9 +R/-R (PE) Braking resistor connection (PE) DC link connection Switching I-Signal DC(0(4)...20 mA) ↔ V signal DC(-10 V...0...10 V, 0...10 V), factory set to V signal. S11: S12: System bus terminating resistor on/off, factory set to off..
  • Page 473 Connection to the power section and brake F11/F12/F13 Protective earth (shield) (AC-3) L1 L2 NF... line filter option DC link L1' L2' L3' connection* F14/F15 F14/F15 F14/F15 L1 L2 L3 Power section (AC-3) (AC-3) (AC-3) +R -R PE DBØØ DBØØ DBØØ...
  • Page 474 Internet, available Anywhere. today. around the clock. SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 · D-76642 Bruchsal / Germany Phone +49 7251 75-0 · Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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