SEW MOVIDRIVE MDX60B System Manual
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SEW MOVIDRIVE MDX60B System Manual

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Table of Contents

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See also: User Manual
Drive Technology \ Drive Automation \ System Integration \ Services
System Manual
®
MOVIDRIVE
MDX60B/61B
Edition 09/2010
16838017 / EN

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Summary of Contents for SEW MOVIDRIVE MDX60B

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services System Manual ® MOVIDRIVE MDX60B/61B Edition 09/2010 16838017 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents System Description..................... 8 ® System overview of MOVIDRIVE MDX60B/61B........8 Functions/features ..................21 Additional functions of the application variants ......... 24 ® Application modules for MOVIDRIVE MDX61B ........28 ® MOVITOOLS MotionStudio engineering software ........37 Technical Data of Basic Unit................39 CE marking, UL approval and C-Tick ............
  • Page 4 Contents 4.21 DFS11B fieldbus interface option PROFIBUS DP-V1 with PROFIsafe .. 113 4.22 DFS12B fieldbus interface option PROFIBUS DP-V1 with PROFIsafe .. 115 4.23 DFS21B fieldbus interface option PROFINET IO with PROFIsafe ..116 4.24 DFS22B fieldbus interface option PROFINET IO with PROFIsafe ..118 ®...
  • Page 5 Contents Parameters....................... 193 Menu structure in DBG60B ..............194 Overview of parameters................194 Explanation of the parameters ..............203 Operating modes ..................282 Project Planning....................294 Schematic procedure ................294 Control characteristics ................295 Description of the applications ..............297 Basic recommendations for motor selection ...........
  • Page 6 Contents 11.6 Electrical connection ................476 11.7 Safe disconnection.................. 476 11.8 Operation ....................477 Unit Structure ....................478 12.1 Type designation, nameplates and scope of delivery ......478 12.2 Scope of delivery ..................480 12.3 Size 0 ...................... 482 12.4 Size 1 ...................... 483 12.5 Size 2S....................
  • Page 7 15.4 Memory card ................... 616 Service ......................618 16.1 Error information ..................618 16.2 Error messages and list of errors ............619 16.3 SEW Electronics Service ................ 637 16.4 Extended storage..................637 16.5 Disposal ....................638 Address Directory ................... 639 Index.........................

  • Page 8: System Description

    System Description ® System overview of MOVIDRIVE MDX60B/61B System Description ® System overview of MOVIDRIVE MDX60B/61B 1.1.1 Power components 3 x AC 380...500 V 3 x AC 200...240 V Line filter option Line choke option Regenerative power supply option ® ®...
  • Page 9 System Description ® System overview of MOVIDRIVE MDX60B/61B 1.1.2 Encoder and communication options MDX60/61B application version for plus® the use of "electronic cam", "Internal MDX60/61B standard variant with IPOS synchronous operation" or the application modules. MASTER DBG60B keypad option MOVITOOLS ® engineering software System bus (SBus) Encoder options:...
  • Page 10 System Description ® System overview of MOVIDRIVE MDX60B/61B 1.1.3 Fieldbus options DFC 11B DFD 11B DFI 21B DFP 21B DFI 11B DFE 24B DFE 32B DFE 33B DFE33B MODULE STATUS NETWORK STATUS ETHERNET/IP 1452375307 System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 11 System Description ® System overview of MOVIDRIVE MDX60B/61B 1.1.4 Control options MOVI-PLC ® DHP 11B OST 11B DHE 41B DHF 41B DHR 41B 1452634507 System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 12 System Description ® System overview of MOVIDRIVE MDX60B/61B 1.1.5 Safety options DFS 11B DFS 12B DFS 21B DFS 22B DCS 21B DCS 31B 1452640907 System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 13 1.1.6 General description ® MOVIDRIVE MDX60B/61B is the new generation of drive inverters from SEW- ® EURODRIVE. The new MOVIDRIVE B series inverters feature a modular design, provide enhanced functions in the lower power range, more basic functions, and greater overload capacity.
  • Page 14 System Description ® System overview of MOVIDRIVE MDX60B/61B 1.1.9 Unit variants ® MOVIDRIVE MDX60/61B size 0-6 inverters are available in two variants, namely the ® standard variant and the application variant. MOVIDRIVE MDX60B/61B size 7 inverters are only available as application variants with coated pcbs (-0T/L). plus®...
  • Page 15 1 to 7. The firmware of the option cards and the basic unit must be compatible. • For MDX61B size 0 units, option cards can only be installed and removed later on by SEW-EURODRIVE. Please take this aspect into account when you place your order/perform project planning. ®...
  • Page 16 System Description ® System overview of MOVIDRIVE MDX60B/61B Required option Option card slot Encoder option Asynchronous AC motor with ® encoder feedback (Hiperface sin/cos, TTL) ® Hiperface encoder card DEH11B Asynchronous or synchronous ® servomotor with Hiperface encoder Synchronous servomotor with Resolver card type DER11B resolver Asynchronous or synchronous...
  • Page 17 This system bus enables fast data exchange ® between the units. The MOVILINK unit profile is used for communication via the SBus. ® MOVILINK is the universal SEW-EURODRIVE standard for serial communication. The SBus can be switched to CANopen. ® 1.1.14 MOVILINK ® MOVILINK always uses the same message format independent of the selected inter- face (SBus, RS232, RS485, fieldbus interfaces).
  • Page 18 System Description ® System overview of MOVIDRIVE MDX60B/61B 1.1.16 Overview of the units ® MOVIDRIVE MDX60/61B for 3 × AC 380 ... 500 V supply voltage (400/500 V units): Continuous output ® Recommended motor power (VFC) MOVIDRIVE type Size current MDX60B MDX61B (techn.
  • Page 19 System Description ® System overview of MOVIDRIVE MDX60B/61B ® MOVIDRIVE MDX60/61B for 3 × AC 200 ... 240 V supply voltage (230 V units): Continuous output ® Recommended motor power (VFC) MOVIDRIVE type Size current MDX61B (technical (CFC) option-capable data) 1.5 kW (2.0 HP) 2.2 kW (3.0 HP) AC 7.3 A...
  • Page 20 System Description ® System overview of MOVIDRIVE MDX60B/61B 1.1.17 Block circuit diagram The following block circuit diagram shows the basic structure and theory of operation of ® MOVIDRIVE MDX60B/61B inverters. Input protection circuit Rectifier Inverter DC link Brake chopper Power Motor supply Control...

  • Page 21: Functions/Features

    System Description Functions/features Functions/features 1.2.1 Unit features • Wide voltage range – 400/500 V units for the voltage range 3 × AC 380 ... 500 V – 230 V units for the voltage range 3 × AC 200 ... 240 V •...
  • Page 22 Functions/features • Slip compensation for high stationary speed accuracy, even without encoder feedback • Flying restart function for synchronizing the inverter to an already rotating SEW motor • Hoist capability with all motor systems that can be connected • Motor stall protection through sliding current limitation in the field weakening range •...
  • Page 23 System Description Functions/features 1.2.5 System expansion • Extensive expansion options, for example: – Removable plain text keypad with parameter memory – USB11A, RS232 ↔ RS485 interface adapter – Fieldbus interface, either PROFIBUS, INTERBUS, Ethernet, DeviceNet, CAN/ CANopen – Input/output card –...

  • Page 24: Additional Functions Of The Application Variants

    System Description Additional functions of the application variants Additional functions of the application variants SEW-EURODRIVE offers additional functions for special applications. You can use ® these additional functions with the MOVIDRIVE application variants (...-0T). The following additional functions are available: •...
  • Page 25 High-resolution speed measurement is required for optimum operation of the electronic cam. The encoders installed as standard on CT/CV and DS/CM/CMD/CMP motors fulfill these requirements. SEW-EURODRIVE recommends using high-resolution sin/cos encoders as incremental encoders if DR/DT/DV/D motors are used. Example The figure below shows a typical application example for the "electronic cam."...
  • Page 26 High-resolution speed measurement is required for optimum "internal synchronous operation". The encoders installed as standard on CT/CV and DS/CM/CMD/CMP motors fulfill these requirements. SEW-EURODRIVE recommends using high- resolution sin/cos encoders as incremental encoders if DR/DT/DV/D motors are used. System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 27 System Description Additional functions of the application variants Example The figure below shows a typical application with "internal synchronous operation". Extruder material must be cut to length. The saw receives a start signal and synchro- nizes with the material. During the sawing process, the saw moves synchronously with the material.

  • Page 28: Application Modules For Movidrive Mdx61B

    The application modules are part of the MOVITOOLS MotionStudio engineering ® software and can be used with MOVIDRIVE MDX61B application versions (...-0T). The individual application manuals can also be downloaded as PDFs from the SEW website. System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 29 System Description ® Application modules for MOVIDRIVE MDX61B 1.4.4 Available application modules The application modules currently available are listed below. These application modules are explained on the following pages. Positioning Linear movement; the inverter manages the movement records: • Table positioning via terminal or fieldbus Linear movement;...
  • Page 30 ® Application modules for MOVIDRIVE MDX61B 1.4.5 Application The following figure shows an example of how the various SEW application modules are used in a block warehouse. 1453256971 1. Hoist: Table positioning 2. Travel axis: Absolute or bus positioning 3. Rotary distributor: Modulo positioning...
  • Page 31 For example, trolleys, hoists, gantries, rotary tables, swiveling devices, and storage and retrieval systems. 1.4.7 Linear positioning In the case of application modules for linear positioning, SEW-EURODRIVE distin- guishes between whether the movement records are administered in the inverter or in the higher-level PLC. Movement records •...
  • Page 32 System Description ® Application modules for MOVIDRIVE MDX61B Movement records • Bus positioning in the PLC • Extended positioning via bus These application modules are suited to applications with a high number of different target positions. The movement records are managed in the PLC for these application modules. The target position and travel speed are specified via the fieldbus or system bus.
  • Page 33 System Description ® Application modules for MOVIDRIVE MDX61B 1.4.8 Rotatory positioning • Modulo positioning A large number of movements has to be controlled in automated conveyor and logistics applications to transport the material. Linear movements in the form of trolleys or hoists, and rotatory movements via rotary tables play a key role in these applications.
  • Page 34 System Description ® Application modules for MOVIDRIVE MDX61B 1.4.9 Winding • Center winder The "Center winder" application module is suitable for applications in which endless material, such as paper, plastic, fabrics, sheet metal or wire, must be wound, unwound or rewound continuously. Control takes place either via the binary inputs of the inverter or via the virtual terminals (fieldbus, system bus).
  • Page 35 System Description ® Application modules for MOVIDRIVE MDX61B 1.4.10 Control • Flying saw The "Flying saw" application module is suited to applications in which endless material has to be cut, sawn or pressed, for example in diagonal saws or flying punches. This application module is used to control the sequence of motion according to specific values.
  • Page 36 System Description ® Application modules for MOVIDRIVE MDX61B Four operating modes are available for controlling the application: • Jog mode • Reference travel • Positioning mode • Synchronous operation – The electrical connection of the master/slave can be made using the X14 encoder connection or an SBus connection.

  • Page 37: Movitools ® Motionstudio Engineering Software

    MotionStudio software package for establishing communication with the units. The SEW Communication Server allows you to create communication channels. Once the channels are established, the units communicate via these communication channels using their communication options. You can operate up to four communication channels at the same time.
  • Page 38 1.5.4 Technical support SEW-EURODRIVE offers you a 24-hour service hotline. Simply dial (+49) 0 18 05 and then enter the letters SEWHELP via the telephone keypad. Of course, you can also dial (+49) 0 18 05 - 7 39 43 57.

  • Page 39: Technical Data Of Basic Unit

    They comply with the EMC product standard EN 61800-3 "Variable-speed electrical drives". Provided that you comply with the installation instructions for the SEW components, the CE marking requirements for the entire machine/system in which they are installed are satisfied on the basis of the EMC directive 2004/108/EC.

  • Page 40: General Technical Data

    Technical Data of Basic Unit General technical data General technical data ® The following table lists the technical data applicable to all MOVIDRIVE MDX60B/61B inverters, regardless of their type, version, size and performance. ® MOVIDRIVE MDX60B/61B All sizes Interference immunity Meets EN 61800-3 Interference emission with Sizes 0 to 7 meet EN 61800-3...
  • Page 41 Technical Data of Basic Unit General technical data ® 2.2.1 MOVIDRIVE MDX61B unit series, sizes 0 to 7 ® The following figure shows the MOVIDRIVE MDX61B unit series, sizes 0 to 7 3193709067 System Manual – MOVIDRIVE® MDX60B/61B...

  • Page 42: Movidrive ® Mdx60/61B

    Technical Data of Basic Unit ® MOVIDRIVE MDX60/61B...-5_3 (AC 400/500 V units) ® MOVIDRIVE MDX60/61B...-5_3 (AC 400/500 V units) 2.3.1 Size 0 ® MOVIDRIVE MDX60/61B 0005-5A3-4-0_ 0008-5A3-4-0_ 0011-5A3-4-0_ 0014-5A3-4-0_ Size INPUT Nominal line voltage (to EN 50160) 3 × AC 380 V - 500 V line Line frequency 50 Hz ...
  • Page 43 Technical Data of Basic Unit ® MOVIDRIVE MDX60/61B...-5_3 (AC 400/500 V units) MDX60B standard version 0005-5A3-4-00 0008-5A3-4-00 0011-5A3-4-00 0014-5A3-4-00 Variants with coated printed circuit boards 0005-5A3-4-00/L 0008-5A3-4-00/L 0011-5A3-4-00/L 0014-5A3-4-00/L 827 722 2 827 723 0 827 724 9 827 725 7 Part number 828 947 6 828 948 4...
  • Page 44 Technical Data of Basic Unit ® MOVIDRIVE MDX60/61B...-5_3 (AC 400/500 V units) 2.3.2 Size 1 (AC 400/500 V units) ® MOVIDRIVE MDX61B 0015-5A3-4-0_ 0022-5A3-4-0_ 0030-5A3-4-0_ 0040-5A3-4-0_ INPUT Nominal line voltage (to EN 50160) 3 × AC 380 V - 500 V line Line frequency 50 Hz ...
  • Page 45 Technical Data of Basic Unit ® MOVIDRIVE MDX60/61B...-5_3 (AC 400/500 V units) 2.3.3 Sizes 2S and 2 (AC 400/500 V units) ® MOVIDRIVE MDX61B 0055-5A3-4-0_ 0075-5A3-4-0_ 0110-5A3-4-0_ Size INPUT Nominal line voltage (to EN 50160) 3 × AC 380 V - 500 V line Line frequency 50 Hz ...
  • Page 46 Technical Data of Basic Unit ® MOVIDRIVE MDX60/61B...-5_3 (AC 400/500 V units) 2.3.4 Size 3 (AC 400/500 V units) ® MOVIDRIVE MDX61B 0150-503-4-0_ 0220-503-4-0_ 0300-503-4-0_ INPUT Nominal line voltage (to EN 50160) 3 × AC 380 V - 500 V line Line frequency 50 Hz ...
  • Page 47 Technical Data of Basic Unit ® MOVIDRIVE MDX60/61B...-5_3 (AC 400/500 V units) 2.3.5 Size 4 (AC 400/500 V units) ® MOVIDRIVE MDX61B 0370-503-4-0_ 0450-503-4-0_ INPUT Nominal line voltage (to EN 50160) 3 × AC 380 V - 500 V line Line frequency 50 Hz ...
  • Page 48 Technical Data of Basic Unit ® MOVIDRIVE MDX60/61B...-5_3 (AC 400/500 V units) 2.3.6 Size 5 (AC 400/500 V units) ® MOVIDRIVE MDX61B 0550-503-4-0_ 0750-503-4-0_ INPUT Nominal line voltage (to EN 50160) 3 × AC 380 V - 500 V line Line frequency 50 Hz ...
  • Page 49 Technical Data of Basic Unit ® MOVIDRIVE MDX60/61B...-5_3 (AC 400/500 V units) 2.3.7 Size 6 (AC 400/500 V units) ® MOVIDRIVE MDX61B 0900-503-4-0_ 1100-503-4-0_ 1320-503-4-0_ INPUT Nominal line voltage (to EN 50160) 3 × AC 380 V - 500 V line Line frequency 50 Hz ...
  • Page 50 Technical Data of Basic Unit ® MOVIDRIVE MDX60/61B...-5_3 (AC 400/500 V units) 2.3.8 Size 7 (AC 400/500 V units) ® MOVIDRIVE MDX61B 1600-503-2-0T/L 2000-503-2-0T/L 2500-503-2-0T/L 1600-503-4-0T/L 2000-503-4-0T/L 2500-503-4-0T/L INPUT Nominal line voltage (to EN 50160) 3 × AC 380 V - 500 V line Line frequency 50 Hz ...

  • Page 51: Movidrive ® Mdx61B

    Technical Data of Basic Unit ® MOVIDRIVE MDX61B...-2_3 (AC 230 V units) ® MOVIDRIVE MDX61B...-2_3 (AC 230 V units) 2.4.1 Size 1 (AC 230 V units) ® MOVIDRIVE MDX61B 0015-2A3-4-0_ 0022-2A3-4-0_ 0037-2A3-4-0_ INPUT Nominal line voltage (to EN 50160) 3 × AC 200 V - 240 V line Line frequency 50 Hz ...

  • Page 52: Movidrive ® Mdx60/61B Electronics Data

    Technical Data of Basic Unit ® MOVIDRIVE MDX61B...-2_3 (AC 230 V units) 2.4.2 Size 2 (AC 230 V units) ® MOVIDRIVE MDX61B 0055-2A3-4-0_ 0075-2A3-4-0_ INPUT Nominal line voltage (to EN 50160) 3 × AC 200 V - 240 V line Line frequency 50 Hz ...
  • Page 53 Technical Data of Basic Unit ® MOVIDRIVE MDX61B...-2_3 (AC 230 V units) 2.4.3 Size 3 (AC 230 V units) ® MOVIDRIVE MDX61B 0110-203-4-0_ 0150-203-4-0_ INPUT Nominal line voltage (to EN 50160) 3 × AC 200 V - 240 V line Line frequency 50 Hz ...
  • Page 54 Technical Data of Basic Unit ® MOVIDRIVE MDX61B...-2_3 (AC 230 V units) 2.4.4 Size 4 (AC 230 V units) ® MOVIDRIVE MDX61B 0220-203-4-0_ 0300-203-4-0_ INPUT Nominal line voltage (to EN 50160) 3 × AC 200 V - 240 V line Line frequency 50 Hz ...

  • Page 55: Movidrive ® Mdx60B Dimension Drawings

    Technical Data of Basic Unit ® MOVIDRIVE MDX60/61B electronics data ® MOVIDRIVE MDX60/61B electronics data ® MOVIDRIVE MDX60/61B General electronics data Voltage supply X11:1 REF1: DC+10 V +5% / –0%, I = DC 3 mA Reference voltages for setpoint potentiometer for setpoint input X11:5 REF2: DC–10 V +0% / –5%, I...
  • Page 56 Technical Data of Basic Unit ® MOVIDRIVE MDX60/61B electronics data ® MOVIDRIVE MDX60/61B General electronics data Reference terminals X11:4 AGND: Reference potential for analog signals and terminals X11:1 and X11:5 (REF1/REF2) X12:1/X13:9/X16:6/X10:2/X10:10 DGND: Reference potential for binary signals, system bus, RS485 interface and TF/TH X13:7 DCOM: Reference potential for binary inputs X13:1...X13:6 and X16:1/X16:2 (DIØØ...DIØ5 and DIØ6/DIØ7)

  • Page 57: Movidrive ® Mdx61B Dimension Drawings

    Technical Data of Basic Unit ® MOVIDRIVE MDX60B dimension drawings ® MOVIDRIVE MDX60B dimension drawings 2.6.1 Size 0S The following dimension drawing shows MDX60B size 0S, dimensions in mm (in) 249 (9.8) 6 (0.24) 260 (10.2) 45 (1.8) 1940795915 2.6.2 Size 0S with mounted braking resistor The following dimension drawing shows MDX60B size 0S with braking resistor, dimen- sions in mm (in)
  • Page 58 Technical Data of Basic Unit ® MOVIDRIVE MDX60B dimension drawings 2.6.3 Size 0M The following dimension drawing shows MDX60B size 0M, dimensions in mm (in) 249 (9.8) 6 (0.24) 260 (10.2) 67.5 (2.66) 1940843915 2.6.4 Size 0M with mounted braking resistor The following dimension drawing shows MDX60B size 0M with braking resistor, dimen- sions in mm (in) 6 (0.24)
  • Page 59 Technical Data of Basic Unit ® MOVIDRIVE MDX61B dimension drawings ® MOVIDRIVE MDX61B dimension drawings INFORMATION ® For MOVIDRIVE MDX61B size 0, installing a braking resistor does not affect the ® dimensions. Therefore, MOVIDRIVE MDX61B size 0 dimensions are displayed with- out an installed braking resistor.
  • Page 60 Technical Data of Basic Unit ® MOVIDRIVE MDX61B dimension drawings 2.7.2 Size 0M The following dimension drawing shows MDX61B size 0M, dimensions in mm (in) 6 (0.24) 249 (9.8) 67.5 (2.66) 260 (10.2) 95 (3.7) 2058928651 System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 61 Technical Data of Basic Unit ® MOVIDRIVE MDX61B dimension drawings 2.7.3 Size 1 The following dimension drawing shows MDX61B size 1, dimensions in mm (in) 234 (9.21) 105 (4.13) 6 (0.24) 85 (3.3) 6 (0.24) 2058933131 System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 62 Technical Data of Basic Unit ® MOVIDRIVE MDX61B dimension drawings 2.7.4 Size 2S The following dimension drawing shows MDX61B size 2S, dimensions in mm (in) 105 (4.13) 294 (11.6) 70 (2.8) 7 (0.28) 2058949003 System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 63 Technical Data of Basic Unit ® MOVIDRIVE MDX61B dimension drawings 2.7.5 Size 2S The following dimension drawing shows MDX61B size 2, dimensions in mm (in) 285 (11.2) 130 (5.12) 105 (4.13) 6,5 (0.26) 124.5 (4.9) 2058953099 System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 64 Technical Data of Basic Unit ® MOVIDRIVE MDX61B dimension drawings 2.7.6 Size 3 The following dimension drawing shows MDX61B size 3, dimensions in mm (in) 308 (12.1) 200 (7.87) 105 (4.13) 2 (0.08) 7 (0.3) 2058956683 System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 65 Technical Data of Basic Unit ® MOVIDRIVE MDX61B dimension drawings 2.7.7 Size 4 The following dimension drawing shows MDX61B size 4, dimensions in mm (in) 307 (12.1) 280 (11.0) 2 (0.08) 140 (5.51) 7 (0.3) 2058960267 System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 66 Technical Data of Basic Unit ® MOVIDRIVE MDX61B dimension drawings 2.7.8 Size 5 The following dimension drawing shows MDX61B size 5, dimensions in mm (in) 280 (11.0) 330 (13.0) 140 (5.51) 2 (0.08) 7 (0.3) 2058963851 System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 67 Technical Data of Basic Unit ® MOVIDRIVE MDX61B dimension drawings 2.7.9 Size 6 The following dimension drawing shows MDX61B size 6, dimensions in mm (in) 382 (15.0) 2 (0.08) 140 (5.51) 11 (0.43) 9 (0.4) 294 (11.6) 318 (12.5) 2058967435 System Manual –...
  • Page 68 Technical Data of Basic Unit ® MOVIDRIVE MDX61B dimension drawings 2.7.10 Size 7 The following dimension drawing shows MDX61B size 7, dimensions in mm (in) 575 (22.6) 225 (8.86) (0.39) 700 (27.6) 473(18.62) 2081838859 System Manual – MOVIDRIVE® MDX60B/61B...

  • Page 69: Iposplus

    Technical Data of Basic Unit ® IPOSplus plus® IPOS 2.8.1 Description plus® ® IPOS positioning and sequence control is integrated into every MOVIDRIVE plus® inverter as standard. IPOS can be used to execute control functions and positioning tasks either simultaneously or independently of one another. plus®...
  • Page 70 Technical Data of Basic Unit ® IPOSplus With encoder • Positioning with selectable travel speed, positioning ramp and jerk limitation feedback only • Precontrol for position, speed and torque control loops with minimized lag error • Two touch probe inputs •...

  • Page 71: Dbg60B Keypad Option

    Technical Data of Basic Unit DBG60B keypad option DBG60B keypad option 2.9.1 Description ® The basic version of MOVIDRIVE does not have a DBG60B keypad and can be upgraded to include the keypad as an option. Keypad Language variants Part number DE / EN / FR / IT / ES / PT / NL DBG60B-01 1820 403 1...
  • Page 72 Technical Data of Basic Unit DBG60B keypad option 2.9.3 Features • Illuminated text display, range of languages • Keypad with 21 keys • Selection between user menu, detailed parameter menu and startup menu in VFC mode (CFC and SERVO startup is not possible with the DBG60B) ®...

  • Page 73: Dbm60B/Dkg60B Housing Option For Dbg60B

    Technical Data of Basic Unit DBM60B/DKG60B housing option for DBG60B 2.10 DBM60B/DKG60B housing option for DBG60B 2.10.1 Part numbers • DBM60B 08248532 • DKG60B 08175837 2.10.2 Description The DBM60B option can be used to mount the keypad close to the inverter (e.g. in the control cabinet door).

  • Page 74: Technical Data Of Regenerative Power Supply Units

    The prerequisite is a powerful supply system. For more detailed information, ® refer to the "MOVIDRIVE MDR60A Regenerative Power Supply Unit" system manual. This manual can be ordered from SEW-EURODRIVE. ® ® MOVIDRIVE MDR60A supplies the DC link circuit of the connected MOVIDRIVE inverter with electrical power from the supply system in motor operation and returns regenerative power to the supply system in regenerative operation.
  • Page 75 Technical Data of Regenerative Power Supply Units ® MOVIDRIVE MDR60A regenerative power supply units 3.1.3 Characteristics of the regenerative power supply unit compared to an inverter with braking resistors • Energy balance: Regenerative power is fed back into the supply system instead of being converted into waste heat.
  • Page 76 Technical Data of Regenerative Power Supply Units ® MOVIDRIVE MDR60A regenerative power supply units ® 3.1.5 Technical Data MOVIDRIVE MDR60A Regenerative Power Supply ® MOVIDRIVE MDR60A size 3 ® MOVIDRIVE MDR60A 0150-503-01 0370-503-00 (size 3) (size 3) Part number 1825 012 2 826 658 1 INPUT Rated supply voltage...
  • Page 77 Technical Data of Regenerative Power Supply Units ® MOVIDRIVE MDR60A regenerative power supply units ® MOVIDRIVE MDR60A size 4 and size 6 ® MOVIDRIVE MDR60A 0750-503-00 1320-503-00 (size 4) (size 6) Part number 826 556 9 827 952 7 INPUT Nominal line voltage 3 ×...
  • Page 78 Technical Data of Regenerative Power Supply Units ® MOVIDRIVE MDR60A regenerative power supply units 3.1.6 Dimension drawings of MDR60A Size 3 7 (0.3) 173 (6.81) 173 (6.81) 221(8.70) 221(8.70) 1454310923 All dimensions in mm (in) System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 79 Technical Data of Regenerative Power Supply Units ® MOVIDRIVE MDR60A regenerative power supply units Size 4 7 (0.3) 140 (5.51) 160 (6.30) 280(11.0) 205(8.07) 1454339595 All dimensions in mm (in) System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 80 Technical Data of Regenerative Power Supply Units ® MOVIDRIVE MDR60A regenerative power supply units Size 6 378 (14.88) 348 (13.70) 304 (11.96) (0.39) 19.32 (0.76) operation phase failure overtemperature overcurrent/UcE off/collective error reset Freigabe 1454342923 All dimensions in mm (in) System Manual –...
  • Page 81 3.1.7 DC link connection SEW-EURODRIVE recommends using the following cable sets for the DC link connection. These cable sets offer the appropriate dielectric strength and are also color- coded. Color coding is necessary because cross-polarity and ground faults could cause irreparable damage to the connected equipment.

  • Page 82: Technical Data Of Options

    Technical Data of Options ® DEH11B Hiperface encoder card option Technical Data of Options ® DEH11B Hiperface encoder card option 4.1.1 Part number 824 310 7 4.1.2 Description ® The option capable MOVIDRIVE MDX61B units can be equipped with the DEH11B ®...

  • Page 83: Der11B Resolver Card Option

    Technical Data of Options DER11B resolver card option DER11B resolver card option 4.2.1 Part number 824 307 7 4.2.2 Description ® Option-capable MOVIDRIVE MDX61B units can be equipped with resolver card type DER11B. The resolver card offers one input for the resolver as motor encoder and one input for an external encoder, also referred to as distance encoder.

  • Page 84: Deu21B Multi-Encoder Card Option

    Technical Data of Options DEU21B multi-encoder card option DEU21B multi-encoder card option 4.3.1 Part number 1822 169 6 4.3.2 Description ® Option-capable MOVIDRIVE MDX61B units can be equipped with a DEU21B multi- encoder card. The encoder card offers one input for the motor encoder and one input for an external encoder, also referred to as distance encoder.

  • Page 85: Deh21B/Dip11B Absolute Encoder Card Option

    Technical Data of Options DEH21B/DIP11B absolute encoder card option DEH21B/DIP11B absolute encoder card option 4.4.1 Part numbers • DEH21B: 1820 818 5 • DIP11B: 824 969 5 4.4.2 Description ® The DEH21B and DIP11B options extend the MOVIDRIVE B system to include an SSI interface for absolute encoders.
  • Page 86 Technical Data of Options DEH21B/DIP11B absolute encoder card option 4.4.3 Electronics data for DEH21B DEH21B option Motor encoder connection Permitted encoder types: X15: ® • Hiperface encoder • Sin/cos encoder V = AC 1 V • TTL encoder with negated tracks •...
  • Page 87 Technical Data of Options DEH21B/DIP11B absolute encoder card option 4.4.4 Electronics data for DIP11B DIP11B option Binary input connection X60:1 ... 8 DI10 ... DI17 isolated via optocoupler, PLC compatible (EN 61131), scanning cycle 1 ms ≈ 3 kΩ, I ≈...

  • Page 88: Connector Adapter For Unit Replacement Md_60A - Mdx60B/61B

    Technical Data of Options Connector adapter for unit replacement MD_60A - MDX60B/61B Connector adapter for unit replacement MD_60A - MDX60B/61B ® The following adapters are available for rapid replacement of a MOVIDRIVE A unit with ® a MOVIDRIVE B unit during system operation. •...
  • Page 89 Technical Data of Options Connector adapter for unit replacement MD_60A - MDX60B/61B Terminal of the 15-pin sub D connector Core color in Terminal of 9-pin sub ® (MOVIDRIVE MDX61B, DEH11B option, X15) prefabricated cable D socket (encoder end) Yellow (YE) Red (RD) Pink (PK) Violet (VT)

  • Page 90: Dwe11B/12B Interface Adapter Option

    Technical Data of Options DWE11B/12B interface adapter option DWE11B/12B interface adapter option 4.6.1 Part number and description • DWE11B, part number 188 187 6 The interface adapter DWE11B (HTL→TTL) in the form of an adapter cable is used to connect single-ended HTL encoders to the DEH11B/DEH21B option. Only the A, B and C tracks are connected.
  • Page 91 HTL encoders to the DEH11B/DEH21B option. In addition to the A, B and C track, you will also have to connect the negated tracks (A, B, C). SEW-EURODRIVE recommends using this interface adapter for any new system.

  • Page 92: Uws11A Interface Adapter Option

    Technical Data of Options UWS11A interface adapter option UWS11A interface adapter option 4.7.1 Part number 822 689 X 4.7.2 Description The UWS11A option converts RS232 signals, for example from the PC, into RS485 signals. These RS485 signals can then be routed to the RS485 interface of the ®...
  • Page 93 Technical Data of Options UWS11A interface adapter option 4.7.6 Technical data UWS11A Part number 822 689 X Ambient temperature 0 ... 40 °C Storage temperature -25 °C ... +70 °C (according to EN 60721-3-3, class 3K3) Degree of protection IP20 Current consumption Max.

  • Page 94: Uws21B Interface Adapter Option

    Technical Data of Options UWS21B interface adapter option UWS21B interface adapter option 4.8.1 Part number 1820 456 2 4.8.2 Description The UWS21B option converts RS232 signals, for example from the PC, into RS485 ® signals. These RS485 signals can then be routed to the XT slot of MOVIDRIVE 4.8.3 RS232 interface The connection of UWS21B with PC is made using a standard serial interface cable...
  • Page 95 Technical Data of Options UWS21B interface adapter option 4.8.7 Technical data UWS21B Part number 1 820 456 2 Ambient temperature 0 ... 40 °C Storage temperature -25 °C ... +70 °C (according to EN 60721-3-3, class 3K3) Degree of protection IP20 Weight 300 g (0.7 lb)

  • Page 96: Usb11A Interface Adapter Option

    Technical Data of Options USB11A interface adapter option USB11A interface adapter option 4.9.1 Part number 824 831 1 4.9.2 Description Option USB11A can be used to connect a PC or laptop with a USB interface to the XT ® slot of MOVIDRIVE B.
  • Page 97 Technical Data of Options USB11A interface adapter option 4.9.7 Technical data USB11A Part number 824 831 1 Ambient temperature 0 ... 40 °C Storage temperature -25 °C ... +70 °C (according to EN 60721-3-3, class 3K3) Degree of protection IP20 Weight 300 g (0.7 lb) Dimensions...

  • Page 98: Dwi11A Dc 5 V Encoders Supply Option

    Note that if a short circuit occurs in the sensor cable, the connected encoder may be exposed to a voltage higher than permitted. 4.10.3 Recommendation Use prefabricated cables from SEW for the encoder connection. 4.10.4 Dimension drawing 68 (2.7) 5 (0.2) 22.5 (0.886)
  • Page 99 Technical Data of Options DWI11A DC 5 V encoders supply option 4.10.5 Technical data DWI11A DC 5 V encoder supply option Part number 822 759 4 Voltage input DC 10...30 V, I = DC 120 mA Encoder power supply DC +5 V (up to V ≈...

  • Page 100: Dio11B Input/Output Card Option

    Technical Data of Options DIO11B input/output card option 4.11 DIO11B input/output card option 4.11.1 Part number 824 308 5 4.11.2 Description ® The number of inputs/outputs of the basic MOVIDRIVE B unit can be expanded with the DIO11B option. The DIO11B option is plugged into the fieldbus slot. If the fieldbus slot is not available, you can plug the DIO11B option into the expansion slot.
  • Page 101 Technical Data of Options DIO11B input/output card option 4.11.4 Functions • 8 binary inputs • 8 binary outputs • 1 analog differential input (DC 0...10 V, DC -10 V...+10 V, DC 0...20 mA with corresponding load) • 2 analog outputs (DC -10 V ... +10 V, DC 0...20 mA, DC 4...20 mA) System Manual –...

  • Page 102: Dfp21B Profibus Fieldbus Interface Option

    ® DP serial bus system. The device master data (GSD) and type files for MOVIDRIVE are available from the SEW homepage (http://www.sew-eurodrive.de) under "Software" to help with project planning and facilitate startup. PROFIBUS-DP (Decentralized Periphery) is primarily used at the sensor/actuator level where fast response times are required.

  • Page 103: Dfi11B Interbus Fieldbus Interface Option

    Technical Data of Options DFI11B INTERBUS fieldbus interface option 4.13 DFI11B INTERBUS fieldbus interface option 4.13.1 Part number 824 309 3 4.13.2 Description ® MOVIDRIVE B can be equipped with a fieldbus interface for the non-proprietary and standardized INTERBUS sensor/actuator bus system. INTERBUS is defined in EN 50254 / DIN 19258 and, as far as its function is concerned, it consists of a process data channel and a parameter data channel.

  • Page 104: Dfi21B Interbus Optical Fiber Fieldbus Interface Option

    Technical Data of Options DFI21B INTERBUS optical fiber fieldbus interface option 4.14 DFI21B INTERBUS optical fiber fieldbus interface option 4.14.1 Part number 824 311 5 4.14.2 Description ® MOVIDRIVE B can be equipped with a fieldbus interface for the non-proprietary and standardized sensor/actuator bus system INTERBUS / INTERBUS with optical fibers (INTERBUS optical fiber).

  • Page 105: Dfe32B Profinet Io Rt Fieldbus Interface Option

    Technical Data of Options DFE32B PROFINET IO RT fieldbus interface option 4.15 DFE32B PROFINET IO RT fieldbus interface option 4.15.1 Part number 1821 345 6 4.15.2 Description ® The MOVIDRIVE MDX61B inverter enables you to use the DFE32B option to connect to higher-level automation, project planning and visualization systems via Ethernet (PROFINET/IO protocol) thanks to its powerful, universal fieldbus interface.
  • Page 106 Technical Data of Options DFE32B PROFINET IO RT fieldbus interface option 4.15.4 Functions • PROFINET IO protocol • Two RJ45 plug connectors for star or line type cabling • Up to 10 process data and PROFINET diagnostic parameter data items can be transferred at the same time •...

  • Page 107: Dfe33B Ethernet/Ip And Modbus/Tcp Fieldbus Interface Option

    2 x RJ45 with integrated switch and autocrossing Addressing 4 byte IP address or MAC-ID (00-0F-69-xx-xx-xx) Manufacturer ID • 013B (EtherNet/IP) • "SEW-EURODRIVE" (Modbus/TCP) (Vendor ID) ® Tools for startup • MOVITOOLS MotionStudio engineering software version 5.40 or higher. •...
  • Page 108 Technical Data of Options DFE33B EtherNet/IP and Modbus/TCP fieldbus interface option 4.16.4 Functions • EtherNet/IP protocol • Two RJ45 plug connectors for star or line type cabling • Up to 10 process data and parameter data items can be transferred at the same time •...

  • Page 109: Dfe24B Ethercat ® Fieldbus Interface Option

    Technical Data of Options ® DFE24B EtherCAT fieldbus interface option ® 4.17 DFE24B EtherCAT fieldbus interface option 4.17.1 Part number 1821 126 7 4.17.2 Description ® The MOVIDRIVE MDX61B inverter enables you to use the DFE24B option to connect ® to higher-level automation, project planning and visualization systems via EtherCAT thanks to its powerful, universal fieldbus interface.

  • Page 110: Dfd11B Devicenet Fieldbus Interface Option

    MDX61B units. The DFD11B option enables communication with the machine control for a maximum of 10 process data. You need an EDS file to be able to integrated the DFD11B in the machine control. You can download this file from the SEW homepage in the Software section.

  • Page 111: Dfc11B Can/Canopen Fieldbus Interface Option

    The DFC11B option enables communication with the machine control for a maximum of 10 process data. You need an EDS file to be able to integrate the DFC11B in the higher-level CANopen control. You can download this file from the SEW homepage in the Software section.

  • Page 112: Drs11B Synchronous Operation Card Option

    The DRS11B option enables a group of motors to run in angular synchronous operation or in an adjustable proportional relationship. For detailed information, refer to the "DRS11B Synchronous Operation Card" manual, which can be ordered from SEW- EURODRIVE. The basis for synchronous operation is the continuous comparison of the rotor angle positions of the master and slave motors.

  • Page 113: Dfs11B Fieldbus Interface Option Profibus Dp-V1 With Profisafe

    B are available from the SEW homepage (http://www.sew- eurodrive.com) under "Software" to help with project planning and facilitate startup. For more detailed information, refer to the "DFS11B Fieldbus Interface PROFIBUS DP-V1 with PROFIsafe" manual. You can order this manual from SEW-EURODRIVE. 4.21.3 Electronics data DFS11B option...
  • Page 114 Technical Data of Options DFS11B fieldbus interface option PROFIBUS DP-V1 with PROFIsafe 4.21.4 Safety part Safety characteristics Maximum possible safety class • SIL 3 according to EN 61508 • Category 4 according to EN 954-1 • Performance level e according to EN ISO 13849-1 System structure 2 channels with diagnostics (1002D) Operating mode selection...

  • Page 115: Dfs12B Fieldbus Interface Option Profibus Dp-V1 With Profisafe

    SEW homepage (http://www.sew-eurodrive.com) under "Software" to help with project planning and facilitate startup. For more detailed information, refer to the "DFS12B Fieldbus Interface PROFIBUS DP-V1 with PROFIsafe" manual. You can order this manual from SEW-EURODRIVE. 4.22.3 Electronics data DFS12B option...

  • Page 116: Dfs21B Fieldbus Interface Option Profinet Io With Profisafe

    Web server makes it possible for the user to access diagnostic values quickly and easily using a standard browser (e.g. Internet Explorer). For more detailed information, refer to the "DFS21B Fieldbus Interface PROFINET IO with PROFIsafe" manual. You can order this manual from SEW-EURODRIVE. 4.23.3 Electronics data DFS21B option Application protocols •...
  • Page 117 Technical Data of Options DFS21B fieldbus interface option PROFINET IO with PROFIsafe 4.23.4 Safety part Safety characteristics Maximum possible safety class • SIL 3 according to EN 61508 • Category 4 according to EN 954-1 • Performance level e according to EN ISO 13849-1 System structure 2 channels with diagnostics (1oo2D) Operating mode selection...

  • Page 118: Dfs22B Fieldbus Interface Option Profinet Io With Profisafe

    Web server makes it possible for the user to access diagnostic values quickly and easily using a standard browser (e.g. Internet Explorer). For more detailed information, refer to the "DFS22B Fieldbus Interface PROFINET IO with PROFIsafe" manual. You can order this manual from SEW-EURODRIVE. 4.24.3 Electronics data DFS22B option Application protocols •...

  • Page 119: Movisafe ® Dcs21B/31B Safety Module Option

    DCS21B option must be used together with the DFS12B fieldbus interface (PROFIBUS DP-V1) or DFS22B (PROFINET IO). The DCS21B/31B option is plugged into the expansion slot. For detailed information, refer to the "DCS21B/31B Safety Monitor" manual, which you can order from SEW-EURODRIVE. System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 120 For connecting an encoder to both MOVIDRIVE B and the DCS21B/31B option, you fabricated cables can order prefabricated cables from SEW-EURODRIVE. Prefabricated cables allow you to split the encoder signals and to connect the encoder to the options DCS21B/31B and DEH11B/21B or DEU21B.
  • Page 121 Technical Data of Options ® MOVISAFE DCS21B/31B safety module option 4.25.3 Electronics data DCS21B/31B option LED alarm/error LED watchdog LED system B LED system A X80: Power supply connection X81: Connection binary inputs X82: Connection of binary outputs DO0, DO1 X83: Terminal for binary output DO2 X84: Connection of incremental, sin/cos or absolute encoder (encoder 1) X85: Connection of incremental, sin/cos or absolute encoder (encoder 2)

  • Page 122: Movi-Plc ® Basic Dhp11B Controller Option

    System bus • 2 system buses (CAN) to control 12 inverters and CANopen I/O modules ® • CAN layer 2 (SCOM cyclic, acyclic) or via the SEW MOVILINK protocol • Baud rate: 125 kbaud ... 1 Mbaud • External bus terminator •...

  • Page 123: Ost11B Option

    Technical Data of Options OST11B option 4.27 OST11B option 4.27.1 Part number 1820 544 5 4.27.2 Description ® Option OST11B provides an additional RS485 interface (COM2) for MOVI-PLC basic DHP11B in terminal design or as an engineering interface. Use option OST11B only in ®...

  • Page 124: Dhe/Dhf/Dhr21 And Dhe/Dhf/Dhr41B Controller Option

    ® of SEW inverters and offers a simple upgrade to a more powerful MOVI-PLC version due to the fact that all possible programs can be executed. ®...
  • Page 125 Technical Data of Options DHE/DHF/DHR21 and DHE/DHF/DHR41B controller option CCU standard The "CCU standard" performance class is intended for application modules with single- performance class axis functionality and medium response times. A maximum of 16 axes can be connected to a configurable application controller. The following application modules are available and can be started up using the AxisConfigurator tool.
  • Page 126 Technical Data of Options DHE/DHF/DHR21 and DHE/DHF/DHR41B controller option 4.28.2 DHE21B/41B electronics data DHE21B/41B option Part number • DHE21B option: 1823 607 3 DHE41B option: 1821 160 7 Electrical supply The following applies to all units (MDX, MX, compact controller): •...
  • Page 127 Engineering takes place via one of the following interfaces: • Ethernet 2 (X37) • In preparation: USB (X35) ® Engineering for all SEW components connected to the MOVI-PLC advanced DHE41B ® control card can be performed using the MOVI-PLC advanced DHE41B control card. ®...
  • Page 128 Technical Data of Options DHE/DHF/DHR21 and DHE/DHF/DHR41B controller option 4.28.3 DHF21B/41B electronics data INFORMATION For connections identical with DHE41B, refer to the "DHE41B electronics data" section. DHF21B/41B option Part number • DHF21B: 1823 608 1 • DHF41B: 1821 161 5 ®...
  • Page 129 Technical Data of Options DHE/DHF/DHR21 and DHE/DHF/DHR41B controller option 4.28.4 DHR21B/41B electronics data INFORMATION Connections identical with those of the DHE21B/41B and DHF21B/41B options are described in the chapters "DHE21B/41B option" and "DHF21B/41B option". DHR21B/41B option Part number • DHR21B: 1823 610 3 •...

  • Page 130: Bst Safety-Related Brake Module Option

    4.29.1 Part numbers The safety-related brake module is available in three variants: Type designation Part number Approved SEW disk brakes BST 0.6S-460V-00 0 829 971 4 All brake coils with a brake coil voltage of AC 460 V and a coil power ≤...
  • Page 131 Technical Data of Options BST safety-related brake module option 4.29.3 Electronics data 13/ 14 /15 3/4 5/NC/6 1/ NC /2 Terminal Function DC link voltage input SVI24 Safety-relevant control voltage V input 24 V safe Reference potential for safety-relevant control voltage V S0V24 24 V safe DBI24...

  • Page 132: Technical Data Of External Accessories

    Technical Data of External Accessories DMP11B mounting panel option Technical Data of External Accessories DMP11B mounting panel option 5.1.1 Part number 818 398 8 5.1.2 Description DMP11B 1454393867 ® ® If a MOVIDRIVE MD_60A size 2 unit is to be replaced by MOVIDRIVE MDX61B size 2S, the MDX61B size 2S can be fitted on the existing mounting plate with the DMP11B mounting panel.

  • Page 133: Dlb11B Touch Guard Option

    Technical Data of External Accessories DLB11B touch guard option DLB11B touch guard option 5.2.1 Part number 823 111 7 (12 pieces included in the scope of delivery) 5.2.2 Description 1454399115 Degree of protection IP20 can be achieved with touch guard DLB11B for the following units: ®...

  • Page 134: Dlb21B Touch Guard Option (For Size 7)

    Technical Data of External Accessories DLB21B touch guard option (for size 7) DLB21B touch guard option (for size 7) 5.3.1 Part number 1 822 608 6 5.3.2 Description 2422310283 You can use the DLB21B touch guard to achieve degree of protection IP20 for the following units: ®...

  • Page 135: Dls11B Mounting Base Option (For Size 7)

    Technical Data of External Accessories DLS11B mounting base option (for size 7) DLS11B mounting base option (for size 7) 5.4.1 Part number 1 822 602 7 5.4.2 Description 2422218507 ® The mounting base is designed specifically for installation of MOVIDRIVE B size 7 (MDX61B1600/2000/2500) in the control cabinet.

  • Page 136: Dlh11B Wall Bracket (For Size 7)

    Technical Data of External Accessories DLH11B wall bracket (for size 7) DLH11B wall bracket (for size 7) 5.5.1 Part number 1 822 610 8 5.5.2 Description 2422218507 ® The wall bracket is used for attaching MOVIDRIVE B size 7 (MDX61B1600/2000/2500) to a wall.

  • Page 137: Dla11B Connection Kit Option (For Size 7)

    Technical Data of External Accessories DLA11B connection kit option (for size 7) DLA11B connection kit option (for size 7) 5.6.1 Part number 1 822 312 5 5.6.2 Description 2422220427 Connection material for connecting supply system and motor cables with cross sections up to 240 mm to the following units: ®...

  • Page 138: Dlk11B Air Duct Option (For Size 7)

    Technical Data of External Accessories DLK11B air duct option (for size 7) DLK11B air duct option (for size 7) 5.7.1 Part number 1 822 603 5 5.7.2 Description 2076990731 ® Air duct for dissipating heat from MOVIDRIVE B size 7 (MDX61B1600/2000/2500). The air duct extends the integrated unit air duct of size 7 to the control cabinet roof to dissipate heat from the control cabinet.

  • Page 139: Dlz11B Dc Link Coupling Option (For Size 7)

    Technical Data of External Accessories DLZ11B DC link coupling option (for size 7) DLZ11B DC link coupling option (for size 7) 5.8.1 Part number The DLZ11B DC link coupling is available in three different lengths: Type Part number DLZ11B / 100 mm 1 823 193 4 DLZ11B / 200 mm 1 823 566 2...

  • Page 140: Dlz12B Dc Link Adapter Option (For Size 7)

    Technical Data of External Accessories 2Q DLZ12B DC link adapter option (for size 7) 2Q DLZ12B DC link adapter option (for size 7) 5.9.1 Part number 1 822 729 5 5.9.2 Description 2422222347 DC link adapter for routing the DC link connection to the bottom of the unit. Only for size 7 (160 kW…250 kW).

  • Page 141: Dlz14B Dc Link Adapter Option (For Size 7)

    Technical Data of External Accessories 4Q DLZ14B DC link adapter option (for size 7) 5.10 4Q DLZ14B DC link adapter option (for size 7) 5.10.1 Part number 1 822 728 7 5.10.2 Description 2435823499 DC link adapter for routing the DC link connection to the bottom of the unit. Only for size 7 (160 kW…250 kW).

  • Page 142: Technical Data Of Braking Resistors, Chokes And Filters

    • Protection against contact (IP54) resistors • Internal thermal overload protection (non-replaceable fuse) • Touch guard and mounting rail attachment available from SEW as accessories Wire and grid • Perforated sheet cover (IP20) open to mounting surface resistors • The short-term load capacity of wire and grid resistors is higher than in flat-type ®...
  • Page 143 UL and cUL approval Type BW... braking resistors are UL and cUL approved in conjunction with ® MOVIDRIVE B inverters. SEW-EURODRIVE will provide certification on request. The BW...-T and BW...-P braking resistors have cRUus approval independent of the ® MOVIDRIVE inverters.
  • Page 144 Technical Data of Braking Resistors, Chokes and Filters BW... braking resistor option / BW...-T / BW...-P 6.1.4 Assignment to AC 400/500 V units (...-5_3) BW090- BW072- BW072- Braking resistor type BW... BW100-005 BW100-006 BW168 BW268 P52B Part number 824 563 0 826 269 1 821 701 7 826 058 3...
  • Page 145 Technical Data of Braking Resistors, Chokes and Filters BW... braking resistor option / BW...-T / BW...-P Braking resistor type BW... BW018-015 Part number 821 684 3 Braking resistor type BW...-T/-P BW018-015-P BW018-035-T BW018-075-T BW915-T Part number 1820 416 3 1820 138 5 1820 139 3 1820 413 9 Continuous braking power...
  • Page 146 Technical Data of Braking Resistors, Chokes and Filters BW... braking resistor option / BW...-T / BW...-P Braking resistor type BW...-T/-P BW106-T BW206-T BW1.4-170 BW003-420-T Part number 1820 083 4 1820 412 0 1330 152 7 1330 124 5 Continuous braking power 13.5 kW 18 kW 17 kW...
  • Page 147 Technical Data of Braking Resistors, Chokes and Filters BW... braking resistor option / BW...-T / BW...-P 6.1.5 Assignment to AC 230 V units (...-2_3) Braking resistor type BW... BW039- BW039- BW039- BW027- BW027- Part number 821 687 8 821 688 6 821 689 4 822 422 6 822 423 4 Braking resistor type BW...-T BW039-...
  • Page 148 Technical Data of Braking Resistors, Chokes and Filters BW... braking resistor option / BW...-T / BW...-P Braking resistor type BW...-T/-P BW018-075-T BW915-T BW012-025-P BW012-050-T BW012-100-T BW106-T BW206-T Part number 1820 139 3 1820 413 9 1820 414 7 1820 140 7 1820141 5 1820 083 4 1820 412 0 Continuous braking power...
  • Page 149 Technical Data of Braking Resistors, Chokes and Filters BW... braking resistor option / BW...-T / BW...-P 6.1.7 Dimension drawing of BW.. braking resistors / BW...-T / BW...-P BW... : • 1 = Flat design The connecting lead is 500 mm (19.7 in) long. The scope of delivery includes four M4 stud bolts each of type 1 and 2.
  • Page 150 Technical Data of Braking Resistors, Chokes and Filters BW... braking resistor option / BW...-T / BW...-P BW... type Mounting Main dimensions mm (in) Fastening parts mm (in) Cable gland Weight position kg (lb) BW..-T/ BW...-P A/A' BW100-006-T 549 (21.6) 120 (4.72) 92 (3.6) 430 (16.9) 80 (3.1)
  • Page 151 4 (1.6) 20 (0.79) 6 (0.2) 17.5 (0.69) 0.5 (1) Support rail A mounting rail attachment HS001 is available from SEW-EURODRIVE, part number installation 822 194 4, for mounting the touch guard on a mounting rail. System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 152 Technical Data of Braking Resistors, Chokes and Filters BW... braking resistor option / BW...-T / BW...-P 6.1.11 DKB11A heat sink for braking resistors in flatpack design Part number 814 345 5 Description The DKB11A heat sink for braking resistors in flat design provides a space-saving means for mounting the braking resistors (BW072-005, BW100-005) beneath ®...

  • Page 153: Nd.. Line Choke Option

    Technical Data of Braking Resistors, Chokes and Filters ND.. line choke option ND.. line choke option Using line chokes is optional in the following instances: • To support overvoltage protection • To smoothen the line current, to reduce harmonics • Protection in the event of distorted line voltage •...
  • Page 154 Technical Data of Braking Resistors, Chokes and Filters ND.. line choke option 6.2.1 ND.. dimension drawings Dimension drawing for line chokes ND020.. / ND030.. / ND045.. / ND085.. 1U1 1U2 1V1 1V2 1W1 1W2 1455926923 Space for installation terminals Input: 1U1, 1V1, 1W1 Any mounting position Output: 1U2, 1V2, 1W2 Dimension drawing for line chokes ND150..

  • Page 155: Nf...-... Line Filter Option

    Technical Data of Braking Resistors, Chokes and Filters NF...-... line filter option NF...-... line filter option • To suppress interference emission on the line side of inverters. ® • Do not switch between the NF... line filter and MOVIDRIVE ® •...
  • Page 156 Technical Data of Braking Resistors, Chokes and Filters NF...-... line filter option Line filter type NF300-503 NF600-503 Part number 827 419 3 1 796 338 9 Rated line voltage line 3 × AC 380 V - 500 V, 50/60 Hz (according to EN 50160) Nominal current AC 300 A...
  • Page 157 Technical Data of Braking Resistors, Chokes and Filters NF...-... line filter option 6.3.1 Dimension drawing for NF line filter Input Output 1456387083 Any mounting position Mounting dimensions mm Hole dimension Main dimensions mm (in) Weight Line filter (in) mm (in) type connection kg (lb)
  • Page 158 Technical Data of Braking Resistors, Chokes and Filters NF...-... line filter option 6.3.2 Dimension drawing of NF600-503 line filter 1456387083 Any mounting position Weight Line filter type connection kg (lb) NF600-503 16.8 (37) System Manual – MOVIDRIVE® MDX60B/61B...

  • Page 159: Hd... Output Choke Option

    Technical Data of Braking Resistors, Chokes and Filters HD... output choke option HD... output choke option • For suppression of interference from the unshielded motor cable. For HD001 to HD003 we recommend routing the motor cable through the output choke with 5 loops.
  • Page 160 Technical Data of Braking Resistors, Chokes and Filters HD... output choke option 6.4.2 Dimension drawing of HD004 MOVIDRIVE ® HD004 1457368587 Hole Mounting dimensions mm Main dimensions mm (in) Inner Ø mm (in) dimension mm Weight Output (in) (in) choke type kg (lb) HD004 150 (5.91)
  • Page 161 Technical Data of Braking Resistors, Chokes and Filters HD... output choke option 6.4.3 Dimension drawing of HD005 2435821579 Weight Output choke type connection kg (lb) HD005 16 (35.3) System Manual – MOVIDRIVE® MDX60B/61B...

  • Page 162: Hf... Output Filter Option

    10 Hz applies above f = 60 Hz for the nominal through current I 3) Observe the chapter on EMC-compliant installation according to EN 61800-3 in the SEW documentation 4) Only applies for operation without V connection. For operating the inverter with V...
  • Page 163 = 60 Hz for the nominal through current I 3) Observe the chapter on EMC-compliant installation according to EN 61800-3 in the SEW documentation 4) Only applies for operation without DC link connection. For operation with DC link connection, observe the project planning instructions in ®...
  • Page 164 Technical Data of Braking Resistors, Chokes and Filters HF... output filter option 6.5.1 Dimension drawings of HF...-503 output filters HF008 / 015 / 022 / 030-503 HF040/055/075-503 MOVIDRIVE ® MOVIDRIVE ® MOVIDRIVE ® 1472824587 Only the mounting position shown in the dimension drawing is permitted. Hole Mounting dimensions Ventilation clearances...
  • Page 165 Technical Data of Braking Resistors, Chokes and Filters HF... output filter option 6.5.2 Dimension drawings of HF...-403 output filters 1472830731 Mounting dimensions mm (in) Hole Ventilation clearances Main dimensions mm (in) dimens. Standard mounting Horizontal mm (in) Type mm (in) position mounting pos.

  • Page 166: Prefabricated Cables

    Cable sets for DC link connection MDR → MDX 7.2.1 Description SEW-EURODRIVE strongly recommends using the cable sets listed in the table below. These cable sets offer the appropriate dielectric strength and are also color-coded. Color coding is necessary because cross-polarity and ground faults could cause irrepa- rable damage to the connected equipment.

  • Page 167: Cm Motor Cables With Connector On Motor End

    Prefabricated Cables CM motor cables with connector on motor end CM motor cables with connector on motor end 7.3.1 Motor cables: Number of cores and Part number Installation type for motor Cable cross section 4×1.5 mm 199 179 5 CM..SM51/61 4×2.5 mm 199 181 7 CM..SM52/62...

  • Page 168: Cm Brakemotor Cables With Connector On Motor End

    Prefabricated Cables CM brakemotor cables with connector on motor end CM brakemotor cables with connector on motor end 7.4.1 Motor cables: Number of cores and Part number Installation type for motor Cable cross section 4×1.5 mm + 3×1.0 mm 199 189 2 CM..BR SB51/61 4×2.5 mm + 3×1.0 mm...

  • Page 169: Cmd/Cmp Motor Cables With Connector On Motor End

    Prefabricated Cables CMD/CMP motor cables with connector on motor end CMD/CMP motor cables with connector on motor end 7.5.1 Motor cables: Number of cores and Part number Installation type for motor Cable cross section 4×1.5 mm 0 590 454 4 CMD..

  • Page 170: Cmp Brakemotor Cables For By Brake With Connector At Motor End

    Prefabricated Cables CMP brakemotor cables for BY brake with connector at motor end 7.6.2 Extension cables: Number of cores and Part number Installation type for motor Cable cross section 4×1.5 mm + 3×1 mm 1 335 422 1 SB11 4×2.5 mm + 3×1 mm 1 335 424 8 SB12...

  • Page 171: Encoder Cable Selection: Meaning Of The Symbols

    Prefabricated Cables Encoder cable selection: Meaning of the symbols Encoder cable selection: Meaning of the symbols The connection cables are assigned a part number and a symbol. The symbols have the following meaning: Symbol Meaning Connection cable connector → connector for fixed installation Extension connection cable connector →...

  • Page 172: Encoder Cables For Dr Motors On X15 Deh11B/Deh21B/Deu21B

    Prefabricated Cables Encoder cables for DR motors on X15 DEH11B/DEH21B/DEU21B Encoder cables for DR motors on X15 DEH11B/DEH21B/DEU21B DEH11B ES7S, ES7R, AS7W DEH21B DR71...132 DR71...132 ES7S, ES7R, AS7W ES7S, ES7R, AS7W DEU21B DEH11B ES7C, AS7Y DEH21B DEH11B DR71...132 DEU21B ES7C EG7S, EG7R, AG7W DEH11B DEH21B...
  • Page 173 Prefabricated Cables Encoder cables for DR motors on X15 DEH11B/DEH21B/DEU21B 7.9.1 Required prefabricated cables • Part number: 1361 762 1 or 1361 764 8 • Cable with D-sub 15 plug connector and encoder connection cover: • Part number 1362 202 1 or 1362 204 8 •...
  • Page 174 Prefabricated Cables Encoder cables for DR motors on X15 DEH11B/DEH21B/DEU21B • Part number: 1362 196 3 • Cable with encoder connection cover and M23 plug connector: • Part number: 1362 318 4 • Cable with conductor end sleeves and M23 plug connector: •...
  • Page 175 Prefabricated Cables Encoder cables for DR motors on X15 DEH11B/DEH21B/DEU21B • Part number: 1362 322 2 • Cable with D-sub 9 plug connector and encoder connection cover: • Part number: 1362 321 4 • Cable with D-sub 9 plug connector and conductor end sleeves: •...
  • Page 176 Prefabricated Cables Encoder cables for DR motors on X15 DEH11B/DEH21B/DEU21B • Part number: 1362 196 3 • Possibility 1: Cable with encoder connection cover and M23 plug connector: • Part number: 1362 318 4 • Cable with M23 plug connector and conductor end sleeves: •...
  • Page 177 Prefabricated Cables Encoder cables for DR motors on X15 DEH11B/DEH21B/DEU21B Encoder cables Motor size Encoder type Installation Part number 1362 196 3 1362 318 4 1362 319 2 DR71 – 132 ES7C, 1362 197 1 DR160 – 225 EG7C, 1362 323 0 1362 324 9 188 180 9 (DWE12B)
  • Page 178 Prefabricated Cables Encoder cables for DR motors on X15 DEH11B/DEH21B/DEU21B • Part number: 1362 629 9 or 1362 630 2 • Possibility 1: Y-cable with D-sub 15 plug connector, D-sub 9 plug connector and encoder connection cover: • Part number: 13660 264 0 or 1362 326 5 •...

  • Page 179: Encoder Cable For Dt/Dv/Cmp, Cm, (Ds) Motors On X15 Deh11B/Deh21B And Deu21B

    Prefabricated Cables Encoder cable for DT/DV/CMP, CM, (DS) motors on X15 DEH11B/DEH21B 7.10 Encoder cable for DT/DV/CMP, CM, (DS) motors on X15 DEH11B/DEH21B and DEU21B AF1H, AK0H, AS1H, DS, CM DEH11B AS3H, AS4H, EF1H, CMD, CMP DEH11B DEH11B DEH21B AS1H, AS1H, EK0H, ES1H, ES3H, DT(E)/DV(E)
  • Page 180 Prefabricated Cables Encoder cable for DT/DV/CMP, CM, (DS) motors on X15 DEH11B/DEH21B • Part number: 1332 453 5 or 1332 455 1 • Cable for encoder connection with plug connector on motor end. • Part number: 199 539 1 or 199 540 5 •...
  • Page 181 Prefabricated Cables Encoder cable for DT/DV/CMP, CM, (DS) motors on X15 DEH11B/DEH21B • Part number: 1332 765 8 or 1332 766 6 • Cable for encoder connection with terminal box connection on motor end. Encoder cable Motor series Encoder type Installation Part number 1332 765 8...
  • Page 182 Prefabricated Cables Encoder cable for DT/DV/CMP, CM, (DS) motors on X15 DEH11B/DEH21B • Part number: 188 180 9 • Cable (option DWE12B, interface adapter HTL → TTL) to connect push-pull HTL encoders at X15 of the DEH11B/21B option (→ chapter "DWE11B/12B interface adapter option").
  • Page 183 Prefabricated Cables Encoder cable for DT/DV/CMP, CM, (DS) motors on X15 DEH11B/DEH21B • Part number: 198 829 8 or 198 828 X • Cable to connect an external DC 5 V TTL encoder with terminal box connection on the motor end to the DC 5 V encoder power supply DWI11A. Type Installation Part number...
  • Page 184 Prefabricated Cables Encoder cable for DT/DV/CMP, CM, (DS) motors on X15 DEH11B/DEH21B • Part number: 1332 813 1 or 1332 812 3 • Y cable to connect the AV1Y absolute encoder with plug connector on the motor side. The following encoder tracks are evaluated with the Y cable: –...

  • Page 185: Encoder Cables For Distance Encoders On X14, Deh11B / Der11B / Deu21B

    Prefabricated Cables Encoder cables for distance encoders on X14, DEH11B / DER11B / DEU21B 7.11 Encoder cables for distance encoders on X14, DEH11B / DER11B / DEU21B Ex7S, Ex7R, Ax7W, AV1H EV1S, EV1R EV1T Ex7C*, Ax7Y ® Hiperface DWI11A X14 DER11B/ 199 539 1 X2 DWI11A DEH11B/DEU21B...
  • Page 186 Prefabricated Cables Encoder cables for distance encoders on X14, DEH11B / DER11B / DEU21B • Part number: 818 015 6 or 818 165 9 • Cable to connect external encoders via plug connectors. • Part number: 199 539 1 or 199 540 5 •...
  • Page 187 Prefabricated Cables Encoder cables for distance encoders on X14, DEH11B / DER11B / DEU21B • Part number: 818 164 0 • Cable to connect the DC 5 V encoder power supply type DWI11A via plug connector. Type Installation Part number DEH11B / DER11B / DEU21 B X14 →...
  • Page 188 Prefabricated Cables Encoder cables for distance encoders on X14, DEH11B / DER11B / DEU21B • Part number: 0818 166 7 or 0818 167 5 • Cable to connect the encoder simulation (DEH11B/DER11B:X14) of the master to terminal X42 of option DRS11B. Type Installation Part number...
  • Page 189 Prefabricated Cables Encoder cables for distance encoders on X14, DEH11B / DER11B / DEU21B • Part number: 1362 196 3 • Cable with encoder connection cover and M23 plug connector: • Part number: 1362 319 2 or 1362 197 1 •...

  • Page 190: Encoder Cables For Resolvers On X15 Der11B

    Prefabricated Cables Encoder cables for resolvers on X15 DER11B 7.12 Encoder cables for resolvers on X15 DER11B ® RH1M/L ® RH1M/L 1332 817 4 ® RH1M/L 199 589 8 X62 DIP11B ® SSI 199 487 5 DER11B 1332 844 1 199 590 1 198 929 4 DIP11B...
  • Page 191 Prefabricated Cables Encoder cables for resolvers on X15 DER11B • Part number: 199 487 5 or 199 319 4 • Cable to connect resolvers RH1M / RH1L with plug connector connection on the motor side to DS, CM, CMD or CMP motors. •...
  • Page 192 Prefabricated Cables Encoder cables for resolvers on X15 DER11B • Part numbers: – For CM motors: 199 589 8 or 199 590 1 – For DS motors: 1332 817 4 or 1332 844 1 • Cable to connect resolvers RH1M / RH1L with terminal box connection on the motor side to CM and DS motors.

  • Page 193: Parameters

    SCOPE and IPOS programming). • Using the serial interfaces. • Using the fieldbus interfaces. plus® • Using IPOS ® You can download the latest version of the MOVITOOLS MotionStudio engineering software from the SEW homepage (www.sew-eurodrive.com). System Manual – MOVIDRIVE® MDX60B/61B...

  • Page 194: Menu Structure In Dbg60B

    Parameters Menu structure in DBG60B Menu structure in DBG60B 1. Menu menu level 2. Submenu level 3. Parameter menu level Edit mode [ ] ↑ [ ] ↓ CONTROLLER INHIBIT CURRENT: 0.. DISPLAY VALUES 1.. SETPOINTS/ → RAMP GENERATORS ← [ ] ↓...
  • Page 195 Parameters Overview of parameters P015 Operating hours P016 Enable hours P017 Work P018 / P019 KTY utilization 1 / 2 P02x Analog setpoints P020 / P021 Analog input AI1/AI2 P022 External current limitation P03x Binary inputs of basic unit P030 – P037 Binary inputs DI00 – DI07 P039 Binary inputs DI00 –...
  • Page 196 Parameters Overview of parameters P113 AI1 voltage offset −10 - 0 - 10 V P114 AI1 speed offset −6000 - 0 - 6000 rpm P115 Filter setpoint 0 - 5 - 100 ms, 0 = OFF P12x Analog inputs option P120 AI2 Operating mode (optional) NO FUNCTION P13x / P14x Speed ramps 1 / 2...
  • Page 197 Parameters Overview of parameters P228 Filter precontrol DRS 0 - 100 ms P23x Synchronous encoder with synchronous encoder P230 Distance encoder P231 / P232 Factor slave encoder / factor slave synchronous 1 - 1000 encoder P231 / P232 Factor slave encoder / factor slave synchronous 1 - 1000 encoder P233 Synchronous encoder resolution...
  • Page 198 Parameters Overview of parameters P323/P333 Premagnetization time 1/2 0 - 2 s P324/P334 Slip compensation 1/2 0 - 500 rpm P34x Motor protection P340/P342 Motor protection 1/2 P341/P343 Type of cooling 1/2 FAN COOLED P344 Motor protection interval 0.1 - 4 - 20 s P345 / 346 IN / UL monitoring 1/2 0.1 - 500 A P35x Motor direction of rotation...
  • Page 199 Parameters Overview of parameters P516 X41 Encoder monitoring P517 X41 Pulse count monitoring P518 X42 Encoder monitoring P519 X42 Pulse count monitoring P52x Mains OFF monitoring P520 Mains OFF response time 0 - 5 s P521 Mains OFF response CONTROLLER INHIBIT P522 Phase failure monitoring P53x Motor temperature protection P530 Sensor type 1...
  • Page 200 Parameters Overview of parameters P620 – P624 Binary outputs DOØ1 – DOØ5 READY FOR OPERATION P620 – P624 Binary outputs DOØ1 – DOØ5 /FAULT P620 – P624 Binary outputs DOØ1 – DOØ5 IPOS OUTPUT P620 – P624 Binary outputs DOØ1 – DOØ5 IPOS OUTPUT P620 –...
  • Page 201 Parameters Overview of parameters P8xx Unit functions P80x Setup P800 User menu ON (only in DBG60B) P801 Language Dependent on DBG60B version P802 Factory setting P803 Parameter lock P804 Reset statistics data P806 Copy DBG -> MDX NO (only in DBG60B) P807 Copy MDX ->...
  • Page 202 Parameters Overview of parameters P881 / P891 Address SBus 1/2 0 - 63 P882/P892 Group address SBus 1/2 0 - 63 P883/P893 Timeout interval SBus 1/2 0 - 650 s P884/P894 Baud rate SBus 1/2 125 / 250 / 500/1000 kBaud P885 / P895 Synchronization ID SBus 1/2 0 - 2047 P886/P896 Address CANopen 1/2...

  • Page 203: Explanation Of The Parameters

    Parameters Explanation of the parameters P946 Distance encoder counting direction (X14) NORMAL P947 Hiperface offset X14 −) - 0 - 2 − increments P948 Automatic encoder replacement detection P95x Absolute encoder P950 Encoder type NO ENCODER P951 Counting direction NORMAL P952 Cycle frequency 1 - 200% P953 Position offset...
  • Page 204 Parameters Explanation of the parameters P001 User display The user display is defined by the following parameters: • P850 Scaling factor numerator • P851 Scaling factor denominator • P852 User-defined unit P002 Frequency Output frequency of the inverter. P003 Actual Position of the drive as a value in increments observing the signs in the range 0 –...
  • Page 205 Parameters Explanation of the parameters • E: CALIBRATE ENCODER • F: ERROR • H: MANUAL MODE • t: WAITING ON DATA • U: STO P012 Fault status Fault number and fault in plain text. The fault number also appears on the inverter's 7- segment display.
  • Page 206 Parameters Explanation of the parameters P048 Binary inputs Shows the optional binary inputs DO10 – DO17 in this sequence. DI10 – DI17 P05x Binary outputs of basic unit P050 – P055 Displays the current state of the binary output on the basic unit with the current function Binary outputs assignment.
  • Page 207 Parameters Explanation of the parameters • ISYNCH: Setting for using the technology function "Electronic synchronous operation" to synchronize the operation of several drives with accurate positioning. Requirements: – Motor with encoder feedback – "Technology" type inverter • AUTO / ASR: Special solution for optimum load distribution of the drive power for running gear with multiple-axis drive.
  • Page 208 Parameters Explanation of the parameters P09x Bus diagnostics P090 PD Set process data word configuration. configuration P091 Fieldbus type Installed fieldbus type: • PROFIBUS DP • INTERBUS • INTERBUS with LWL • Ethernet • DeviceNet • NO FIELDBUS P092 Fieldbus Active baud rate.
  • Page 209 Parameters Explanation of the parameters • UNIPOL./FIXED SETPT.: The setpoint is provided by the analog inputs or the fixed setpoints. Negative analog setpoints result in a setpoint of zero. The fixed setpoints are processed in accordance to their values. The direction of rotation is set using P60x Binary inputs of basic unit P61x Binary inputs of option.
  • Page 210 Parameters Explanation of the parameters – The number of pulses recorded at binary input DI04 are mapped in IPOS variable H508. The maximum input frequency is 65 kHz. INFORMATION IPOS variable H508 is also used when P916 Ramp type is set to "Position interpolation 16 bit".
  • Page 211 Parameters Explanation of the parameters P11x Analog input AI1 P110 AI1 Scaling Setting range: –10 – 0 – 1 – 10 The slope of the setpoint characteristic curve is defined. Depending on P112 AI1 Operating mode with AI1 scaling = 1 and an input voltage V of +/–10 V, the setpoint +/ –3000 rpm or +/–n is set.
  • Page 212 Parameters Explanation of the parameters P112 AI1 The selection for the AI1 operating mode differentiates between various characteristic Operating mode curves and voltage/current inputs. • Ref. N-MAX: Voltage input with reference n (P302/P312 Maximum speed 1/2). The characteristic can be adapted with P110 AI1 Scaling.
  • Page 213 Parameters Explanation of the parameters The zero passage of the setpoint characteristic can be moved along the U axis. P302/P312 Reference point for positive offset (P113) U offset Reference point for negative offset P302/P312 -10V 277862283 P114 AI1 speed Setting range: –6000 – 0 – 6000 rpm offset System Manual –...
  • Page 214 Parameters Explanation of the parameters The zero passage of the setpoint characteristic curve can be moved along the n-axis. Reference point for positive offset Reference point for negative offset -8 V -6 V -4 V -2 V 10 V -10 V 277866379 P115 Filter setpoint Setting range: T = 0 –...
  • Page 215 Parameters Explanation of the parameters Free choice of reference between setpoint voltage and speed for the expert character- istic curve. Set parameter P100 Setpoint source = BIPOL./FIX.SETPT to make full use of the possibilities of the expert characteristic. One point in the characteristic curve (in the following figure indicated with a circle) will be determined with P113 AI1 voltage offset and P113 AI1 voltage offset;...
  • Page 216 Parameters Explanation of the parameters The shown expert characteristics are created as follows: Char- P113 AI1 voltage offset P114 AI1 speed offset P110 AI1 Scaling acter- (slope) istics curve 1.39 1500 3000 –1.25 The expert characteristic can also be used with P100 Setpoint source = UNIPOL/ FIX.SETPT.
  • Page 217 Parameters Explanation of the parameters Char- P113 AI1 voltage offset P114 AI1 speed offset P110 AI1 Scaling acter- (slope) istics curve 1500 3000 –1.25 Expert characteristic curve with current setpoints: Voltage signals are required at the AI11/AI12 analog input for the expert characteristic function.
  • Page 218 Parameters Explanation of the parameters • 0 – +/- 10 V + setpoint: The setpoint at AI2 is added to setpoint 1 (= AI1) observing the signs. +/–10 V = +/–n (reference n • 0 – 10 V I-limit: The input serves as external current limitation. 0 – 10 V = 0 – 100% of the internally set current limitation: –...
  • Page 219 Parameters Explanation of the parameters A started S pattern is interrupted by the stop ramp t13 / t23 and a changeover to ramp t11 / t21. Withdrawing the setpoint or a stop using the input terminals causes the started S curve to be completed. This allows the drive to continue to accelerate despite the fact that the setpoint has been withdrawn.
  • Page 220 Parameters Explanation of the parameters P152 Save last Setting range: ON / OFF setpoint • ON: If MOTOR POT UP and MOTOR POT DOWN = "0," the last applicable motor potentiometer setpoint is stored in the non-volatile memory 2 s afterwards. The last motor potentiometer setpoint takes effect again after power off and power on.
  • Page 221 Parameters Explanation of the parameters The fixed setpoints of the currently inactive parameter set come into effect when this terminal is actuated (= "1") if an input terminal is programmed to FIXED SETPT SW.OV. This changeover is possible when the unit is inhibited and enabled. 8.3.4 P2xx Controller parameters P20x Speed...
  • Page 222 Parameters Explanation of the parameters P203 Filter accel- Setting range: 0 – 100 ms eration precontrol Filter time constant of acceleration precontrol. This constant influences the control response of the speed controller. The differentiator is programmed. AUTO P204 Filter actual Setting range: 0 –...
  • Page 223 Parameters Explanation of the parameters P210 P gain hold Setting range: 0.1 – 0.5 – 32 controller The parameter corresponds to the proportional gain of a position controller and is only effective in conjunction with the activated "Hold control" function. AUTO P22x Synchro- Synchronous operation control only in parameter set 1 and with the DRS11B option.
  • Page 224 Parameters Explanation of the parameters • Mode 4: Free-running limited by P224 Slave counter, generated offset is processed – Free-running is activated via a "1" signal (>100 ms) at X40:1. – The input terminals and setpoints of the slave drive are effective during free- running.
  • Page 225 Parameters Explanation of the parameters P224 Slave Setting range: –99 999 999 – 10 – 99 999 999 increments counter The angular offset in relation to the master drive, which can be activated in mode 3, 4, 5 and 8, is referred to as the slave counter. In contrast to the offset, this offset angle can be set using the "Teach In"...
  • Page 226 Parameters Explanation of the parameters P24x Synchro- Synchr operation with catch up only in parameter set 1 and with the DRS11B option. nous operation For a detailed description, refer to the "MDX61B - Synchronous Operation Card with catch up DRS11B" manual. When the slave drive is switched to synchronous operation, the current angle offset in relation to the master is reduced to zero, depending on the operation mode selected.
  • Page 227 Parameters Explanation of the parameters P265 Derivative Setting range: 0 – 30 ms time T This parameter is used to set the derivative time (time constant) of the differential part of the PID controller: • 1 ms ≤ T ≤ 30 ms •...
  • Page 228 Parameters Explanation of the parameters P279 Time Setting range: 0 – 1 – 500 ms constant actual This parameter is used to set the time constant of the actual value filter. When the value parameter is set to "0", the filter is deactivated. P28x Process controller limits The output value of the process controller is stored in the IPOS variable H524.
  • Page 229 Parameters Explanation of the parameters When a stop command is executed, this setting also determines the lowest speed at which the motor power is switched off or the post-magnetization triggered and, if applicable, the brake applied. P301 / P311 Mini- Setting range: 0 –...
  • Page 230 Parameters Explanation of the parameters P32x / P33x Motor compensation 1 / 2 (asynchronous) P320/P330 Auto- Setting range: ON / OFF matic adjustment Only effective in the VFC and U/f operating modes. The function is only useful for single motor operation. The inverter sets P322/P332 IxR adjustment 1/2 automatically at each enable and stores the value.
  • Page 231 Parameters Explanation of the parameters P323/P333 Setting range: 0 – 2 s Premagnetization The premagnetization value of the matching motor is set as the factory setting. time 1/2 Premagnetization serves to establish a high motor torque and starts when the inverter AUTO is enabled.
  • Page 232 Setting a binary output to "Motor utilization_1" or "Motor utilization_2" also has no effect when P340 is set to ON SERVO. • SEW motor with KTY temperature sensor: Motor utilization is calculated using a ® motor model stored in MOVIDRIVE (P006 Motor utilization 1, P018 KTY utilization 1).
  • Page 233 The function cannot be deactivated. The factory setting depends on the rated power of ® MOVIDRIVE B and is set to the rated current of the SEW motor with the same power AUTO (if DER11B option is installed: factory setting = 0).
  • Page 234 Parameters Explanation of the parameters P360 Startup Setting range: YES / NO • YES: Begins the startup function with the DBG60B keypad. INFORMATION ® With P360, MOVIDRIVE B can only be started up in VFC operating modes. Startup in ® CFC and SERVO operating modes must be performed using MOVITOOLS MotionStudio/SHELL.
  • Page 235 Parameters Explanation of the parameters P41x Speed Signals whether the speed is within or outside the set window range. window signal P411 P410 window P412 P413: Signal = "1" if n <> n window P413: Signal = "1" if n = n window 278439947 P410 Window...
  • Page 236 Parameters Explanation of the parameters P421 Delay time Setting range: 0 – 1 – 9 s P422 Signal = “1“ Setting range: n = n / n <> n setpt setpt P43x Current Signal if the output current is greater than or less than the reference value. reference signal I % of I P431...
  • Page 237 Parameters Explanation of the parameters P50x Speed monitoring P500/P502 Speed Setting range: OFF / MOTOR MODE / REGENERAT. MODE / MOT.& REGEN.MODE monitoring 1/2 The speed required by the setpoint can only be achieved if there is sufficient torque available to meet the load requirements. Once P303/P313 Current limit 1/2 and the ®...
  • Page 238 Parameters Explanation of the parameters P510 Positioning Setting range: 10 – 25 – 32 768 inc tolerance slave Various conditions must be met to allow for precise positioning of the slave drive. The brake of the slave drive is applied if all of the following conditions are met: •...
  • Page 239 Parameters Explanation of the parameters P518 X42 Encoder Setting range: NO / YES monitoring • NO: Wire breakage between the frequency inverter and a TTL encoder connected at X42 is not recognized directly. In case of a defective connection, fault F42 "Lag error" will be issued in enabled state unless it has been deactivated.
  • Page 240 Selection of the sensor used for motor protection in parameter set 2. AUTO INFORMATION If you select the setting "KTY" (for SEW synchronous motors only), you have to repeat startup, else fault F84 will be triggered. P54x Gear unit/motor monitoring These parameters are used to set the response to be triggered in the event of a motor or gear unit problem.
  • Page 241 Parameters Explanation of the parameters P540 Drive vibra- Factory setting: Display fault tion / response / Once the drive vibration sensor signals a warning, the inverter will respond with the set warning response. P541 Drive vibra- Factory setting: Rapid stop warning tion response / Once the drive vibration sensor signals a fault, the inverter will respond with the set fault...
  • Page 242 If option DCS21B/31B signals an error (P555) or an alarm (P556), the inverter performs the set response (No response / Display error). As the safety-oriented switching off is performed by the DCS21B/31B option or a higher-level safety controller, SEW- EURODRIVE recommends to set P555 and P556 to "Display error".
  • Page 243 Parameters Explanation of the parameters P56x Current limitation Ex-e motor The parameter group P56x Current limitation Ex e motor contains display and setting values that are specific to the "current limitation in the Ex e motor on the inverter" function. The factory setting is indicated by underline. The factory settings apply to the delivery status.
  • Page 244 Parameters Explanation of the parameters P563 Frequency B Setting range: 0 – 10 – 104 Hz Value for operating frequency f AUTO P564 Current Setting range: 0 – 80 – 200% limit B Current limitation that is permitted with operating frequency f .
  • Page 245 Parameters Explanation of the parameters Effective when Effect when Fac- Inverter state Function tory set See also "1" signal Inhib- "0" signal Enabled ited /EXT. ERROR External error – ERROR RESET Reset on positive edge ("0" to "1") /HOLD CONTROL Hold control active –...
  • Page 246 Parameters Explanation of the parameters P620 – P624 The binary outputs of the basic unit can be set to the same functions as the binary Binary outputs outputs of the option (P63x Binary outputs of option). DOØ1 – DOØ5 P63x Binary outputs of option P630 –...
  • Page 247 Parameters Explanation of the parameters Binary output has Factory set Function See also "0" signal "1" signal IPOS IN POSITION Position not reached Position reached IPOS REFERENCE No referencing Referencing finished plus® IPOS DOØ3 manual IPOS OUTPUT Depends on IPOS program DOØ4 DOØ5 /IPOS ERROR...
  • Page 248 Parameters Explanation of the parameters The slope of the characteristic curve for the analog outputs is defined. The value for unit utilization, current and relative torque is 200% for each in size 0. 10 V Output value -0.5 -0.1 -5 V -10 V -3000 rpm RAMP INPUT, SPEED...
  • Page 249 Parameters Explanation of the parameters range of 16 mA. The value for unit utilization, current and relative torque is 200% for each in size 0. 20 mA Output value 10 mA 4 mA RAMP INPUT, SPEED Ref. value -3000 rpm +3000 rpm -100 Hz +100 Hz...
  • Page 250 Parameters Explanation of the parameters P70x Operating modes P700/P701 Oper- This parameter is used to set the basic operating mode of the inverter for parameter sets ating mode 1/2 1 and 2. This includes in particular the definition of the motor system, encoder feedback ®...
  • Page 251 Parameters Explanation of the parameters The standstill current function is deactivated by P710/P711 = 0. The setting is made in % of the rated motor current. The standstill current is monitored for P303/P313 Current limit 1/2 in any case. • In the CFC operating mode, if no other setting is made, the lowest magnetization current according to the motor model is always used.
  • Page 252 Parameters Explanation of the parameters P720/P723 Setting range: ON / OFF Setpoint stop function 1/2 P721/P724 Stop Setting range: 0 – 30 – 500 rpm setpoint 1/2 In the "VFC & Hoist" operating mode, the minimum stop setpoint is internally limited to 16 rpm.
  • Page 253 Parameters Explanation of the parameters P731 / P734 Brake Setting range: 0 – 2 s release time 1 / 2 The brake release time of the matching motor is set as the factory setting. AUTO This parameter determines how long the motor will remain at a standstill after expiration of the premagnetizing time and how much time the brake has to release.
  • Page 254 Parameters Explanation of the parameters inputs of option, it is possible to separate the slave from the master setpoint and switch to local control mode. INFORMATION For the slave, the process data P87x Process data description are automatically assigned as follows: –...
  • Page 255 Parameters Explanation of the parameters • In case of communication via SBus 2, parameter P883/P893 Timeout interval SBus should be set to ≥ 10 ms (recommendation: 100 ms). INFORMATION The error is automatically reset and the drives are enabled when the slave inverters once again receive a valid telegram.
  • Page 256 Parameters Explanation of the parameters Speed Speed synchronization (SPEED (RS485) / SPEED (SBus) / SPEED (485+SBus)): synchronization The actual speed of the master is transferred to the slave. Set the torque ratio for the slave inverter using P751 Scaling slave setpoint.
  • Page 257 Parameters Explanation of the parameters Torque control Torque control of the slave (TORQUE (RS485) / TORQUE (SBus) / TORQUE (485+SBus)): The slave inverter receives the torque setpoint of the master directly (the correcting variable of the speed controller). This enables high quality load distribution, for example. This load distribution setting should be preferred if the drive configuration permits it.
  • Page 258 Parameters Explanation of the parameters P770 Energy- Setting range: ON / OFF saving function The energy-saving function can be activated for the following operating modes: VFC / VFC & GROUP / VFC & FLYING START/ V/f CHARACTERISTIC. During no-load operation, the power consumption of the inverter can be reduced by up to 70%. Note the following limitations: •...
  • Page 259 Parameters Explanation of the parameters 8.3.10 P8xx Unit functions P80x Setup P800 User menu User menu only for DBG60B keypad. Setting range: ON / OFF P800 enables the DBG60B keypad to be switched between the individual user menu and the detailed parameter menu. A slash following the parameter number indicates that the user menu is activated.
  • Page 260 Parameters Explanation of the parameters • Fault memory • Statistical data • PROFINET device name The "delivery state" setting also resets the data listed above. An "8" appears on the 7-segment display during reset. The previous operating state of the inverter appears on the display after the factory settings have been restored. P802 automatically reverts to "NO".
  • Page 261 Parameters Explanation of the parameters P81x Serial communication P810 RS485 Setting range: 0 – 99 address P810 sets the address by means of which communication can take place with ® MOVIDRIVE via the serial interfaces. A maximum of 32 stations can be linked. INFORMATION ®...
  • Page 262 Parameters Explanation of the parameters P83x Fault The following responses can be programmed: responses Response Description Neither an error is displayed nor an error response is performed. The signaled error is RESPONSE ignored. The error is displayed (in 7-segment display and SHELL), the fault output is set (if pro- DISPLAY grammed).
  • Page 263 Parameters Explanation of the parameters P833 Response to Factory setting: RAPID STOP/WARN. RS485 TIMEOUT P833 programs the eror response that is triggered by the RS485 timeout monitoring. The response time of the monitoring process can be set with P812 RS485 timeout inter- val.
  • Page 264 Parameters Explanation of the parameters – a manual reset is performed using the input terminal, – a manual reset is performed using the serial interface (SHELL, DBGT60B, master controller), – there is a transition to 24 V backup mode, or the inverter is switched off. Five automatic resets are then possible.
  • Page 265 Parameters Explanation of the parameters modulation frequency reduces switching losses in the output stage and, consequently, unit utilization. P862 / P863 PWM Setting range: ON / OFF fix 1 / 2 • ON: Use P862/P863 = "ON" for parameter sets 1/2 to fix the PWM frequency set with P860 / P861 PWM frequency 1 / 2 VFC when an automatic reduction of the PWM frequency is undesirable (e.g.
  • Page 266 Parameters Explanation of the parameters P873 / P874 / P873/P874/P875 define the content of the process input data words PI1/PI2/PI3. This is ® P875 Actual value necessary so MOVIDRIVE B can allocate the appropriate actual values. description PI1 / Actual value description Factory setting PI2 / PI3 P873 Actual value description PI1...
  • Page 267 BUS RAMP for cyclical presetting of the position setpoint. ON: the internal time dial for position control will have to be set to exactly 1 ms. OFF: the internal time dial for position control is set to the standard SEW time base (ca. 1 ms). ®...
  • Page 268 Parameters Explanation of the parameters P888 Setting range: 1 – 5 – 10 ms Synchronization Cycle time for new setpoints of a master controller. time See also P885 / P895 Synchronization ID SBus 1/2 P887 Synchronization ext. control. P889 / P899 Setting range: YES / NO Parameter channel 2...
  • Page 269 Parameters Explanation of the parameters Reference offset becomes active after reference travel has been completed success- fully. INFORMATION ® In case of reference travel of a drive system with absolute encoder (Hiperface or DIP), the position offset will be recalculated and overwritten by the reference travel P905 Hip- erface offset X15 P947 Hiperface offset X14...
  • Page 270 Parameters Explanation of the parameters • Type 3: CW limit switch – First search direction is CW. – Reference position = First zero pulse or falling edge to the left of the right limit switch. – Machine zero = reference position + reference offset –...
  • Page 271 Parameters Explanation of the parameters Use this parameter to define the machine zero without reference travel. It adds or subtracts the offset from the encoder value. • P905 Hiperface offset X15 has an effect on the actual position of the motor encoder H511.
  • Page 272 Parameters Explanation of the parameters P915 Velocity Setting range: –199.99 – 0 – 100 – 199.99% precontrol When the setting is 100%, the drive moves at an optimum speed with a linear speed pro- file. If a value less than 100% is specified, a larger gap between position setpoint and actual position occurs (lag distance) during a positioning operation.
  • Page 273 Parameters Explanation of the parameters Ramp type Positioning characteristics SPEED INTERPOLATION The speed values sent cyclically by the external controller are interpo- lated linearly. • Speed specification via process data: – P888 Synchronization time SBus to 5 ms or 10 ms –...
  • Page 274 Parameters Explanation of the parameters Ramp type Positioning characteristics POSITION INTERPOLATION The position specifications sent cyclically by the external controller are 16 BIT interpolated. Position resolution: 1 revolution corresponds to 65536 increments (16 bit). • Position specification using process data: –...
  • Page 275 Parameters Explanation of the parameters P92x IPOS monitoring P920 / P921 SW Setting range: –(2 –1) – 0 – 2 –1 limit switch CW/ The software limit switches let the user limit the range in which travel commands are accepted. This is implemented via software. The limits of the movement range are specified using these two parameters (software limit switches).
  • Page 276 Parameters Explanation of the parameters P93x IPOS special functions P930 Override Setting range: ON / OFF The override function makes it possible to change the travel speed for positioning oper- plus® ations which is programmed in the IPOS program. The speed can be altered within the range from 0 to 150% of the specifically programmed speed.
  • Page 277 Parameters Explanation of the parameters P94x IPOS encoder P940 IPOS Setting range: ON / OFF variable edit plus® IPOS variables edit with DBG60B keypad only, not in SHELL. plus® IPOS variables can be changed if P940 is set to "ON". P941 Actual Setting range: Motor encoder (X15) / Ext.
  • Page 278 The number of pulses detected at X14 is multiplied by P944 and then mapped to H510. The external encoder must always provide fewer pulses than the motor encoder. If this is not possible, contact SEW-EURODRIVE. P945 Synchro- Setting range: TTL / SIN/COS / HIPERFACE/RS485 nous encoder type This parameter does not apply to the DEU multi-encoder card.
  • Page 279 "1 signal", or if no terminal is set to "Enable", error message F81 will be issued. For linear motors with AL1H motor encoder, SEW-EURODRIVE recommends to set parameter P948 to "OFF". After having replaced the encoder, test the drive system with reduced velocity and force in jog mode.
  • Page 280 Parameters Explanation of the parameters • STAHL: WCS2, WCS3 • IVO: GM401, GXMMW • LEUZE: BPS37, OMS1, OMS2, AMS200 • KÜBLER: 9081 • MTS: Temposonics RP, RH, RF, RD3 • HÜBNER: AH7Y / HMG161-S24 H2048 • HÜBNER: AS7Y, AG7Y • ELGO: LIMAX2-00-030-0125-SSG1-D9M3 •...
  • Page 281 Parameters Explanation of the parameters • Move the drive by about 1000 increments (H511). • Calculate the difference between the values you wrote down and the current values: – H509 new – H509 old = H509 difference – H511 new – H511 old = H511 difference •...

  • Page 282: Operating Modes

    The inverters must not be synchronized from several interfaces at the same time. SEW-EURODRIVE recommends to set P885 / P895 to an identifier that is not used in the entire CAN network. You need parameters P888 and P916 to implement synchroni- zation with interpolating setpoint processing.
  • Page 283 TERMINALS P730 / P733 Brake function 1 / 2 P731 / P734 Brake release time 1 / 2 For SEW motors: Setting in accor- dance with motor data. For non-SEW motors: Set the P732 / P735 Brake application time 1 / 2...
  • Page 284 1/2 INFORMATION • A single-phase motor phase failure cannot always be detected reliably. • SEW-EURODRIVE strongly recommends activating speed monitoring (factory setting). • Correct performance of the hoist function requires the motor brake to be controlled via the inverter.
  • Page 285 Parameters Operating modes 8.4.4 VFC 1 / 2 & DC BRAKING and V/f & DC BRAKING The DC braking function allows the asynchronous motor to be braked using a direct current injection. The motor can be braked without braking resistor on the inverter. 5 Hz 285043851 A constant current with a rotating field frequency of 5 Hz is supplied during the braking...
  • Page 286 • Due to exact motor data, the proper function of the flying start function has only been tested with SEW motors. SEW-EURODRIVE does not guarantee a proper function of the flying start function for non-SEW motors. System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 287 High-resolution incremental encoder with sine shaped tracks 1 V • HTL encoder with DWE12B option SEW-EURODRIVE recommends the use of encoders with 1024 increments/revolution as standard. Speed control results in the following characteristics: • Increased static control accuracy and higher dynamic response.
  • Page 288 TTL sensors with negated tracks, encoders with signal level to RS422 • High-resolution incremental encoder with sine shaped tracks 1 V • HTL encoder with DWE12B option SEW-EURODRIVE recommends the use of encoders with 1024 increments/revolution as standard. ® The startup function of MOVITOOLS MotionStudio not only supports motor startup (VFC) but also the additional controller setting of the speed controller.
  • Page 289 ® The MOVITOOLS MotionStudio startup function requires the motor type to be entered (SEW motor). No startup can be performed with the DBG60B keypad in CFC mode. The following parameters are preset (parameter set 1): Settings after the startup function...
  • Page 290 Parameters Operating modes Settings after the startup function P500/P502 Speed monitoring 1/2 MOTOR & REGENERATIVE P501/P503 Delay time 1/2 0.1 s P100 Setpoint source UNIPOL./FIX.SETPT P101 Control signal source TERMINALS P730 / P733 Brake function 1 / 2 P731 / P734 Brake release time 1 / 2 Setting in accordance with specified motor data P732 / P735 Brake application time 1 / 2...
  • Page 291 Parameters Operating modes INFORMATION • P500/P502 Speed monitoring 1/2 is active, the drive is monitored according to the P500/P502 Speed monitoring 1/2 parameter description. • P500/P502 Speed monitoring 1/2 = OFF, the drive responds as follows if its speed exceeds or drops below P500/P502 Speed monitoring 1/2: –...
  • Page 292 ® The MOVITOOLS MotionStudio startup function requires the motor type to be entered (SEW motor). Startup cannot be performed with the DBG60B keypad in SERVO mode. The following parameters are preset (parameter set 1): Settings after the startup function P303/P313 Current limit 1/2 (inverter) = Max.
  • Page 293 Refer to the "MDX61B - Synchronous Operation Board DRS11B" manual for a detailed description of synchronous operation. This manual is available from SEW-EURODRIVE. System Manual – MOVIDRIVE® MDX60B/61B...

  • Page 294: Project Planning

    Project Planning Schematic procedure Project Planning Schematic procedure 9.1.1 Drive properties The required drive properties are the main factors determining the selection of the inverter. The following figure provides assistance. System selection Positioning accuracy of the motor Setting range (reference 3000 rpm) Closed-loop control shaft <...

  • Page 295: Control Characteristics

    Characteristic values ® MOVIDRIVE inverters achieve excellent control characteristics thanks to their optimally adapted control algorithms. The following characteristic features apply to operation with four-pole motors and synchronous servomotors from SEW- EURODRIVE. Transient recovery time True-running accuracy Maximum speed deviation...
  • Page 296 Project Planning Control characteristics 9.2.2 Control characteristics INFORMATION Due to the higher output frequency, the following motors must be operated with a PWM frequency of at least 8 kHz (P864): • CMP 40 – 63 for speed class 6000 rpm •...

  • Page 297: Description Of The Applications

    The great number of different drive applications can be divided into five categories. The inverter five categories are listed below together with the recommended SEW inverter. The assignment is based on the required setting range and the resulting control process.
  • Page 298 Project Planning Description of the applications Project planning In practice, hoists are dimensioned by taking account of special thermal and safety- for hoists relevant criteria. Thermal factors In contrast to trolleys, hoists require approx. 70 to 90% of the rated motor torque assum- ing constant speed upwards or downwards and the standard configuration.

  • Page 299: Basic Recommendations For Motor Selection

    MOVIDRIVE has encoder monitoring for RS422, TTL, sin/cos, and HIPERFACE monitoring encoders. INFORMATION For speed controlled hoist drives, SEW-EURODRIVE recommends using RS422, TTL, ® sin/cos, or HIPERFACE encoders and activating encoder monitoring. Control The control for the hoist must be designed so that the direction of rotation of the drive can only be changed when it is at a standstill.

  • Page 300: Motor Selection For Asynchronous Ac Motors (Vfc)

    Project Planning Motor selection for asynchronous AC motors (VFC) Motor selection for asynchronous AC motors (VFC) 9.5.1 Voltage/frequency characteristic curve The VFC operating mode runs the asynchronous motor on a load-dependent voltage/ frequency curve. The continuous calculation of the motor model enables the full motor torque to be utilized right down to the lowest speeds.
  • Page 301 Project Planning Motor selection for asynchronous AC motors (VFC) The following figure shows an example of different motor characteristic curves in the basic speed range and in the field weakening range. M = 3.0 M M = 2.8 M M = 2.5 M M = 2.2 M M = 1.8 M Basic speed range...
  • Page 302 Project Planning Motor selection for asynchronous AC motors (VFC) Typical speed- is determined by the motor. M and n depend on the motor/inverter combina- base torque characteris- tion. Refer to the motor selection tables for the CFC mode for the values of n base tic curve and M...
  • Page 303 Project Planning Motor selection for asynchronous AC motors (VFC) 9.5.4 DRS motor selection with delta/star connection type (AC 230/400 V / 50 Hz) Motors for AC 380 V / 60 Hz can also be allocated on the basis of this selection table. ®...
  • Page 304 Project Planning Motor selection for asynchronous AC motors (VFC) 9.5.5 DRE motor selection with delta/star connection type (AC 230/400 V / 50 Hz) Motors for AC 380 V / 60 Hz can also be allocated on the basis of this selection table. ®...
  • Page 305 Project Planning Motor selection for asynchronous AC motors (VFC) 9.5.6 DRP motor selection with delta/star connection type (AC 230/400 V / 50 Hz) Motors for AC 380 V / 60 Hz can also be allocated on the basis of this selection table. ®...
  • Page 306 Project Planning Motor selection for asynchronous AC motors (VFC) 9.5.7 DR63, DV250, DV280 motor selection with delta/star connection type (AC 230/400 V / 50 Hz) Motors for AC 380 V / 60 Hz can also be allocated on the basis of this selection table. ®...
  • Page 307 Project Planning Motor selection for asynchronous AC motors (VFC) 9.5.8 Examples for motor selection delta/star AC 230/400 V Trolley drive • = 1.3 kW travel • = 13 kW • = 270 rpm, setting range 1:10 • = 2610 rpm In inverter mode with adapted power (P = P ), the motor can output 150% of its listed power during the acceleration phase.
  • Page 308 Project Planning Motor selection for asynchronous AC motors (VFC) 9.5.9 DRS motor selection in delta connection type (AC 230 V / 50 Hz) ® kW (HP) for operation on MOVIDRIVE MDX61B...-2_3 (AC 230 V units) Connection / AC 230 V Cooling Self-cooling Forced cooling...
  • Page 309 Project Planning Motor selection for asynchronous AC motors (VFC) 9.5.10 DRE motor selection in delta connection type (AC 230 V / 50 Hz) ® kW (HP) for operation on MOVIDRIVE MDX61B...-2_3 (AC 230 V units) Connection / AC 230 V Cooling Self-cooling Forced cooling...
  • Page 310 Project Planning Motor selection for asynchronous AC motors (VFC) 9.5.11 DRP motor selection in delta connection type (AC 230 V / 50 Hz) ® kW (HP) for operation on MOVIDRIVE MDX61B...-2_3 (AC 230 V units) Connection / AC 230 V Cooling Self-cooling Forced cooling...
  • Page 311 Project Planning Motor selection for asynchronous AC motors (VFC) 9.5.12 DRS motor selection in double-star/star connection type (AC 230/460 V / 60 Hz) ® in kW (HP) for operation on MOVIDRIVE MDX60/61B...-5_3 (AC 400/500 V units) Connection / AC 460 V / AC 230 V Cooling Self-cooling...
  • Page 312 Project Planning Motor selection for asynchronous AC motors (VFC) 9.5.13 DRE motor selection in double-star/star connection type (AC 230/460 V / 60 Hz) ® in kW (HP) for operation on MOVIDRIVE MDX60/61B...-5_3 (AC 400/500 V units) Connection / AC 460 V / AC 230 V Cooling Self-cooling...
  • Page 313 Project Planning Motor selection for asynchronous AC motors (VFC) 9.5.14 DR63, DV250, DV280 motor selection with double-star/star connection type (AC 230/460 V / 60 Hz) ® in kW (HP) for operation on MOVIDRIVE MDX60/61B...-5_3 (AC 400/500 V units) Connection / AC 460 V / AC 230 V Cooling Self-cooling...
  • Page 314 Project Planning Motor selection for asynchronous AC motors (VFC) 9.5.15 DRS motor selection in double-star connection type (AC 230 V / 60 Hz) ® kW (HP) for operation on MOVIDRIVE MDX61B...-2_3 (AC 230 V units) Connection / AC 230 V Cooling Self-cooling Self-cooling...
  • Page 315 Project Planning Motor selection for asynchronous AC motors (VFC) 9.5.16 DRE motor selection in double-star connection type (AC 230 V / 60 Hz) ® kW (HP) for operation on MOVIDRIVE MDX61B...-2_3 (AC 230 V units) Connection / AC 230 V Cooling Self-cooling Self-cooling...

  • Page 316: Motor Selection For Asynchronous Ac And Servomotors (Cfc)

    The CFC operating modes are only possible with the SEW motors listed in the following chapters. They cannot be used with other SEW motors or non-SEW motors. The necessary motor data for the CFC operating modes ®...
  • Page 317 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.3 CFC operation with speed control There is no need to differentiate between the load types quadratic, dynamic and static when performing project planning for the CFC operating mode. Project planning for an asynchronous motor in CFC mode is carried out in accordance with the following requirements: 1.
  • Page 318 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.5 CFC operation with speed control (CFC & M-CONTROL) This operating mode permits direct torque control of the asynchronous motor in the basic speed range (n ≤ n ). The setpoint sources of the speed-controlled CFC mode base can also be used for torque control.
  • Page 319 Dynamics package 1: 190% - 220% nominal motor torque • Dynamics package 2: 300% - 350% nominal motor torque DRS, DRE, DRP motors or DRL motors can be used in CFC mode. SEW-EURODRIVE recommends using DRL motors to achieve optimum benefit from the advantages of CFC mode.
  • Page 320 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.7 DRL motor table Motor BMot Dyn1 Dyn2 Nm (lb in) Nm/A (lb in/A) Nm (lb in) Nm (lb in) DRL71S4 0.37 2.7 (24) 1.18 1.02 0.62 2.66 (23.5) 5 (44) 8.5 (75) DRL71M4 0.55...
  • Page 321 Project Planning Motor selection for asynchronous AC and servomotors (CFC) Motor BMot Dyn1 Dyn2 Nm (lb in) Nm/A (lb in/A) Nm (lb in) Nm (lb in) DRL71S4 0.37 2.5 (22) 2.68 2.26 1.49 1.11 (9.8) 5 (44) 8.5 (75) DRL71M4 0.55 3.6 (32) 3.55...
  • Page 322 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® 9.6.8 Combination overview for DRL motors with MOVIDRIVE B (line voltage 400 V) Nominal speed n = 1200 rpm, dynamics package 1 ® Assignment of MOVIDRIVE MDX61B0005-5A3 ... MDX61B0110-503 (sizes 0 – 2): ®...
  • Page 323 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320 DRL180M4 (lb in) (1540) (2213) (2213) 1069 1065 base (lb in)
  • Page 324 Project Planning Motor selection for asynchronous AC and servomotors (CFC) Nominal speed n = 1200 rpm, dynamics package 2 ® Assignment of MOVIDRIVE MDX61B0005-5A3 ... MDX61B0110-503 (sizes 0 – 2): ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0005 0008...
  • Page 325 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320 DRL180M4 (lb in) (1540) (2257) (2965) (3620) (3806) 1069 base...
  • Page 326 Project Planning Motor selection for asynchronous AC and servomotors (CFC) Nominal speed n = 1700 rpm, dynamics package 1 ® Assignment of MOVIDRIVE MDX61B0005-5A3 ... MDX61B0110-503 (sizes 0 – 2): ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0005 0008...
  • Page 327 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320 DRL200L4 (lb in) (1956) (2416) (2974) (3531) (4201) 1621 1566...
  • Page 328 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320 1600 DRL160MC4 (lb in) (1097) (1629) (2151) (2629) (2832) 1406...
  • Page 329 Project Planning Motor selection for asynchronous AC and servomotors (CFC) Nominal speed n = 2100 rpm, dynamics package 1 ® Assignment of MOVIDRIVE MDX61B0005-5A3 ... MDX61B0110-503 (sizes 0 – 2): ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0005 0008...
  • Page 330 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320 1600 DRL225S4 (lb in) (2850) (3585) (4602) (4602) 1960 1883...
  • Page 331 Project Planning Motor selection for asynchronous AC and servomotors (CFC) Nominal speed n = 2100 rpm, dynamics package 2 ® Assignment of MOVIDRIVE MDX61B0005-5A3 ... MDX61B0110-503 (sizes 0 – 2): ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0005 0008...
  • Page 332 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320 1600 2000 DRL200L4 (lb in) (1921) (2381) (2832) (3531) (4638)
  • Page 333 Project Planning Motor selection for asynchronous AC and servomotors (CFC) Nominal speed n = 3000 rpm, dynamics package 1 ® Assignment of MOVIDRIVE MDX61B0005-5A3 ... MDX61B0110-503 (sizes 0 – 2): ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0005 0008...
  • Page 334 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320 1600 2000 2500 DRL200L4 (lb in) (1983) (2487) (3292) (3885)
  • Page 335 Project Planning Motor selection for asynchronous AC and servomotors (CFC) Nominal speed n = 3000 rpm, dynamics package 2 ® Assignment of MOVIDRIVE MDX61B0005-5A3 ... MDX61B0110-503 (sizes 0 – 2): ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0005 0008...
  • Page 336 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320 1600 2000 2500 DRL200L4 (lb in) (1983) (2487) (3292) (3885)
  • Page 337 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.9 Motor table DRS series AC motors (characteristic value with delta/star connection AC 230/400 V / 50 Hz) Mass moment of inertia J Star (AC 400 V) Delta (AC 230 V) without brake with brake Motor...
  • Page 338 Project Planning Motor selection for asynchronous AC and servomotors (CFC) Mass moment of inertia J Star (AC 400 V) Delta (AC 230 V) without brake with brake Motor Nm/A Nm/A (lb in) (lb in/A) (lb in/A) 1030 3.92 2.27 DRS315M4 27900 29000 97.4...
  • Page 339 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.10 DRS motor selection with delta/star connection type (line AC 400 V / 50 Hz) AC 230/400 V / 50 Hz motors in star connection or AC 400/690 V / 50 Hz motors in delta connection ®...
  • Page 340 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 ... MDX61B0750-503 (size 3 ... 5): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 400 / 50 Hz 0150 0220 0300...
  • Page 341 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0900-503 ... MDX61B2500-503 (sizes 6 ... 7): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 400 / 50 Hz 0900 1100 1320...
  • Page 342 Project Planning Motor selection for asynchronous AC and servomotors (CFC) AC 230/400 V / 50 Hz motors in delta connection ® Assignment of MOVIDRIVE MDX61B0005-5A3 ... MDX61B0110-503 (sizes 0 ... 2): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 / 50 Hz 0005 0008...
  • Page 343 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 / 50 Hz 0150 0220 0300 0370 0450 0550 0750 DRS132MC4 M 94.8 (lb in) (839) (1230) (1629)
  • Page 344 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 / 50 Hz 0900 1100 1320 1600 2000 2500 DRS315K4 1221 1525 (lb in) (8382) (10807) (13497)
  • Page 345 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.11 DRS motor selection in delta connection type (line AC 230 V / 50 Hz) AC 230/400 V / 50 Hz motors in delta connection ® Motor voltage MOVIDRIVE MDX61B...-2_3 (AC 230 V units) in CFC operating modes (P700) AC 230 V / 50 Hz 0015 0022...
  • Page 346 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-2_3 (AC 230 V units) in CFC operating modes (P700) AC 230 V / 50 Hz 0015 0022 0037 0055 0075 0110 0150 0220 0300 DRS180L4 (lb in) (2257) (2708)
  • Page 347 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.12 Motor table DRE series AC motors (characteristic value with delta/star connection AC 230/400 V / 50 Hz) Mass moment of inertia J Star (AC 400 V) Delta (AC 230 V) without brake with brake Motor...
  • Page 348 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.13 DRE motor selection with delta/star connection type (line AC 400 V / 50 Hz) AC 230/400 V / 50 Hz motors in star connection or AC 400/690 V / 50 Hz motors in delta connection ®...
  • Page 349 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 ... MDX61B0750-503 (size 3 ... 5): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 400 / 50 Hz 0150 0220 0300...
  • Page 350 Project Planning Motor selection for asynchronous AC and servomotors (CFC) AC 230/400 V / 50Hz motors in delta connection ® Assignment of MOVIDRIVE MDX61B0008-5A3 ... MDX61B0110-503 (sizes 0 ... 2): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 / 50 Hz 0005 0008...
  • Page 351 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 / 50 Hz 0150 0220 0300 0370 0450 0550 0750 DRE180M4 (lb in) (1275) (1690) (1770) (1770)
  • Page 352 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.14 DRE motor selection in delta connection type (line AC 230 V / 50 Hz) AC 230/400 V / 50 Hz motors in delta connection ® Motor voltage MOVIDRIVE MDX61B...-2_3 (AC 230 V units) in CFC operating modes (P700) AC 230 V / 50 Hz 0015 0022...
  • Page 353 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-2_3 (AC 230 V units) in CFC operating modes (P700) AC 230 V / 50 Hz 0015 0022 0037 0055 0075 0110 0150 0220 0300 DRE225S4 (lb in) (2522) 1122...
  • Page 354 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.16 DRP motor selection with delta/star connection type (line AC 400 V / 50 Hz) AC 230/400 V / 50 Hz motors in star connection or AC 400/690 V / 50 Hz in delta connection ®...
  • Page 355 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 ... MDX61B0750-503 (size 3 ... 5): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 400 / 50 Hz 0150 0220 0300...
  • Page 356 Project Planning Motor selection for asynchronous AC and servomotors (CFC) AC 230/400 V / 50 Hz motors in delta connection ® Assignment of MOVIDRIVE MDX61B0005-5A3 ... MDX61B0110-503 (sizes 0 ... 2): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 / 50 Hz 0011 0014...
  • Page 357 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 ... MDX61B0750-503 (size 3 ... 5): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 / 50 Hz 0150 0220 0300...
  • Page 358 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0900-503 ... MDX61B2500-503 (sizes 6 ... 7): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 / 50 Hz 0900 1100 1320...
  • Page 359 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 / 60 Hz 0015 0022 0037 0055 0075 0110 0150 0220 0300 DRP180L4 (lb in) (1186) (1567) (1770)
  • Page 360 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.18 Motor table DV series AC motors (characteristic value with delta/star connection AC 230/400 V / 50 Hz) Mass moment of inertia J Star (AC 400 V) Delta (AC 230 V) without brake with brake Motor...
  • Page 361 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.20 Motor table DRS series AC motors (characteristic value with double-star/star connection AC 230/460 V / 60 Hz) Mass moment of inertia J Star (AC 460 V) Double-star (AC 230 V) without brake with brake Motor...
  • Page 362 Project Planning Motor selection for asynchronous AC and servomotors (CFC) Mass moment of inertia J Star (AC 460 V) Double-star (AC 230 V) without brake with brake Motor Nm/A Nm/A (lb in) (lb in/A) (lb in/A) 1.75 3.49 DRS225MC4 4330 4560 87.9 87.9...
  • Page 363 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.21 DRS motor selection with double-star/star connection type (line AC 460 / 60 Hz) AC 230/460 V / 60 Hz motors in star connection ® Assignment of MOVIDRIVE MDX61B0005-5A3 ... MDX61B0110-503 (sizes 0 ... 2): ®...
  • Page 364 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 460 / 60 Hz 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 DRS180S4 (lb in) (1053)
  • Page 365 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0900-503 ... MDX61B2500-503 (sizes 6 ... 7): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 460 / 60 Hz 0900 1100 1320...
  • Page 366 Project Planning Motor selection for asynchronous AC and servomotors (CFC) AC 230/460 V / 60 Hz motors in double-star connection ® Assignment of MOVIDRIVE MDX61B0005-5A3 ... MDX61B0110-503 (sizes 0 ... 2): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 V / 60 Hz 0005 0008...
  • Page 367 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 V / 60 Hz 0150 0220 0300 0370 0450 0550 0750 DRS160M4 78.5 (lb in) (695) (1018) (1345)
  • Page 368 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0900-503 ... MDX61B2500-503 (sizes 6 ... 7): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 V / 60 Hz 0900 1100 1320...
  • Page 369 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 230 V units) in CFC operating modes (P700) AC 230 V / 60 Hz 0015 0022 0037 0055 0075 0110 0150 0220 0300 DRS132S4 35.4 55.2 73.5...
  • Page 370 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.23 Motor table DRE series AC motors (characteristic value with double-star/star connection AC 230/460 V / 60 Hz) Mass moment of inertia J Star (AC 460 V) Double-star (AC 230 V) without with brake Motor...
  • Page 371 Project Planning Motor selection for asynchronous AC and servomotors (CFC) Mass moment of inertia J Star (AC 460 V) Double-star (AC 230 V) without with brake Motor brake Nm/A Nm/A (lb in) (lb in/A) (lb in/A) 3.69 1.84 DRE315M4 27900 29000 60.7 (7576)
  • Page 372 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.24 DRE motor selection in double-star/star connection type (line AC 460 V / 60 Hz) AC 230/460 V / 60 Hz motors in star connection ® Assignment of MOVIDRIVE MDX61B0005-5A3 ... MDX61B0110-503 (sizes 0 ... 2): ®...
  • Page 373 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 460 / 60 Hz 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 DRE160MC4 80.4 11 kW...
  • Page 374 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 ... MDX61B0750-503 (size 3 ... 5): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 460 / 60 Hz 0150 0220 0300...
  • Page 375 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 460 / 60 Hz 0150 0220 0300 0370 0450 0550 0750 DRE315K4 Note: (lb in) (6125) The data is based on a supply voltage of AC 460 V.
  • Page 376 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 / 60 Hz 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 DRE112M4 30.1 39.1...
  • Page 377 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 ... MDX61B0750-503 (size 3 ... 5): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 / 60 Hz 0150 0220 0300...
  • Page 378 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in CFC operating modes (P700) AC 230 / 60 Hz 0150 0220 0300 0370 0450 0550 0750 DRE180LC4 30 kW (lb in) (1637) (2062) (2416)
  • Page 379 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.25 DRE motor selection in double-star connection (line AC 230 V / 60 Hz) AC 230/460 V / 60 Hz motors in double-star connection ® Motor voltage MOVIDRIVE MDX61B...-2_3 (AC 230 V units) in CFC operating modes (P700) AC 230 V / 60 Hz 0015 0022...
  • Page 380 Project Planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-2_3 (AC 230 V units) in CFC operating modes (P700) AC 230 V / 60 Hz 0015 0022 0037 0055 0075 0110 0150 0220 0300 DRE132MC4 72.4 9.2 kW (lb in)
  • Page 381 Project Planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.26 Motor tables DV series AC motors (characteristic value with double-star/star connection AC 230/460 V / 60 Hz) Mass moment of inertia J Star (AC 460 V) Double-star (AC 230 V) without brake with brake Motor...

  • Page 382: Motor Selection For Synchronous Servomotors (Servo)

    We recommend always using the latest version of MOVITOOLS MotionStudio for ® startup. The latest MOVITOOLS MotionStudio version can be downloaded from our homepage (www.sew-eurodrive.de). 9.7.1 Motor characteristics The demands made on a servo drive include speed dynamics, stable speed, and posi- ®...
  • Page 383 Project Planning Motor selection for synchronous servomotors (SERVO) 9.7.2 Basic recommendations For SEW motors, the motor data required for the SERVO operating modes is stored in ® MOVIDRIVE Speed is the correcting variable in the SERVO operating modes with speed control.
  • Page 384 Project Planning Motor selection for synchronous servomotors (SERVO) 9.7.3 Motor table DS/CM Characteristic values at V = AC 230 V / AC 400 V Without forced cool- With forced cooling Mass moment of inertia J ing fan fan VR Motor without brake with brake 0_VR...
  • Page 385 Project Planning Motor selection for synchronous servomotors (SERVO) INFORMATION For additional project planning notes and information about the type DS/CM synchro- nous servomotors, refer to the "Servo Gearmotors" catalog, which you can order from SEWEURODRIVE. 9.7.4 DS/CM motor selection (line AC 400 V / 50 Hz) 1.
  • Page 386 Project Planning Motor selection for synchronous servomotors (SERVO) 2. Nominal speed n = 3000 rpm: ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in the SERVO operating modes (P700) Motor 0005 0008 0011 0014 0015 0022 0030 0040 0055 DS56M (lb in) (21) (25) (32)
  • Page 387 Project Planning Motor selection for synchronous servomotors (SERVO) 3. Nominal speed n = 4500 rpm: ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in the SERVO operating modes (P700) Motor 0005 0008 0011 0014 0015 0022 0030 0040 DS56M (lb in) (21) (25) (32)
  • Page 388 Project Planning Motor selection for synchronous servomotors (SERVO) 4. Nominal speed n = 6000 rpm: ® MOVIDRIVE MDX61B...-5_3 (AC 400/500 V units) in the SERVO operating modes (P700) Motor 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 0220 0300 0370 0450 DS56M (lb in) (21)
  • Page 389 Project Planning Motor selection for synchronous servomotors (SERVO) 9.7.5 DS/CM motor selection (line AC 230 V) Nominal speed n = 2000 rpm: ® MOVIDRIVE MDX61B...-2_3 (AC 230 V units) in the SERVO operating modes (P700) Motor 0015 0022 0037 0055 0075 0110 0150...
  • Page 390 Project Planning Motor selection for synchronous servomotors (SERVO) Nominal speed n = 4500 rpm: ® MOVIDRIVE MDX61B...-2_3 (AC 230 V units) in the SERVO operating modes (P700) Motor 0015 0022 0037 0055 0075 0110 0150 0220 0300 DS56M (lb in) (34) 12.1 16.3...
  • Page 391 Project Planning Motor selection for synchronous servomotors (SERVO) 9.7.6 Motor table CMD Characteristic values at V = AC 400 V Motor Mass moment of inertia J Nm (lb in) CMD93S 2.4 (21) 1.55 1.23 CMD93M 4.2 (37) 16.2 2.31 CMD93L 6.0 (50) 22.9 3.38...
  • Page 392 Project Planning Motor selection for synchronous servomotors (SERVO) 3. Nominal speed n = 3000 rpm: ® MOVIDRIVE MDX61B...-5_3 (AC 400 V units) in the SERVO operating modes (P700) Motor 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 CMD70S (lb in)
  • Page 393 Project Planning Motor selection for synchronous servomotors (SERVO) 9.7.8 CMP motor table Characteristic values at V = AC 230 V / AC 400 V Without forced cooling fan With forced cooling fan VR Mass moment of inertia J Motor without brake with brake 0_VR 0_VR...
  • Page 394 Project Planning Motor selection for synchronous servomotors (SERVO) Without forced cooling fan With forced cooling fan VR Mass moment of inertia J Motor without brake with brake 0_VR 0_VR 0_VR Nm (lb in) Nm (lb in) CMP40S 0.5 (4) 1.36 0.104 0.132 CMP40M...
  • Page 395 Project Planning Motor selection for synchronous servomotors (SERVO) 9.7.9 CMP motor selection (line AC 400 V) Nominal speed n = 2000 rpm: ® Assignment of MOVIDRIVE MDX61B0005-5_3 - MDX61B0110-5_3 (sizes 0 - 2): ® MOVIDRIVE MDX61B...-5_3 (AC 400 V units) in SERVO operating modes (P700) Motor 0005 0008...
  • Page 396 Project Planning Motor selection for synchronous servomotors (SERVO) Nominal speed n = 3000 rpm: ® Assignment of MOVIDRIVE MDX61B0005-5_3 - MDX61B0110-5_3 (sizes 0 - 2): ® MOVIDRIVE MDX61B...-5_3 (AC 400 V units) in SERVO operating modes (P700) Motor 0005 0008 0011 0014 0015...
  • Page 397 Project Planning Motor selection for synchronous servomotors (SERVO) ® Assignment of MOVIDRIVE MDX61B0150-5_3 - MDX61B1320-5_3 (sizes 3 - 6): ® MOVIDRIVE MDX61B...-5_3 (AC 400 V units) in SERVO operating modes (P700) Motor 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320 41.1...
  • Page 398 Project Planning Motor selection for synchronous servomotors (SERVO) Nominal speed n = 4500 rpm: ® Assignment of MOVIDRIVE MDX61B0005-5_3 - MDX61B0110-5_3 (sizes 0 - 2): ® MOVIDRIVE MDX61B...-5_3 (AC 400 V units) in SERVO operating modes (P700) Motor 0005 0008 0011 0014 0015...
  • Page 399 Project Planning Motor selection for synchronous servomotors (SERVO) ® MOVIDRIVE MDX61B...-5_3 (AC 400 V units) in SERVO operating modes (P700) Motor 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320 37.6 53.3 67.5 79.0 90.7 99.8 100.2 CMP100M (lb in) (333) (472) (597)
  • Page 400 Project Planning Motor selection for synchronous servomotors (SERVO) ® MOVIDRIVE MDX61B...-5_3 (AC 400 V units) in SERVO operating modes (P700) Motor 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320 25.8 33.7 38.3 39.2 CMP80S (lb in) (228) (298) (339) (347) 28.9...
  • Page 401 Project Planning Motor selection for synchronous servomotors (SERVO) 9.7.10 CMP motor selection (line AC 230 V) Nominal speed n = 3000 rpm: ® Motor MOVIDRIVE MDX61B...-2_3 (AC 230 V units) in the SERVO operating modes (P700) 0015 0022 0037 0055 0075 0110 0150...
  • Page 402 Project Planning Motor selection for synchronous servomotors (SERVO) Nominal speed n = 4500 rpm: ® Motor MOVIDRIVE MDX61B...-2_3 (AC 230 V units) in the SERVO operating modes (P700) 0015 0022 0037 0055 0075 0110 0150 0220 0300 CMP40S (lb in) (16.8) CMP40M (lb in)

  • Page 403: Sl2 Synchronous Linear Motors

    SL2 synchronous linear motors INFORMATION For detailed information on SL2 synchronous linear motors, refer to the operating instructions and the catalog "SL2 Synchronous Linear Motors". The documents are available for download from the homepage of SEW-EURODRIVE. Overload capacity of the inverter ® MOVIDRIVE inverters permanently calculate the load on the inverter output stage (unit utilization).
  • Page 404 Project Planning Overload capacity of the inverter 9.9.2 Load cycle The required load cycle is the basis for determining the overload capacity of the inverter. The following conditions must be fulfilled for periodic repetition of a load cycle: • At the end of the overload time t , the value is just below the critical heat sink temperature.
  • Page 405 Project Planning Overload capacity of the inverter 9.9.3 Continuous output current ® The thermal model of MOVIDRIVE implements dynamic limiting of the maximum output current. The maximum continuous output current I is dependent on the PWM cycle frequency, the ambient temperature ϑ and the output frequency f It is particularly important to take output frequencies f <...
  • Page 406 Project Planning Overload capacity of the inverter MDX60B / 61B, size 0: Guaranteed continuous output currents I depending on the output frequency f ® Continuous output currents I for MOVIDRIVE MDX60B / 61B, size 0 = 3 x AC 400 V, ϑ = 25 °C = 3 x AC 400 V ϑ...
  • Page 407 Project Planning Overload capacity of the inverter MDX61B, sizes 1 - 6: Guaranteed continuous output currents I depending on the output frequency f 4 kHz V = 3 AC 230 V V = 3 AC 230 V 4 kHz V = 3 AC 400 V V = 3 AC 400 V = 25°C ϑ...
  • Page 408 Project Planning Overload capacity of the inverter MDX61B size 7: Guaranteed continuous output currents I depending on the output frequency f = 3 x AC 400 V, ϑ amb = 25 °C = 3 x AC 400 V, ϑ amb = 40 °C %I N %I N I out1 2.5 kHz...
  • Page 409 Project Planning Overload capacity of the inverter Unit utilization If "P860/P861 PWM frequency 1/2" > 4 kHz is set in the VFC and F/f modes and "P862/ P863 PWM fix 1/2" is set to off, the inverter automatically reduces the PWM frequency in the event of a unit overload.
  • Page 410 Project Planning Overload capacity of the inverter 9.9.4 Overload capacity in the minute range This is the overload capacity that corresponds to at least a quarter of the heat sink time constant (0.25 T). The overload usually lasts a few minutes. The overload capacity can be determined as follows: Overload time t ≥...
  • Page 411 Project Planning Overload capacity of the inverter MDX60B/61B, Cycle frequency f = 4 kHz: BG0 overload capacity at 400 V / = 3 x AC 400 V 25 °C ϑ = 25 °C out 1 (P860 / P861) = 4 kHz 80 % I 60 % I out 2...
  • Page 412 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: = 3 x AC 400 V ϑ = 25 °C out 1 (P860 / P861) = 16 kHz 60 % I out 2 40 % I 20 % I 0 % I 2932217227 Overload capacity at f...
  • Page 413 Project Planning Overload capacity of the inverter Cycle frequency f = 8 kHz: 80 % I out 1 60 % I out 2 40 % I 20 % I V = 3 x AC 400 V 25 °C ϑ am b (P860 / P861) = 8 kHz 0 % I...
  • Page 414 Project Planning Overload capacity of the inverter MDX61B, BG 7 Cycle frequency f = 2,5 kHz: overload capacity at 400 V / 25 °C = 3 x AC 400 V ϑ = 25 °C out 1 80 % I (P860 / P861) = 2.5 kHz out 2 60 % I 40 % I...
  • Page 415 Project Planning Overload capacity of the inverter MDX60B/61B, Cycle frequency f = 4 kHz: BG0 overload capacity at 400 V / 40 °C = 3 x AC 400 V out 1 ϑ = 40 °C (P860 / P861) = 4 kHz 60 % I out 2 40 % I...
  • Page 416 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: = 3 x AC 400 V ϑ = 40 °C out 1 (P860 / P861) = 16 kHz 60 % I out 2 40 % I 20 % I 0 % I 2932229259 Overload capacity at f...
  • Page 417 Project Planning Overload capacity of the inverter Cycle frequency f = 8 kHz: V = 3 x AC 400 V ϑ 40 °C (P860 / P861) = 8 kHz out 1 60 % I out 2 40 % I 20 % I 0 % I Overload capacity at f = 8 kHz (400 V / 40 °C)
  • Page 418 Project Planning Overload capacity of the inverter MDX61B, BG 7 Cycle frequency f = 2.5 kHz: overload capacity at 400 V / 40 °C 80 % I = 3 x AC 400 V out 1 ϑ = 40 °C out 2 60 % I (P860 / P861) = 2.5 kHz 40 % I...
  • Page 419 Project Planning Overload capacity of the inverter MDX60B/61B, Cycle frequency f = 4 kHz: BG0 overload capacity at 500 V / = 3 x AC 500 V 25 °C ϑ = 25 °C (P860 / P861) = 4 kHz out 1 80 % I 60 % I out 2...
  • Page 420 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: = 3 x AC 500 V ϑ = 25 °C out 1 (P860 / P861) = 16 kHz 60 % I out 2 40 % I 20 % I 0 % I Overload capacity at f = 16 kHz (500 V / 25 °C)
  • Page 421 Project Planning Overload capacity of the inverter Cycle frequency f = 8 kHz: 80 % I out 1 60 % I out 2 40 % I 20 % I V = 3 x AC 500 V 25 °C ϑ (P860 / P861) = 8 kHz 0 % I Overload capacity at f...
  • Page 422 Project Planning Overload capacity of the inverter MDX61B, BG 7 Cycle frequency f = 2.5 kHz: overload capacity at 500 V / 25 °C = 3 x AC 500 V ϑ = 25 °C out 1 80 % I (P860 / P861) = 2.5 kHz out 2 60 % I 40 % I...
  • Page 423 Project Planning Overload capacity of the inverter MDX60B/61B, Cycle frequency f = 4 kHz: BG0 overload capacity at 500 V / 40 °C = 3 x AC 500 V ϑ = 40 °C out 1 (P860 / P861) = 4 kHz 60 % I out 2 40 % I...
  • Page 424 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: = 3 x AC 500 V ϑ = 40 °C out 1 (P860 / P861) = 16 kHz 60 % I out 2 40 % I 20 % I 0 % I Overload capacity at f = 16 kHz (500 V / 40 °C)
  • Page 425 Project Planning Overload capacity of the inverter Cycle frequency f = 8 kHz: V = 3 x AC 500 V ϑ 40 °C (P860 / P861) = 8 kHz out 1 60 % I out 2 40 % I 20 % I 0 % I Overload capacity at f = 8 kHz (500 V / 40 °C)
  • Page 426 Project Planning Overload capacity of the inverter MDX61B, BG 7 Cycle frequency f = 2.5 kHz: overload capacity at 500 V / 40 °C 80 % I out 1 = 3 x AC 500 V ϑ = 40 °C out 2 60 % I (P860 / P861) = 2.5 kHz 40 % I...
  • Page 427 Project Planning Overload capacity of the inverter Formula At overload times t < 0.25 × T, you can calculate the overload capacity using the following formula: > k × t k = Overload factor Example The values for overload factors k are given in the following tables, depending on the supply voltage V , ambient temperature ϑ...
  • Page 428 Project Planning Overload capacity of the inverter MDX61B, BG7 overload capacity Continuous Overload factor k at low-load current I out 2 at 400 V / 25 °C Cycle output current Overload current frequency (at f > 2 Hz) 0.2 × I 0.4 ×...
  • Page 429 Project Planning Overload capacity of the inverter MDX61B, BG 1-6 overload capacity Continuous Overload factor k at low-load current I at 500 V / 25 °C out 2 Cycle output current Overload current frequency (at f > 2 Hz) 0.2 × I 0.4 ×...
  • Page 430 Project Planning Overload capacity of the inverter The overload time t must be less than 1 s for this high overload capacity to be achieved. Determining the The overload capacity for the short overload time (t < 1 s) is determined as follows: overload capacity •...
  • Page 431 Project Planning Overload capacity of the inverter • Move vertically downwards and then read the minimum low-load time t → t = 0.13 s All times t to the right of the point of intersection with I are permitted (√); all times t out2 to the left are not permitted (!).
  • Page 432 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: The permitted mean inverter output current is I ≤ 81% I out RMS = 3 x AC 400 V ϑ = 25 °C (P860 / P861) = 16 kHz ≤...
  • Page 433 Project Planning Overload capacity of the inverter MDX61B, BG 1-6 Cycle frequency f = 8 kHz: overload capacity The permitted mean inverter output current is I ≤ 65% I out RMS at 400 V / 40 °C = 3 x AC 400 V ϑ...
  • Page 434 Project Planning Overload capacity of the inverter MDX61B, BG 1-6 Cycle frequency f = 8 kHz: overload capacity The permitted mean inverter output current is I ≤ 80% I out RMS at 500 V / 25 °C = 3 x AC 500 V ϑ...
  • Page 435 Project Planning Overload capacity of the inverter MDX61B, BG 1-6 Cycle frequency f = 8 kHz: overload capacity The permitted mean inverter output current is I ≤ 67% I out RMS at 500 V / 40 °C = 3 x AC 500 V ϑ...
  • Page 436 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: The permitted mean inverter output current is I ≤ 69% I out RMS = 3 x AC 500 V ϑ = 40 °C (P860 / P861) = 16 kHz ≤...

  • Page 437: Braking Resistor Selection

    Project Planning Braking resistor selection 9.10 Braking resistor selection DANGER The supply cables to the braking resistor carry a high DC voltage (ca. DC 900 V). Severe or fatal injuries from electric shock. • The braking resistor cables must be suitable for this high DC voltage. •...
  • Page 438 Project Planning Braking resistor selection 9.10.2 Peak braking power Due to the DC link voltage and the resistance value, the peak braking power can be less than the load capacity of the braking resistor. The peak braking power is determined as follows: is the maximum permitted DC link voltage.
  • Page 439 Project Planning Braking resistor selection 9.10.3 Assignment to AC 400/500 V units (...-5_3) BW090- BW072- BW072- Braking resistor type BW... BW100-005 BW100-006 BW168 BW268 P52B Part number 824 563 0 826 269 1 821 701 7 826 058 3 826 060 5 820 604 X 820 715 1 Braking resistor type BW...-T...
  • Page 440 Project Planning Braking resistor selection Braking resistor type BW... BW018-015 Part number 821 684 3 Braking resistor type BW...-T/-P BW018-015-P BW018-035-T BW018-075-T BW915-T Part number 1820 416 3 1820 138 5 1820 139 3 1820 413 9 Continuous braking power 1.5 kW 3.5 kW 7.5 kW...
  • Page 441 Project Planning Braking resistor selection Braking resistor type BW...-T/-P BW106-T BW206-T BW1.4-170 BW003-420-T Part number 1820 083 4 1820 412 0 1330 152 7 1330 124 5 Continuous braking power 13.5 kW 18 kW 17 kW 42kW (= 100% cdf) 23 kW 30.6 kW 30.6 kW...
  • Page 442 Project Planning Braking resistor selection 9.10.4 Assignment to AC 230 V units (...-2_3) Braking resistor type BW... BW039- BW039- BW039- BW027- BW027- Part number 821 687 8 821 688 6 821 689 4 822 422 6 822 423 4 Braking resistor type BW...-T BW039- BW039- BW018-...
  • Page 443 Project Planning Braking resistor selection Braking resistor type BW...-T/-P BW018-075-T BW915-T BW012-025-P BW012-050-T BW012-100-T BW106-T BW206-T Part number 1820 139 3 1820 413 9 1820 414 7 1820 140 7 1820141 5 1820 083 4 1820 412 0 Continuous braking power 7.5 kW 15.6 kW 2.5 kW...
  • Page 444 Project Planning Braking resistor selection Overload factor for wire resistors on ceramic core 100% Overload factor depending on the cyclic duration factor for wire resistors [X] Cyclic duration fac- 100% tor (cdf) [Y] Overload factor 1.12 Overload factor for grid resistors 100% Overload factor depending on the cyclic duration factor for grid resistors [X] Cyclic duration...
  • Page 445 Project Planning Braking resistor selection Calculation Given: example • Peak braking power 13 kW • Average braking power during the braking time 6.5 kW • Cyclic duration factor cdf 6% Required: • BW.. braking resistor Procedure 1. Determine the overload capacity. First, determine the overload factor for a cyclic duration factor cdf of 6% from the respective diagrams.

  • Page 446: Connecting Ac Brakemotors

    For detailed information about the SEW brake system, refer to the "Gearmotors" catalog, which you can order from SEW-EURODRIVE. SEW brake systems are disk brakes with a DC coil that release electrically and brake using spring force. A brake rectifier supplies the brake with DC voltage.

  • Page 447: Permitted Voltage Systems For Movidrive

    B is designed for operation on TN and TT systems with a directly grounded star point. Operation on voltage supply systems with a non-grounded star point (for example IT power systems) is also permitted. In such a case, SEW- EURODRIVE recommends using earth-leakage monitors employing pulse-code measurement.

  • Page 448: Power Connection For Size 7

    Project Planning Power connection for size 7 9.14 Power connection for size 7 9.14.1 Power connections ® Size 7 MOVIDRIVE B has other connections than sizes 0 to 6. All power connections are made from underneath via M12 cable lugs. PE is connected with specific shield clamps on the PE busbar.
  • Page 449 Project Planning Power connection for size 7 9.14.2 Auxiliary supply Unlike sizes 0 to 6, size 7 has a switched-mode power supply unit that is not supplied from the DC link but requires its own AC 3 × 400 V supply. This voltage can be derived from the mains or (even better) from an auxiliary supply in the control circuit.
  • Page 450 Project Planning Power connection for size 7 INFORMATION Do not apply external 24 V to X10.9. 3*400V power supply 3*400V controller supply alternative power supply master unit 24V Gnd gRL fuse MOVIDRIVE MOVIDRIVE MOVIDRIVE MOVIDRIVE BG 0 - 6 BG 0 - 6 BG 0 - 6 BG 7 Power supply...

  • Page 451: Line And Motor Cables

    UL compliant installation (→ Section "UL compliant installation"). 9.15.2 Cable cross sections and fusing If single-core copper cables with PVC insulation routed in cable ducts are used, SEW- EURODRIVE suggests the following cable cross-sections and fuses for an ambient temperature of 25 °C and rated line currents of 100% of the rated inverter current:...
  • Page 452 Project Planning Line and motor cables MDX61B...-503 0370 0450 0550 0750 0900 1100 1320 Size Fuses F11/F12/F13 80 A 100 A 125 A 160 A 200 A 250 A Supply system cable L1/L2/ 25 mm 35 mm 50 mm 70 mm 95 mm 150 mm PE conductor...
  • Page 453 Project Planning Line and motor cables 9.15.5 Smallest wire bending space (EN 61800-5-1) As stipulated in EN 61800-5-1, the distance between a power connection terminal and an obstruction toward which the wire is directed on leaving the terminal must correspond with the minimum values given in the table below.
  • Page 454 Project Planning Line and motor cables 9.15.6 AC 400/500 V units according to USA NEC, V = 3 × AC 460 V: line MDX61B...-5A3 0005 0008 0011 0014 0015 0022 0030 0040 Size Fuses F11/F12/F13 15 A Supply system cable L1/L2/ AWG14 AWG14 PE conductor...
  • Page 455 Project Planning Line and motor cables 9.15.7 AC 230 V units according to USA NEC, V = 3 × AC 230 V: line MDX61B...-2_3 0015 0022 0037 0055 0075 Size Fuses F11/F12/F13 16 A 25 A 25 A 35 A Supply system cable L1/L2/ AWG14 AWG12...
  • Page 456 4 kHz 1200 (P860/P861) 8 kHz 12 kHz 16 kHz INFORMATION SEW-EURODRIVE recommends not to use a ground fault circuit interrupter with long motor cables. The earth-leakage currents caused by cable capacitance may cause mis-tripping. System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 457 Project Planning Line and motor cables 9.15.9 Voltage drop The cable cross section of the motor cable should be selected so the voltage drop is as small as possible. An excessively large voltage drop means that the full motor torque is not achieved. The expected voltage drop can be determined using the following tables (the voltage drop can be calculated in proportion to the length if the cables are shorter or longer).

  • Page 458: Group Drive In Vfc Mode

    Project Planning Group drive in VFC mode 9.16 Group drive in VFC mode In VFC & GROUP operating mode, a group of asynchronous motors can be operated on one inverter. In this operating mode, the inverter operates without slip compensation and with a constant V/f ratio.

  • Page 459: Connecting Explosion-Proof Ac Motors

    The speed sensor can be ® directly connected to MOVIDRIVE INFORMATION For more information on the operation of explosion-proof AC motors, refer to the Explosion-Proof AC Motors, Asynchronous Servomotors operating instructions. You can order the operating instructions from SEW-EURODRIVE. System Manual – MOVIDRIVE® MDX60B/61B...

  • Page 460: Emc-Compliant Installation In Accordance With En 61800-3

    Project Planning EMC-compliant installation in accordance with EN 61800-3 9.18 EMC-compliant installation in accordance with EN 61800-3 ® The designated use of drive systems with MOVIDRIVE is as components for installation in machinery and systems. They comply with the EMC product standard EN 61800-3 "Variable-speed electrical drives".
  • Page 461 Project Planning EMC-compliant installation in accordance with EN 61800-3 Class C1 limit Three options are available for EMC-compliant installation in accordance with EN 61800-3, class C1 limit, depending on the machine configuration: Motor end Line end Class C1 limit Sizes 0 to 5 Sizes 0 to 5 1st option HD...
  • Page 462 (3) = 3. Possible solution with HF... output filter (see chapter "HF output filter") For more information, refer to the publication entitled Drive Engineering – Practical Implementation, Electromagnetic Compatibility. You can order the publication from SEW-EURODRIVE. System Manual – MOVIDRIVE® MDX60B/61B...

  • Page 463: Hf... Output Filter Type

    • Considerable noise (magnetostriction) may occur in the output filter especially if operating with f = 4 kHz. In environments susceptible to noise, SEW- EURODRIVE recommends operation with f = 12 kHz (or 16 kHz) and V DC link connection.
  • Page 464 Project Planning HF… output filter type connection Operation without V connection: DC link DC link • Approved only for PWM frequency 4 kHz or 8 kHz. HF... ® MOVIDRIVE PE HF...-403 U V W = 4/8 kHz HF...-503 U V W L1 L2 L3 U V W U1 V1 W1...
  • Page 465 Project Planning HF… output filter type The procedure for selecting the PWM frequency and checking the inverter is summa- rized in the following figure. Selecting the PWM frequency Noise-sensitive and DC link connection environment in which HF is used (not motor!) Shielded Motor cable type Unshielded...

  • Page 466: Electronics Cables And Signal Generation

    Project Planning Electronics cables and signal generation 9.20 Electronics cables and signal generation • The electronics terminals of the basic unit are suitable for the following cross sections: – Single core 0.20...2.5 mm (AWG24...12) – Double core 0.20...1 mm (AWG24...17) Route electronics cables separately from power cables, contactor control cables or braking resistor cables.

  • Page 467: External Voltage Supply Dc 24 V

    An external encoder (synchronous encoder) is not connected to X14. Observe the power ratings of the manufacturer when connecting an external encoder (approx. 4 W with SEW encoder). 9.21.2 Power demand The power values of the options are basic values without load on the inputs and outputs.
  • Page 468 Project Planning External voltage supply DC 24 V ® • Additional DC 24 V power demand of MOVIDRIVE MDX60/61B with option (size 0: only available with option-capable MDX61B units): Additional DC 24 V power demand with installed option DEH11B, Fieldbus DRS11B DER11B DIO11B...

  • Page 469: Parameter Set Switchover

    Project Planning Parameter set switchover 9.22 Parameter set switchover This function serves for operating two motors on one inverter using two different parameter sets. The parameter set is switched over via binary input or fieldbus. A binary input must be programmed to the "PARAM.

  • Page 470: Priority Of Operating States And Interrelation Between Control Signals

    Project Planning Priority of operating states and interrelation between control signals 9.23 Priority of operating states and interrelation between control signals 9.23.1 Priority of the operating states Priority high Controller inhibit Rapid stop Hold control Stop Enable 3027222667 Priority of the operating states 9.23.2 Interrelation between control signals The following table shows the interrelation of control signals.

  • Page 471: Limit Switches

    Project Planning Limit switches 9.24 Limit switches 9.24.1 Limit switch processing The limit switch processing provides for the travel range of a drive not to be exceeded. To do this, it is possible to program the binary inputs to the functions "/LS CW" (limit switch right) and "/LS CCW"...

  • Page 472: General Information

    If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE. 10.2 Structure of the safety notes The safety notes in these operating instructions are designed as follows:...

  • Page 473: Rights To Claim Under Limited Warranty

    MOVIDRIVE MDX60B/61B inverters and to achieve the specified product characteristics and performance requirements. SEW-EURODRIVE does not assume liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.

  • Page 474: Safety Notes

    Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instruc- tions carefully and understood them. If you are unclear about any of the information in this documentation, please contact SEW-EURODRIVE. 11.1 General information Never install or start up damaged products.

  • Page 475: Designated Use

    Safety Notes Designated use 11.3 Designated use Drive inverters are components intended for installation in electrical systems or machines. In case of installation in machines, startup of the inverters (meaning the start of designated use) is prohibited until it is determined that the machine meets the require- ments stipulated in the Machinery Directive 2006/42/EC;...

  • Page 476: Installation

    Safety Notes Installation 11.5 Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation. Protect the drive inverters from excessive strain. Ensure that components are not deformed and/or insulation spaces are maintained, particularly during transportation. Avoid contact with electronic components and contacts.

  • Page 477: Operation

    Safety Notes Operation 11.8 Operation Systems with integrated drive inverters must be equipped with additional monitoring and protection devices, if necessary, according to the applicable safety guidelines, such as legislation governing technical equipment, accident prevention regulations, etc. The operating software may be used to make changes to the drive inverter. Do not touch live components or power connections immediately after disconnecting the drive inverters from the supply voltage because there may still be some charged capac- itors.

  • Page 478: Unit Structure

    Unit Structure Type designation, nameplates and scope of delivery Unit Structure 12.1 Type designation, nameplates and scope of delivery 12.1.1 Example: Unit designation MDX60 B 0011 - 5 A 3 - 4 00 00 = Standard Type 0T = Application XX = Special unit XX/L = Coated pcbs 4 = 4Q (with brake chopper)
  • Page 479 Unit Structure Type designation, nameplates and scope of delivery 12.1.3 Example: Nameplate for BW090-P52B braking resistor The braking resistor BW090-P52B is only available for MDX60B/61B size 0. 1799727243 12.1.4 Example: System nameplate for sizes 1 - 7 The system nameplate is attached to MDX61B.. as follows: •...

  • Page 480: Scope Of Delivery

    Unit Structure Scope of delivery 12.1.7 Example: Option card nameplate 1799765131 12.2 Scope of delivery 12.2.1 Sizes 0 – 7 • Connector housing for all signal terminals (X10 ... X17), connected • Connector housing for the power terminals (X1 ... X4), connected •...
  • Page 481 Unit Structure Scope of delivery 12.2.4 Size 2S • Accessories set, not installed. The accessories set (→ following figure) comprises: – 2 mounting feet [1] to be plugged into the heat sink – 2 touch guards [2] to be fastened to terminals X4: -U and X3:-R(8)/+R(9).

  • Page 482: Size 0

    Unit Structure Size 0 12.3 Size 0 MDX60/61B-5A3 (AC 400/500 V units): 0005 / 0008 / 0011 / 0014 [15] [14] [13] [12] [11] [10] [16] [17] [18] [20] [19] 2205806347 * View of the underside of the unit [1] Power shield clamp for supply system connection and DC link connection [2] X4: Connection for DC link connection –U and PE connection, separable [3] X1: Power supply connection L1, L2, L3 and PE connection, separable...
  • Page 483 Unit Structure Size 1 12.4 Size 1 MDX61B-5A3 (AC 400/500 V units): 0015 / 0022 / 0030 / 0040 MDX61B-2A3 (AC 230 V units): 0015 / 0022 / 0037 [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205808267 [1] X1: Power supply connection 1/L1, 2/L2, 3/L3, separable [2] X4: Connection for DC link coupling –U , separable...

  • Page 484: Size 2S

    Unit Structure Size 2S 12.5 Size 2S MDX61B-5A3 (AC 400/500 V units): 0055 / 0075 [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205796747 [1] X1: Power supply connection 1/L1, 2/L2, 3/L3 [2] X4: Connection for DC link coupling –U and PE connection [3] Memory card [4] Fieldbus slot...

  • Page 485: Size 2

    Unit Structure Size 2 12.6 Size 2 MDX61B-5A3 (AC 400/500 V units): 0110 MDX61B-2A3 (AC 230 V units): 0055 / 0075 [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205794827 [1] X1: Power supply connection 1/L1, 2/L2, 3/L3 [2] X4: Connection for DC link coupling –U and PE connection [3] Fieldbus slot...

  • Page 486: Size

    Unit Structure Size 3 12.7 Size 3 MDX61B-503 (AC 400/500 V units): 0150 / 0220 / 0300 MDX61B-203 (AC 230 V units): 0110 / 0150 [20] [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205798667 [1] PE connection [2] X1: Power supply connection 1/L1, 2/L2, 3/L3 [3] X4: Connection for DC link coupling –U [4] Fieldbus slot...

  • Page 487: Size 4

    Unit Structure Size 4 12.8 Size 4 MDX61B-503 (AC 400/500 V units): 0370 / 0450 MDX61B-203 (AC 230 V units): 0220 / 0300 [21] [20] [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205800587 [1] PE connection [2] X1: Power supply connection 1/L1, 2/L2, 3/L3 [3] X4: Connection for DC link coupling –U and PE connection [4] Fieldbus slot...

  • Page 488: Size 5

    Unit Structure Size 5 12.9 Size 5 MDX61B-503 (AC 400/500 V units): 0550 / 0750 [21] [20] [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205802507 [1] PE connection [2] X1: Power supply connection 1/L1, 2/L2, 3/L3 [3] X4: Connection for DC link coupling –U and PE connection [4] Fieldbus slot [5] Expansion slot...

  • Page 489: Size 7

    Unit Structure Size 6 12.10 Size 6 MDX61B-503 (AC 400/500 V units): 0900 / 1100 / 1320 [20] [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205804427 [1] PE connection [2] X1: Power supply connection 1/L1, 2/L2, 3/L3 [3] X4: Connection for DC link coupling –U [4] Fieldbus slot [5] Expansion slot...
  • Page 490 Unit Structure Size 7 12.11 Size 7 12.11.1 Control unit MDX61B-503 (AC 400/500 V units): 1600 / 2000 / 2500 [19] [17] [16] [15] [14] [13] [12] [11] [10] 2077051275 [4] Fieldbus slot [5] Expansion slot [6] Encoder slot [7] Shield clamp for signal cables [8] X17: Signal terminal strip for safety contacts for safe stop [9] X10: Signal terminal strip for binary outputs and TF/TH input [10] X16: Signal terminal strip binary inputs and outputs...
  • Page 491 Unit Structure Size 7 12.11.2 Power section MDX61B-503 (AC 400/500 V units): 1600 / 2000 / 2500 2077053963 [1] PE connection rail (thickness = 10 mm) [2] X1: Power supply connection 1/L1, 2/L2, 3/L3 [3] X3: Braking resistor connection 8/+R, 9/–R [4] X2: Motor connection 4/U, 5/V, 6/W [5] -U : Only with DC link adapter accessory...

  • Page 492: Installation

    Installation Installation instructions for the basic unit Installation 13.1 Installation instructions for the basic unit 13.1.1 Tightening torques Tightening torques Only use original connection elements. Note the permitted tightening torques for ® of power terminals MOVIDRIVE power terminals. Size Tightening torque lb in 0, 1 and 2S 4 and 5...
  • Page 493 Installation Installation instructions for the basic unit 13.1.2 Minimum clearance and mounting position • Leave at least 100 mm (4 in) clearance above and below the unit for optimum cooling. Make sure air circulation in the clearance is not impaired by cables or other installation equipment.
  • Page 494 (→ Wiring diagram for basic unit, power section and brake). • SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers but take alternative measures. Please refer to the section "PE connection". If you want to use an earth-leakage circuit breaker (RCD) nonetheless, note the following...
  • Page 495 B is designed for operation on TN and TT systems with a directly grounded star point. Operation on voltage supply systems with a non-grounded star point is permitted In this case, SEW-EURODRIVE recommends using earth-leak- age monitors with pulse-code measurement for voltage supply systems with a non-grounded star point (IT systems).
  • Page 496 Set the trip current accord- ing to the technical data of the braking resistor. SEW-EURODRIVE recommends using an overcurrent relay from trip class 10 or 10A in accordance with EN 60947-4- •...
  • Page 497 HD005 2394134795 Shielded cables • When using shielded motor cables, e.g. prefabricated motor cables from SEW- EURODRIVE, you must keep the unshielded conductors between the shield and connection terminal of the inverter as short as possible. • Apply the shield by the shortest possible route and make sure it is grounded over a wide area at both ends.
  • Page 498 400 mm. Unshielded, twisted cables are sufficient. Use unshielded cables for the supply system connection as well. • SEW-EURODRIVE recommends taking one of the following EMC measures on the motor side to maintain class C1 and C2 limits: – Shielded motor cable –...
  • Page 499 Installation Installation instructions for the basic unit HD... output choke • Install the output choke close to the inverter but outside the minimum clearance for cooling. • For HD001 ... HD003: Route all three phases (U, V, W) of the motor cable [1] through the output choke.
  • Page 500 Installation Installation instructions for the basic unit 13.1.15 Installation notes for size 6 ® The MOVIDRIVE units of size 6 (0900 ... 1320) are equipped with a factory mounted lifting lug [1]. Use a crane and the lifting eye [1] to install the unit. DANGER Suspended load.
  • Page 501 Installation Installation instructions for the basic unit 13.1.16 Installation notes for size 7 ® MOVIDRIVE units size 7 (1600 - 2500) have 4 fixed lifting eyes [2] for transport. Use only these four lifting eyes [2] for installation. DANGER Suspended load. Danger of fatal injury if the load falls.
  • Page 502 Installation Installation instructions for the basic unit 13.1.17 Optional scope of delivery for size 7 Mounting base The mounting base DLS11B with mounting material [9] (part no.: 1 822 602 7) is used ® ® to install MOVIDRIVE B, size 7 on the floor of the control cabinet. MOVIDRIVE size 7 must be screwed onto the mounting base immediately after installation (see ®...
  • Page 503 Installation Installation instructions for the basic unit ® Do the following to install the mounting base [9] to MOVIDRIVE B size 7: 1. Loosen (not unscrew!) the 4 retaining screws of the front cover [1] until you can lift it off.
  • Page 504 [15] [14] [14] [8] 4x [7] 4x [3] 5x [13] [9] 5x [10] 5x [12] 3x [11] 3x 2076987019 The installation material for wall mounting is not included in the scope of delivery of SEW-EURODRIVE. System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 505 Installation Installation instructions for the basic unit ® Proceed as follows to fasten the wall bracket [13] to MOVIDRIVE B size 7: 1. Loosen (not unscrew!) the 4 retaining screws of the front cover [1] until you can lift it off.
  • Page 506 Installation Installation instructions for the basic unit Heat dissipation A DLK11B air duct (part no.: 1 822 603 5) is available as an option to dissipate heat of ® through air duct MOVIDRIVE B size 7. Install the air duct in such a way that it points vertically upwards (see below figure).
  • Page 507 Installation Installation instructions for the basic unit DC link adapter 2Q The DC link adapter 2Q DLZ12B (part no.: 1 822 729 5) can be used to provide a DC link connection at the bottom of the unit: [2] 4x 2276336523 1.
  • Page 508 Installation Installation instructions for the basic unit DC link adapter 4Q The DC link adapter 4Q DLZ14B (part no.: 1 822 728 7) can be used to provide a DC link connection at the bottom of the unit: 2276334603 1. Loosen the 4 screws of the upper cover and remove it. 2.
  • Page 509 Installation Installation instructions for the basic unit DC link coupling To connect 2 inverters that are installed next to each other, you can use the DLZ11B DC link coupling (part no.: 1 823 193 4): 2276338443 1. The units that you want to connect must be installed at ground level and 100 mm apart from each other.

  • Page 510: Removing/Installing The Keypad

    Installation Removing/installing the keypad 13.2 Removing/installing the keypad 13.2.1 Removing the keypad Proceed as follows: STOP 1804920715 1. Unplug the connection cable from the XT slot. 2. Carefully push the keypad downward until it comes off the upper fixture on the front cover.

  • Page 511: Removing/Installing The Front Cover

    Installation Removing/installing the front cover 13.3 Removing/installing the front cover 13.3.1 Removing the front cover Proceed as follows to remove the front cover: 1804955147 1. If a keypad (page 510) is installed, remove it first. 2. Press the grooved clip on top of the front cover. 3.
  • Page 512 Installation Removing/installing the front cover 13.3.2 Installing the front cover Proceed as follows to install the front cover: BG1 - 7 1804958219 1. Insert the underside of the front cover into the support. 2. Keep the grooved clip on top of the front cover pressed down. 3.

  • Page 513: Information Regarding Ul

    Installation Information regarding UL 13.4 Information regarding UL 13.4.1 Field wiring power terminals ® • MOVIDRIVE MDX60B/61B 0003 – 0300: Only use copper lines with a rated thermal value of 60/75 °C. ® MOVIDRIVE MDX60B/61B 0370 – 2500: Use only 75 °C copper wire •...
  • Page 514 Installation Information regarding UL 13.4.3 Branch circuit protection Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. For maximum fuse rating see tables below. AC 400/500 V units ®...
  • Page 515 Installation Information regarding UL 13.4.4 Motor overload protection The units are provided with motor overload protection with a trip current adjusted to 150% of the rated motor current. 13.4.5 Ambient temperature The units are suitable for an ambient temperature of 40 °C, max. 60 °C with derated output current.

  • Page 516: Shield Clamps

    Installation Shield clamps 13.5 Shield clamps 13.5.1 Shield clamp for power section, size 0 ® A set of shield clamps is supplied as standard for the power section of MOVIDRIVE MDX60B/61B size 0. The shield clamps are not yet installed. Install the shield clamps for the power section as follows: •...
  • Page 517 Installation Shield clamps 13.5.2 Shield clamp for power section, size 1 ® A shield clamp is supplied as standard for the power section with MOVIDRIVE MDX61B size 1. Install this shield clamp on the power section together with the unit's retaining screws.
  • Page 518 Installation Shield clamps 13.5.5 Shield clamp for signal cables Install the shield clamp for the signal cable as follows: • If installed, remove the keypad and the front cover. • Size 0: Attach the shield clamp on the bottom of the control unit. •...

  • Page 519: Touch Guard For Power Terminals

    Installation Touch guard for power terminals 13.6 Touch guard for power terminals DANGER Uncovered power connections. Severe or fatal injuries from electric shock. • Install the touch guard according to the regulations. • Never start the unit if the touch guard is not installed. 13.6.1 Size 2S ®...
  • Page 520 Installation Touch guard for power terminals 13.6.2 Sizes 4 and 5 ® IP20 is achieved for MOVIDRIVE MDX61B sizes 4 and 5 (AC 500 V units: MDX61B0370/0450/0550/0750; AC 230 V units: MDX61B0220/0300), as soon as one of the following conditions is fulfilled: •...
  • Page 521 Installation Touch guard for power terminals Installing the Proceed as follows to install the DLB11B touch guard: DLB11B touch • Figure I: Power terminal with connected power cable with a cable cross section of guard < 35 mm (AWG2): Remove the plastic saddle [1] and push the DLB11B touch guard [3] on the respec- tive stud [2] of the power terminal.
  • Page 522 Installation Touch guard for power terminals 13.6.3 Sizes 4 - 6 ® For MOVIDRIVE size 4 (AC 500 V units: MDX61B0370/0450; AC 230 V units: MDX61B0220/0300), size 5 (MDX61B0550/0750) and size 6 (MDX61B0900/1100/ 1320), two (2) touch guards with eight (8) retaining screws are supplied as standard. Install the touch guard on both covers of the power terminals.
  • Page 523 Installation Touch guard for power terminals 13.6.4 Size 7 ® Installation of Degree of protection IP20 is achieved for MOVIDRIVE MDX61B size 7 when the touch touch guard guard DLB21B (part no 1 822 608 6) is trimmed to size by the customer and mounted in DLB21B front and behind the power connections.

  • Page 524: Wiring Diagram For Basic Unit

    Installation Wiring diagram for basic unit 13.7 Wiring diagram for basic unit 13.7.1 Power section (sizes 0 – 6) and brake F11/F12/F13 Protective earth (shield) (AC-3) L1 L2 L3 NF ... line filter option L1' L2' L3' DC link connection*** F14/F15 F14/F15 F14/F15...
  • Page 525 Installation Wiring diagram for basic unit 13.7.2 Power section and DC power supply unit (size7) For connecting the brake, refer to the wiring diagram of size 1-6. F11/F12/F13 F21/F22/F23 (AC-3) L1 L2 NF... line filter option L1' L2' L3' L1 L2 L3 Power section power supply...
  • Page 526 Installation Wiring diagram for basic unit 13.7.4 Braking resistor BW... / BW...-...-T /BW...-...-P Power section Power section Power section +R -R +R -R +R -R Wirkt auf K11 BW...-...-P BW...-...-T affects affects BW... When the internal temperature When the signal contact F16 trips, switch trips, K11 must be opened K11 must be opened and DIØØ"/Controller When the external bimetal relay...
  • Page 527 Installation Wiring diagram for basic unit 13.7.5 Signal terminals Control unit Changeover I-signal <-> U-signal * S 11 Keypad Serial interface System bus terminating resistor S 12 option option XT: 9.6 kBaud <-> 57.6 kBaud S 13 DBG60B e.g. UWS21B S 14 Frequency input active ON OFF*...
  • Page 528 Installation Wiring diagram for basic unit 13.7.6 Description of terminal functions on the basic unit (power section and control unit) Terminal Function X1:1/2/3 L1/L2/L3 (PE) Power supply X2:4/5/6 U/V/W (PE) Motor connection X3:8/9 +R/-R (PE) Braking resistor connection (PE) DC link connection 9,10,11,12 L1/L2/L3/PE Connection of switched-mode power supply (only for size 7)
  • Page 529 Installation Wiring diagram for basic unit Terminal Function X10:1 KTY+/TF-/TH connection (connect to X10:2 via TF/TH), factory set to "No response" (→ P835) X10:2 DGND Reference potential for binary signals / KTY– X10:3 DBØØ Binary output DBØØ with fixed assignment "/Brake", load capacity max DC 150 mA (short-circuit proof, pro- tected against external voltage to DC 30 V) Shared contact binary output 1, factory setting "Ready"...

  • Page 530: Assignment Of Braking Resistors, Chokes And Filters

    Installation Assignment of braking resistors, chokes and filters 13.8 Assignment of braking resistors, chokes and filters 13.8.1 AC 400/500 V units, size 0 ® MOVIDRIVE MDX60/61B...-5A3 0005 0008 0011 0014 Size Braking resistors Trip current Part number Part number BW... / BW...
  • Page 531 Installation Assignment of braking resistors, chokes and filters 13.8.2 AC 400/500 V units, sizes 1, 2S, and 2 ® MOVIDRIVE MDX61B...-5A3 0015 0022 0030 0040 0055 0075 0110 Size Braking resistors Trip current Part number Part number BW... / BW..-..-T BW...
  • Page 532 Installation Assignment of braking resistors, chokes and filters 13.8.3 AC 400/500 V units, sizes 3 and 4 ® MOVIDRIVE MDX61B...-503 0150 0220 0300 0370 0450 Size Braking resistors Trip current Part number Part number Part number BW... / BW... BW...-...-T BW...-...-P BW...-...-T BW...-...-P...
  • Page 533 Installation Assignment of braking resistors, chokes and filters 13.8.4 AC 400/500 V units, sizes 5 to 7 ® MOVIDRIVE MDX61B...-503 0550 0750 0900 1100 1320 1600 2000 2500 Size Braking resistors Trip current Part number BW...-...-T BW...-...-T BW106-T = 47.4 A 1820 083 4 BW206-T = 54.8 A...
  • Page 534 Installation Assignment of braking resistors, chokes and filters 13.8.5 AC 230 V units, sizes 1 to 4 ® MOVIDRIVE MDX61B...-2_3 0015 0022 0037 0055 0075 0110 0150 0220 0300 Size Braking resis- tors Part num- Part num- BW...-.../ Trip current ber BW...- ber BW...

  • Page 535: Connecting The System Bus (Sbus 1)

    20 or 30 nodes, depending on the length of the cables and the cable capacity. The SBus supports transmission technology compliant with ISO 11898. The "Serial Communication" manual contains detailed information about the system bus. You can order the manual from SEW-EURODRIVE. 13.9.1 SBus wiring diagram Control unit...

  • Page 536: Connecting The Rs485 Interface

    Installation Connecting the RS485 interface Terminating • Switch on the system bus terminating resistor (S12 = ON) at the start and end of the resistor system bus connection. Switch off the terminating resistor on the other units (S12 = OFF). NOTICE There must not be any potential displacement between the units connected with the SBus.
  • Page 537 Installation Connecting the RS485 interface 13.10.1 Wiring diagram of the RS485 interface (X13) X13: X13: X13: DIØØ DIØØ DIØØ DIØ1 DIØ1 DIØ1 DIØ2 DIØ2 DIØ2 DIØ3 DIØ3 DIØ3 DIØ4 DIØ4 DIØ4 DIØ5 DIØ5 DIØ5 DCOM DCOM DCOM VO24 VO24 VO24 DGND DGND DGND...

  • Page 538: Connecting The Interface Adapter Option Type Dwe11B/12B

    Installation Connecting the interface adapter option type DWE11B/12B Cable length • The permitted total cable length is 200 m (656 ft). Terminating • Dynamic terminating resistors are installed. Do not connect any external terminat- resistor ing resistors. NOTICE There must not be any potential displacement between the units connected via the RS485.
  • Page 539 HTL encoders to theDEH11B/DEH21B option. In addition to the A, B and C track, you will also have to connect the negated tracks (A, B, C). SEW-EURODRIVE recommends using this interface adapter for any new system. 1805896331 [A] 4 x 2 x 0.25 mm...

  • Page 540: Connection Of Interface Adapter Option Uws21B (Rs232)

    Installation Connection of interface adapter option UWS21B (RS232) 13.12 Connection of interface adapter option UWS21B (RS232) 13.12.1 Part number Interface adapter UWS21B: 1 820 456 2 13.12.2 Scope of delivery The scope of delivery for the UWS21B option includes: • UWS21B ®...
  • Page 541 Installation Connection of interface adapter option UWS21B (RS232) 13.12.4 Connecting UWS21B to PC • Use the connection cable supplied (shielded RS232 standard interface cable) to connect the UWS21B option to the PC. • The following figure shows the connection cable between UWS21B and PC (1:1 connection).

  • Page 542: Connecting The Interface Adapter Option Usb11A

    • Use the supplied USB connection cable [2] (type USB A-B) to connect the USB11A to the PC. • The following figure shows the connection cable between MOVIDRIVE MDX60B/ 61B and USB11A. ® MOVIDRIVE MDX60/61B PC COM 1-4...
  • Page 543 Installation Connecting the interface adapter option USB11A 13.13.4 Installation ® • Connect the USB11A to a PC and MOVIDRIVE MDX60B/61B using the connection cables supplied. • Insert the enclosed CD into the CD drive of your PC and install the driver. The first free COM port on the PC will be assigned to the USB11A interface adapter.

  • Page 544: Option Combinations For Mdx61B

    Installation Option combinations for MDX61B 13.14 Option combinations for MDX61B 13.14.1 Arrangement of the option slots Size 0 (0005 ... 0014) Size 1 ... 6 (0015 ... 1320) 1806023691 [1] Encoder slot for encoder options [2] Fieldbus slot for communication options [3] Expansion slot for communication options (only sizes 1 to 6) System Manual –...
  • Page 545 Installation Option combinations for MDX61B 13.14.2 Option card combinations for MDX61B The option cards are different sizes and can only be installed in the matching option slots. Fieldbus interfaces including DHx cannot be combined with one another. The fol- ® lowing list shows the possible combinations of option cards for MOVIDRIVE MDX61B.

  • Page 546: Installing And Removing Option Cards

    13.15 Installing and removing option cards INFORMATION ® • For MOVIDRIVE MDX61B size 0, only SEW-EURODRIVE is authorized to install or remove option cards. ® • For MOVIDRIVE MDX61B sizes 1 to 7, you can install or remove the option cards yourself.
  • Page 547 Installation Installing and removing option cards 13.15.2 Basic procedure for installing/removing an option card The following figure shows the basic procedure for installing an option card in ® MOVIDRIVE MDX61B size 1 - 7 1. Remove the retaining screws holding the card retaining bracket. Pull the card retaining bracket out evenly from the slot (do not twist!).

  • Page 548: Connecting Encoders And Resolvers

    • The conductor colors specified in the wiring diagrams are in accordance with IEC 757 and correspond to the conductor colors used in the pre-fabricated cables from SEW. 13.16.1 General installation notes • The D-sub connectors shown in the wiring diagrams have a 4/40 UNC thread.
  • Page 549 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1806052363 13.16.3 Prefabricated cables SEW-EURODRIVE offers pre-fabricated cables for connecting encoders/resolvers. We recommend using these prefabricated cables. System Manual – MOVIDRIVE® MDX60B/61B...

  • Page 550: Connection And Terminal Description Of The Deh11B

    Installation ® Connection and terminal description of the DEH11B (Hiperface ) option ® 13.17 Connection and terminal description of the DEH11B (Hiperface ) option 13.17.1 Part number ® Option Hiperface encoder card type DEH11B: 824 310 7 INFORMATION ® • The "Hiperface encoder card type DEH11B"...
  • Page 551 DGND (X14:8). • The DC 12 V supply voltage from X14 and X15 is sufficient to operate SEW encod- ers (except HTL encoders) with a DC 24 V supply voltage. With all other encoders, check whether they can be connected to the DC 12 V supply voltage.
  • Page 552 Installation ® Connection and terminal description of the DEH11B (Hiperface ) option ® Encoders on DT../DV.. and CM series motors – MOVIDRIVE ® MOVIDRIVE Motor type Encoder Motor Cable Details inverter AS1H ES1H DT../DV.., DS56 AK0H 1332 453 5 CT../CV.., EK0H CM71 –...

  • Page 553: Connection And Terminal Description Of The Deh21B Option

    MDX61B DIP11B/DEH21B absolute encoder cards". ® • The DEH21B option card can be installed in MOVIDRIVE MDX61B sizes 0 to 7. Only SEW-EURODRIVE staff may install or remove the DEH21B option for ® MOVIDRIVE MDX61B size 0. • The DEH21B option card must be plugged into the encoder slot.
  • Page 554 Connection and terminal description of the DEH21B option INFORMATION The DC 12 V supply voltage from X15 is sufficient to operate SEW encoders (except HTL encoders) with a DC 24 V supply voltage. With all other encoders, check whether they can be connected to the DC 12 V supply voltage.

  • Page 555: Connection And Terminal Description Of The Deu21B Option

    MDX61B multi-encoder card DEU21B" manual. ® • The DEU21B option card can be installed in MOVIDRIVE MDX61B sizes 0 to 7. Only SEW-EURODRIVE staff may install or remove the DEU21B option for ® MOVIDRIVE MDX61B size 0. • The DEU21B option card must be plugged into the encoder slot.
  • Page 556 DGND (X14:8). ® • The 24 V encoders from SEW (except HTL and Hiperface ) have a wide voltage range (DC 10 V – 30 V) and can be supplied alternatively with DC 24 V (PIN13) or DC 12 V (PIN15).

  • Page 557: Connection And Terminal Description Of The Der11B (Resolver) Option

    DGND (X14:8). • The DC 12 V supply voltage from X14 is sufficient to operate SEW encoders (except HTL encoders) with a DC 24 V supply voltage. With all other encoders, check whether they can be connected to the DC 12 V supply voltage.
  • Page 558 0.5 ± 10%. The control dynamics decrease if the value is lower; the evaluation may be unstable if the value is higher. SEW-EURODRIVE offers the following prefabricated cables for connecting resolvers to DER11B: ®...

  • Page 559: Connecting External Encoders To X:14

    Installation Connecting external encoders to X:14 13.21 Connecting external encoders to X:14 13.21.1 External encoder at DEH11B and DER11B (X:14) The following external encoders can be connected to connector X14 of the DEH11B option and the DER11B option. ® External encoder at DEH11B and DER11B - MOVIDRIVE (X:14) ®...

  • Page 560: Connection Of Encoder Options

    Installation Connection of encoder options 13.22 Connection of encoder options 13.22.1 Connection of DEH11B option Encoder Depending on the motor type and motor configuration, the encoder is connected via plug connection at X:15 connector or terminal box. DR71...315 Connect the encoder to the option DEH11B as follows: max.
  • Page 561 Installation Connection of encoder options ® CM71...112 with Connect the HIPERFACE encoder to the DEH11B option as follows: terminal box max. 100 m A..H / E..H DEH11B, X15: cos+ cos- sin+ sin- DATA- DATA+ TF/TH/KTY+ TF/TH/KTY- GYPK RDBU 1806071179 Connecting sin/cos The high resolution sin/cos encoders and TTL encoders with DC 24 V supply can also and TTL encoders be connected to DEH11B.
  • Page 562 Installation Connection of encoder options Connecting TTL Connect the TTL encoders with a DC 5 V voltage supply via the "DC 5 V encoder power encoders (DC 5 V) supply type DWI11A" option (part number 822 759 4). The sensor cable must also be to DT../DV..
  • Page 563 Installation Connection of encoder options 13.22.2 Connection of DER11B (resolver) option to X:15 Terminal/pin CM motors: The resolver connections are accommodated in a plug connector or on the assignment 10-pin Wago terminal strip. DS Motors: The resolver connections in the terminal box are either located on a 10-pin Phoenix terminal strip or in the plug connector.
  • Page 564 X14. . These SEW encoders are then powered by the inverter. SEW encoders with a DC 5 V voltage supply must be connected via the "DC 5 V encoder power supply type DWI11A" option (part number 822 759 4).
  • Page 565 Installation Connection of encoder options Connection of sin/ Proceed as follows to connect sin/cos encoders and TTL encoders with DC 24 V supply: cos and TTL DEH11B/DER11B, EH1S / EH1R / ES1S / ES1R encoders max. 100 m X14: EV1S / EV1R / ES2R / ES2S (DC 24 V) 1806336395 Connection of TTL...

  • Page 566: Connection Of Incremental Encoder Simulation

    Installation Connection of incremental encoder simulation 13.23 Connection of incremental encoder simulation 13.23.1 Incremental encoder simulation Connector X14 of the DEH11B or DER11B option can also be used as the incremental encoder simulation output. For this purpose, you must jumper "switchover" (X14:7) with DGND (X14:8).

  • Page 567: Master/Slave Connection

    Installation Master/slave connection 13.24 Master/slave connection 13.24.1 Master/Slave connection Connector X14 of the DEH11B or DER11B option can also be used for the "internal ® synchronous operation" application (master/slave connection of several MOVIDRIVE units). For this purpose, you must jumper "switchover" (X14:7) with DGND (X14:8) on the master end.

  • Page 568: Connection And Terminal Description Of The Dio11B Option

    Installation Connection and terminal description of the DIO11B option 13.25 Connection and terminal description of the DIO11B option 13.25.1 Part number Input/output card type DIO11B: 824 308 5 INFORMATION • The "input/output card type DIO11B" option is only possible in conjunction with ®...
  • Page 569 Installation Connection and terminal description of the DIO11B option 13.25.2 Voltage input 24 VIN The 24VIN (X23:9) voltage input serves as DC+24 V supply voltage for the binary outputs DO1Ø – DO17. Reference potential is DGND (X22:10). The binary outputs do not give a level if the DC+24 V supply voltage is not connected.
  • Page 570 Installation Connection and terminal description of the DIO11B option 13.25.5 Voltage outputs AOV1 and AOV2 Assign the analog voltage outputs AOV1 and AOV2 in accordance with the following figure: DIO11B DIO11B AI21 AI21 AI22 AI22 AGND AGND AOV1 AOV1 AOC1 AOC1 AGND AGND...

  • Page 571: Connection And Terminal Description Of The Dfc11B Option

    Installation Connection and terminal description of the DFC11B option 13.26 Connection and terminal description of the DFC11B option 13.26.1 Part number CAN-Bus interface option type DFC11B: 824 317 4 INFORMATION ® • The "CAN bus interface type DFC11B" option can only be used with MOVIDRIVE MDX61B, not with MDX60B.

  • Page 572: Startup

    14.1.2 Parameters of non-SEW motors The database stores parameters of SEW motors and non-SEW motors. We do not warrant that the parameter data of the non-SEW motors is correct and up to date. 14.1.3 VFC operating modes without speed control ®...
  • Page 573 Startup General startup instructions 14.1.4 Inverter/motor combinations The following tables indicate which inverter/motor combinations this applies to. 400/500 V units ® MOVIDRIVE MDX60/61B in VFC operating SEW motor mode 0005-5A3-4 DT80K4 0008-5A3-4 DT80N4 0011-5A3-4 DT90S4 0014-5A3-4 DT90L4 0015-5A3-4 DT90L4 0022-5A3-4...

  • Page 574: Preliminary Work And Resources

    Startup Preliminary work and resources 14.1.5 Hoist applications DANGER Risk of fatal injury if the hoist falls. Severe or fatal injuries. ® MOVIDRIVE MDX60B/61B is not designed for use as a safety device in hoist applications. Use monitoring systems or mechanical protection devices to ensure safety.

  • Page 575: Startup With Dbg60B Keypad

    Motor type (SEW or non-SEW motor) • Motor data – Rated voltage and rated frequency – Additionally for non-SEW motors: Rated current, rated power, rated factor cos φ, and rated speed. • Rated line voltage The following data is also needed for startup with a speed controller: •...
  • Page 576 Startup Startup with DBG60B keypad 14.3.2 Selecting a language The figure below shows the keys for selecting the language. 1809425035 Move up to the next menu item Confirm entry Move down to the next menu item A list of languages is displayed The following text appears on the display when the keypad is switched on for the first time or after activating the start mode: EURODRIVE...
  • Page 577 Startup Startup with DBG60B keypad 14.3.3 Startup The figure below shows the keys required for startup. 1810058891 Move up to the next menu item Confirm entry Activate the context menu Move down to the next menu item Change the menu, display mode ↔ edit mode Cancel or abort startup 14.3.4 Startup procedure 1.
  • Page 578 C36*OPER.MODE the next parameter. SPEED CONTROL HOIST 9. Select the motor type. If a 2 or 4-pole SEW motor is con- C02*MOTOR TYPE 1 nected, select the correct motor from the list. If a non-SEW DT71D2 motor or an SEW motor with more than four poles is DT71D4 connected, select "NON-SEW MOTOR"...
  • Page 579 Press the key to select the next parameter. FOR SEW MOTORS 12. The motor values are stored for SEW 2 and 4-pole motors and need not be entered. FOR NON-SEW MOTORS 12. Enter the following motor nameplate data: •...
  • Page 580 16. The calculation is performed. After calculation, the next menu C06*SAVE item appears automatically. FOR NON-SEW MOTORS 16. For non-SEW motors, a calibration process is required to perform the calculation: • When prompted, apply a "1" signal to terminal X13:1 (DIØØ...
  • Page 581 SINE ENCODER RESERVED 4. Set the correct encoder resolution. C16*ENC. RESOLUT. 512 Inc 1024 Inc 2048 Inc FOR SEW MOTORS 5. Enter whether the motor has a brake. C17*BRAKE WITHOUT WITH 6. Set the stiffness of the control system. C18* STIFFNESS If the drive tends to oscillate →...
  • Page 582 Startup Startup with DBG60B keypad FOR NON-SEW MOTORS 5. Enter the moment of inertia of the motor. D00* J0 OF THE MOTOR 4.600 6. Set the stiffness of the control system. C18* STIFFNESS If the drive tends to oscillate → setting < 1 1.000...
  • Page 583 Enter any parameter settings which differ from the factory settings in the parameter list (→ page 106). • In the case of non-SEW motors, set the correct brake application time (P732 / P735). • Observe the notes for starting the motor in the section "Starting the Motor" (→ page 102).
  • Page 584 Startup Startup with DBG60B keypad 14.3.6 Setting parameters Proceed in this order to set the parameters: • Call up the context menu using the key. In the context menu, select the "PARAMETER MODE" menu item. Confirm your entry with the key.

  • Page 585: Operation Of Movitools ® Motionstudio

    The SEW Communication Server allows you to create communication channels. Once the channels are established, the units communicate via these communication channels using their communication options. You can operate up to four communication channels at the same time.
  • Page 586 MotionStudio Technical support SEW-EURODRIVE offers you a 24-hour service hotline. Simply dial (+49) 0 18 05 and then enter the letters SEWHELP via the telephone keypad. Of course, you can also dial (+49) 0 18 05 - 7 39 43 57.
  • Page 587 ® 1. Start the MOVITOOLS MotionStudio from the Windows start menu via: creating a project [Start]/[Programs]/[SEW]/[MOVITOOLS-MotionStudio]/[MOVITOOLS-MotionStudio] 2. Create a project with name and storage location. ® Establishing Proceed as follows to establish a communication with MOVITOOLS MotionStudio and...
  • Page 588 Select "Non-SEW encoder" from the "SEW encoder type" list [1]. • Select "INCREM. ENC. TTL" from the "Encoder type" list [2]. • In the dropdown menu "PPR count" [3] select the PPR count (1024 for SEW HTL encoders) printed on the HTL motor encoder. System Manual – MOVIDRIVE® MDX60B/61B...

  • Page 589: Starting The Motor

    Startup Starting the motor 14.5 Starting the motor 14.5.1 Analog setpoint selection The following table shows the signals that must be present on terminals X11:2 (AI1) and X13:1 – X13:6 (DIØØ – DIØ5) when the "UNIPOL/FIX.SETPT" setpoint is selected (P100) to operate the drive with an analog setpoint entry. X13:1 X11:2 (AI11) X13:2...
  • Page 590 Startup Starting the motor 14.5.2 Travel diagram The following travel diagram shows by way of example how the motor is started with the wiring of terminals X13:1 – X13:4 and analog setpoints. Binary output X10:3 (DBØØ "/ Brake") is used for switching brake contactor K12. "1"...
  • Page 591 Startup Starting the motor 14.5.3 Fixed setpoints The following table shows the signals that must be present on terminals X13:1 – X13:6 (DIØØ – DIØ5) when the "UNIPOL/FIX.SETPT" setpoint is selected (P100) to operate the drive with the fixed setpoints. X13:1 (DIØØ) X13:2 (DIØ1) X13:3 (DIØ2)
  • Page 592 Startup Starting the motor 14.5.4 Travel diagram The following travel diagram shows an example of how the drive is started with the wiring of terminals X13:1 – X13:6 and internal fixed setpoints. Binary output X10:3 (DBØØ "/Brake") is used for switching brake contactor K12. 1810136203 INFORMATION The motor is not energized in the event of a controller inhibit (DIØØ...
  • Page 593 Startup Starting the motor 14.5.5 Manual operation The inverter can be controlled using the DBG60B keypad in manual operation (context menu → manual operation). The 7-segment display on the unit shows "H" during manual operation. The binary inputs are then without any functions for the duration of manual operation, with the exception of X13:1 (DIØØ...
  • Page 594 MOVITOOLS MotionStudio: The value of the stator resistance (P322 IxR compensation 1) is set for an SEW motor at operating temperature (winding temperature 80 °C). For flying start with a cold motor, you have to reduce the stator resistance (P322 IxR compensation 1) by 0.34% per Kelvin.

  • Page 595: Complete Parameter List

    Startup Complete parameter list 14.6 Complete parameter list 14.6.1 General information • The parameters in the quick menu are marked by a "\" (= display on the DBG60B keypad). • The factory setting for the parameter is highlighted in bold. Par.
  • Page 596 Startup Complete parameter list Error memory Fieldbus baud rate \080 Error t-0 Fieldbus address Error t-1 PO1 Setpoint Error t-2 PO2 Setpoint Error t-3 PO3 Setpoint Error t-4 PI1 Actual value Bus diagnostics PI2 Actual value PD configuration PI3 Actual value Fieldbus type Name Setting range...
  • Page 597 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 \130 Ramp t11 up CW 0 – 2 – 2000 s \131 Ramp t11 down CW 0 – 2 – 2000 s \132 Ramp t11 up CCW 0 –...
  • Page 598 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 1 ms Sampling time n-controller 0.5 ms Load precontrol VFC – 150% – 0 – 150% Hold controller P gain hold controller 0.1 – 0.5 – 32 Synchronous operation control (only parameter set 1) P-gain (DRS) 1 –...
  • Page 599 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 Actual value source Analog 1 / Analog 2 / IPOS Variable IPOS actual value address 0 – 1023 Actual value scaling factor –32.767 – 1 – 32.767 Actual offset value –32767 –...
  • Page 600 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 n < n Signal = "1" if: n > n Speed window signal Window center 0 – 1500 – 6000 rpm Range width 0 – 6000 rpm Delay time 0 –...
  • Page 601 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 Mains OFF monitoring Mains OFF response time 0 – 5 s Controller inhibit Mains OFF response Emergency stop Phase failure monitoring Motor temperature protection No sensor Sensor type 1 TF/TH/KTY (KTY: only for DS/CM motors)
  • Page 602 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 TERMINAL ASSIGNMENT Binary inputs of basic unit Binary input DIØØ Fixed assignment with: /CONTR. INHIBIT Binary input DIØ1 CW/stop The following functions can be programmed: Binary input DIØ2 CCW/stop...
  • Page 603 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 CONTROL FUNCTIONS Operating modes VFC 1 VFC 1 & GROUP VFC 1 & HOIST VFC 1 & DC BRAK. VFC 1 & FLYSTART VFC-n CONTROL VFC-n-CTRL&GRP.
  • Page 604 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 Scaling slave setpoint – 10 – 0 – 1 – 10 Manual operation Lockout run/stop keys Energy-saving function Energy-saving function Ethernet configuration IP address 000.000.000.000 –...
  • Page 605 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 Response to positioning interrup- No response tion Reset behavior \840 Manual reset Auto reset Restart time 1 – 3 – 30 s Scaling actual speed value Scaling factor numerator 1 –...
  • Page 606 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 886 / 896 CANopen address 1 / 2 1 – 127 Synchronization ext. control Synchronization time SBus 1/2 1 – 5 – 10 ms 889 / 899 Parameter channel 2 IPOS PARAMETERS IPOS reference travel...
  • Page 607 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 IPOS Monitoring SW limit switch RIGHT – (2 – 1) ... 0 ... 2 – 1 Inc SW limit switch LEFT – (2 – 1) ... 0 ...2 –...
  • Page 608 Startup Complete parameter list Name Setting range Par. Comment Selectable par. Factory setting Parameter set 1/2 Modulo denominator 0 ... 1 ... 2 – 1 Modulo encoder resolution 0 ... 4096 ... 20000 IPOS synchronization DRAM synchronization No / yes Synchronization phase –2 ...

  • Page 609: Operation

    Operation Operating Displays Operation 15.1 Operating Displays 15.1.1 7-segment display ® The 7-segment display shows the operating condition of MOVIDRIVE and, in the event of an error, an error or warning code. 7-segment display Unit status Meaning (high byte in status word 1) 24 V operation (inverter not ready) Controller inhibit active No enable...

  • Page 610: Information Messages

    Operation Information messages 15.1.2 DC link voltage display of size 7 INFORMATION The DC link voltage display goes out about 20 seconds after the power off. 15.1.3 DBG60B keypad Basic displays: 0.00rpm Display when X13:1 (DIØØ "/CONTROL.INHIBIT") = "0". 0.000Amp CONTROLLER INHIBIT 0.00rpm Display when X13:1 (DIØØ...
  • Page 611 Operation Information messages No. Text DBG60B/SHELL Description Overflow of EEPROM buffer, e.g., due to cyclic write access. Parameter PARAM. NOT SAVED not stored in non-volatile EEPROM. • Parameter to be changed can only be set in the state "CONTROLLER INVERTER ENABLED INHIBIT".

  • Page 612: Functions Of The Dbg60B Keypad

    Operation Functions of the DBG60B keypad 15.3 Functions of the DBG60B keypad 15.3.1 Key assignment for DBG60B [12] [11] [10] 1810609803 Stop STOP Up arrow, moves up to the next menu item Start OK, confirms the entry Activate the context menu Down arrow, moves down to the next menu item Decimal point Sign reversal...
  • Page 613 Operation Functions of the DBG60B keypad 15.3.3 Parameter mode Proceed as follows to set the parameters in parameter mode: 1. Activate the context menu by pressing the key. BASIC VIEW PARAMETER MODE VARIABLE MODE WAKE UP PARAMETER 2. Press the key to start the PARAMETER MODE.
  • Page 614 Operation Functions of the DBG60B keypad 11. Press the key or key to select another parameter or go \ 13. SPEED back to the parameter subgroup menu using the key. RAMPS 1 CONTROLLER INHIBIT 12. Press the key or key to select another parameter P 1..
  • Page 615 Operation Functions of the DBG60B keypad Adding parame- Proceed in this order to add parameters to the user menu: ters to the user • Use the key to call up the context menu. Select the "PARAMETER MODE" menu menu item. •...

  • Page 616: Memory Card

    Operation Memory card plus® 15.3.7 IPOS ® plus® MOVITOOLS MotionStudio is required for programming IPOS . You can only use plus® the DBG60B keypad to edit or change IPOS variables (H__). plus® The IPOS program is also stored in the DBG60B keypad when it is saved and is consequently also transferred when the parameter set is copied to another ®...
  • Page 617 ® If the original unit was a MOVIDRIVE B size 0 unit with the option DHP11, you have to use a new DHP11B option card with the configuration data set (file name.sew- copy) that you saved previously. • If an absolute encoder is used as a motor or synchronous encoder, you must refer- ence the encoder after you have replaced the unit.

  • Page 618: Service

    Service Error information Service 16.1 Error information 16.1.1 Error memory The fault memory (P080) stores the last five error messages (errors t-0...t-4). The error message of longest standing is deleted whenever more than five error messages have occurred. The following information is stored when a malfunction occurs: Error that has occurred ·...

  • Page 619: Error Messages And List Of Errors

    Service Error messages and list of errors 16.1.4 Inverter is waiting for data If the inverter is controlled via a communication interface (fieldbus, RS485 or SBus) and the power was switched off and back on again or a fault reset was performed, then the enable remains ineffective until the inverter receives valid data again via the interface, which is monitored with a timeout.
  • Page 620 • Motor too large • Connect a smaller motor monitoring or under- • Defective output stage • Contact SEW Service for voltage monitoring of the • External power supply advice if the output stage gate driver Current converter is defective.
  • Page 621 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure Inverter in current limit or • Speed controller or current • Reduce load in slip limit controller (in VFC operating • Increase deceleration time mode without encoder) (P501 or P503).
  • Page 622 Inverter electronics disrupted, disconnec- necessary. "Illegal word operand malfunction possibly due to effect of EMC. tion • Consult SEW Service if the access" error error reoccurs. "Illegal instruction access" error "Illegal external bus access" error Read or write error on...
  • Page 623 (P700 or P701) • Incorrect encoder type set • Set the correct encoder for DIP11B. type Immediate Error "watchdog overflow System Error while executing system disconnec- system" Consult SEW Service. watchdog software tion System Manual – MOVIDRIVE® MDX60B/61B...
  • Page 624 • No parameters set for • Restore factory settings Error in the current EEPROM in power section, Immediate Consult SEW Service if the evaluation. or parameters set incor- Initialization disconnec- error still cannot be reset. rectly. Error when setting flash pro- tion •...
  • Page 625 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure System bus 2 Rapid stop Timeout system bus CAN2 Error during communication via Check system bus connection. timeout system bus 2. System bus 1 Rapid stop Timeout system bus CAN1 Error during communication via Check system bus connection.
  • Page 626 Application or standard ver- sion • Option cards Immediate "RAM test" error Internal unit fault, RAM defec- RAM test disconnec- Consult SEW Service. tive. tion • Check startup data and Only in "VFC hoist" operating perform new startup, if mode: necessary.
  • Page 627 Display error Vibrations diagnostics "DUV10A" operating instruc- Continue operation until F101 warning warning tions). occurs. SEW-EURODRIVE recom- Rapid stop mends that you remedy the Vibration error Vibration diagnostics error Vibration sensor reports error. cause of the vibrations imme- diately Oil aging...
  • Page 628 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure Oil aging • Let oil cool down Display error Overtemperature signal from the over- Oil aging overtemperature • Check if the gear unit cools oil aging sensor temperature properly...
  • Page 629 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure DCS alarm Communication error at The DCS21B/31B option does • Check hardware connec- the CAN interface of the not receive any valid data from tion to the inverter inverter the inverter.
  • Page 630 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure Pulse 2 plausibility error at • Check configuration of the binary input DI1 DI1 digital input according to configuration and wiring diagram • Check wiring Pulse 2 plausibility error at •...
  • Page 631 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure Plausibility error incorrect The current position is outside • Check track with the con- position range the configured range. figured data of the encoder setting •...
  • Page 632 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure Plausibility error SIN/COS Incorrect encoder type • Check encoder connection encoder connection. connected. • Check the encoder con- nection (jumper between pin 1 and pin2) Plausibility error SSI Phase error of the incremental •...
  • Page 633 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure X15: Unknown encoder Connected encoder type Replace the encoder type unknown 16386 X14: Unknown encoder type X15: Plausibility check • Encoder cable or shield not •...
  • Page 634 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure X15: Critical transmitter Soiled, transmitter broken Replace the encoder current 16445 X14: Critical transmitter current X15: Critical encoder Encoder temperature too high Reduce motor and ambient temperature temperature 16446...
  • Page 635 Missing PLD functionality for Replace control unit EEPROM data set size 7. Inverter coupling error Inverter coupling processor has • Consult SEW service if the signaled internal error. error reoccurs • Replace inverter coupling Inverter coupling error: Replace inverter coupling...
  • Page 636 Check whether DC link choke fan is connected or faulty Communication power Faulty communication with • Consult SEW Service if the section control unit inverter coupling during opera- error reoccurs. tion: More than once per second • Replace inverter coupling an internal error.

  • Page 637: Sew Electronics Service

    Please contact the SEW-EURODRIVE electronics service if an error cannot be rectified (→ "Customer and spare parts service"). When contacting SEW electronics service, always quote the digits on the status label so that our service personnel can assist you more effectively.

  • Page 638: Disposal

    Service Disposal The following stages are recommended: AC 400/500 V units: • Stage 1: AC 0 V to AC 350 V within a few seconds • Stage 2: AC 350 V for 15 minutes • Stage 3: AC 420 V for 15 minutes •...

  • Page 639: Address Directory

    Address Directory Address Directory Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Production / Indus- Bruchsal SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 640 Address Directory Germany Dresden SEW-EURODRIVE GmbH & Co KG Tel. +49 351 26338-0 Hauptstraße 32 Fax +49 351 26338-38 D-01445 Radebeul tb-dresden@sew-eurodrive.de Erfurt SEW-EURODRIVE GmbH & Co KG Tel. +49 361 21709-70 Dubliner Straße 12 Fax +49 361 21709-79 D-99091 Erfurt tb-erfurt@sew-eurodrive.de...
  • Page 641 Address Directory Germany Nürnberg SEW-EURODRIVE GmbH & Co KG Tel. +49 911 98884-50 Plattenäckerweg 6 Fax +49 911 98884-60 D-90455 Nürnberg tb-nuernberg@sew-eurodrive.de Regensburg SEW-EURODRIVE GmbH & Co KG Tel. +49 941 46668-68 Im Gewerbepark A15 Fax +49 941 46668-66 D-93059 Regensburg tb-regensburg@sew-eurodrive.de...
  • Page 642 Address Directory France Auvergne / Lim- SEW-USOCOME Tel. +33 5 55 20 12 10 ousin Farges Fax +33 5 55 20 12 11 F-19600 Chasteaux Lower Nor- SEW-USOCOME Tel. +33 2 31 37 92 86 mandy 5 rue de la Limare...
  • Page 643 Fax +213 21 8222-84 Bellevue info@reducom-dz.com 16200 El Harrach Alger http://www.reducom-dz.com Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84 Sales Centro Industrial Garin, Lote 35 Fax +54 3327 4572-21 Service Ruta Panamericana Km 37,5 sewar@sew-eurodrive.com.ar 1619 Garin http://www.sew-eurodrive.com.ar...
  • Page 644 Avenida Amâncio Gaiolli, 152 - Rodovia Presi- Fax +55 11 2480-3328 dente Dutra Km 208 Service http://www.sew-eurodrive.com.br Guarulhos - 07251-250 - SP sew@sew.com.br SAT - SEW ATENDE - 0800 7700496 Bulgaria Sales Sofia BEVER-DRIVE GmbH Tel. +359 2 9151160 Bogdanovetz Str.1...
  • Page 645 Address Directory Canada Montreal SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 514 367-1124 2555 Rue Leger Fax +1 514 367-3677 Lasalle, PQ H8N 2V9 a.peluso@sew-eurodrive.ca Additional addresses for service in Canada provided on request! Chile Assembly Santiago de SEW-EURODRIVE CHILE LTDA.
  • Page 646 SEW-EURODRIVE OY Tel. +358 201 589-300 Valtakatu 4 A Fax +358 201 589-239 FIN-96100 Rovaniemi sew@sew.fi Production Karkkila SEW Industrial Gears Oy Tel. +358 201 589-300 Assembly Valurinkatu 6, PL 8 Fax +358 201 589-310 FI-03600 Karkkila, 03601 Karkkila sew@sew.fi http://www.sew-eurodrive.fi...
  • Page 647 ESG Electro Services Gabun Tel. +241 741059 Feu Rouge Lalala Fax +241 741059 1889 Libreville esg_services@yahoo.fr Gabun Great Britain Assembly Normanton SEW-EURODRIVE Ltd. Tel. +44 1924 893-855 Sales Beckbridge Industrial Estate Fax +44 1924 893-702 Service P.O. Box No.1 http://www.sew-eurodrive.co.uk Normanton, West-Yorkshire info@sew-eurodrive.co.uk...
  • Page 648 Flat No.: B/2, B.S. Apartment siddaratha.mishra@seweurodrivein- dia.com Road No.: 4, Contractor’s area, Bistupur Jamshedpur 831 001 - Chhattisgarh Kolkata SEW EURODRIVE India Private Limited Tel. +91 33 22827457 2nd floor, Room No. 35 Fax +91 33 22894204 Chowringhee Court saleskal@seweurodriveindia.com 55, Chowringhee Road a.j.biswas@seweurodriveindia.com...
  • Page 649 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon http://www.liraz-handasa.co.il office@liraz-handasa.co.il Italy Assembly Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801 Sales Via Bernini,14 Fax +39 02 96 799781 Service I-20020 Solaro (Milano) http://www.sew-eurodrive.it sewit@sew-eurodrive.it...
  • Page 650 Address Directory Italy Verona SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 045 89-239-11 Via P. Sgulmero, 27/A Fax +39 045 97-6079 I-37132 Verona Ivory Coast Sales Abidjan SICA Tel. +225 21 25 79 44 Société industrielle & commerciale pour...
  • Page 651 Tel. +222 544 0 314 En Face Marché Dumez Fax +222 544 0 538 P.B. 88 cybertiris@mauritel.mr Zouérate Mexico Assembly Quéretaro SEW-EURODRIVE MEXICO SA DE CV Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx Parque Industrial Quéretaro scmexico@seweurodrive.com.mx...
  • Page 652 Fax +92-21-454 7365 mercial Area, seweurodrive@cyber.net.pk Sultan Ahmed Shah Road, Block 7/8, Karachi Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel. +51 1 3495280 S.A.C. Sales Fax +51 1 3493002 Los Calderos, 120-124 Service http://www.sew-eurodrive.com.pe Urbanizacion Industrial Vulcano, ATE, Lima sewperu@sew-eurodrive.com.pe...
  • Page 653 0393 Ustanicka 128a Fax +381 11 347 1337 PC Košum, IV floor office@dipar.rs SCG-11000 Beograd Singapore Assembly Singapore SEW-EURODRIVE PTE. LTD. Tel. +65 68621701 Sales No 9, Tuas Drive 2 Fax +65 68612827 Service Jurong Industrial Estate http://www.sew-eurodrive.com.sg Singapore 638644 sewsingapore@sew-eurodrive.com...
  • Page 654 Address Directory Slovakia Sales Bratislava SEW-Eurodrive SK s.r.o. Tel. +421 2 33595 202 Rybničná 40 Fax +421 2 33595 200 SK-831 06 Bratislava sew@sew-eurodrive.sk http://www.sew-eurodrive.sk Žilina SEW-Eurodrive SK s.r.o. Tel. +421 41 700 2513 Industry Park - PChZ Fax +421 41 700 2514 ulica M.R.Štefánika 71...
  • Page 655 Address Directory South Korea Assembly Ansan-City SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051 Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056 Service 1048-4, Shingil-Dong http://www.sew-korea.co.kr Ansan 425-120 master.korea@sew-eurodrive.com Busan SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 51 832-0204 No.
  • Page 656 6F-3, No. 267, Sec. 2 Fax +886 2 27368268 Tung Hwa South Road, Taipei Telex 27 245 sewtwn@ms63.hinet.net Thailand Assembly Chonburi SEW-EURODRIVE (Thailand) Ltd. Tel. +66 38 454281 Sales 700/456, Moo.7, Donhuaroh Fax +66 38 454288 Service Muang sewthailand@sew-eurodrive.com Chonburi 20000...
  • Page 657 Address Directory Thailand Hadyai SEW-EURODRIVE (Thailand) Ltd. Tel. +66 74 359441 Hadyai Country Home Condominium Fax +66 74 359442 59/101 Soi.17/1 sewthailand@sew-eurodrive.com Rachas-Utid Road. Hadyai, Songkhla 90110 Khonkaen SEW-EURODRIVE (Thailand) Ltd. Tel. +66 43 225745 4th Floor, Kaow-U-HA MOTOR Bldg, Fax +66 43 324871 359/2, Mitraphab Road.
  • Page 658 Sharjah Airport International Free Zone Fax +971 6 5578-499 P.O. Box 120709 copam_me@eim.ae Sharjah Uruguay Sales Montevideo SEW-EURODRIVE Uruguay, S. A. Tel. +598 2 21181-89 Jose Serrato 3569 Esqina Corumbe Fax +598 2 21181-89 CP 12000 Montevideo sewuy@sew-eurodrive.com.uy Production Southeast SEW-EURODRIVE INC.

  • Page 659: Index

    Index Index Baud rate ............. 258 Baud rate SBus 1..........267 Absolute encoder card type DEH21B/DIP11B ..85 Baud rate SBus 2..........267 Absolute encoder (SSI) ........279 Binäreingang DI07 ..........244 Accessories set, size 2S ........481 Binary input DI01 ..........244 Active current ............204 Binary input DI02 ..........244 Actual position............204 Binary input DI03 ..........244 Actual position source ..........277...
  • Page 660 Index Boost 2 ..............230 Connecting brakemotors........446 Brake application time 1........253 Connecting explosion-proof AC motors ....459 Brake application time 2........253 Connecting external encoders ......564 Brake function ............252 Connection Brake function 1 ...........252 DEH11B...........550, 560 Brake function 2 ...........252 DEH21B............553 Brake module BST ..........130 DER11B...........557, 563...
  • Page 661 Index Current reference signal........236 Determining the overload capacity ...... 403 Current reference value ........236 DEU21B..............84 Cycle frequency ...........280 Connection............555 DeviceNet DFD11B ..........110 DFC11B ...............111 Connection............571 DAE14B, encoder adapter X14......89 DFD11B ...............110 DAE15B ..............88 DFE24B ...............109 DAT11B ..............88 DFE32B ...............105 DBG60B ..............71 DFE33B ...............107...
  • Page 662 Index DIP11B..............85 EMC-compliant installation according to EN 61800-3 Direction of rotation reversal 1 ......233 Block diagram of class C1 limit......462 Direction of rotation reversal 2 ......233 Class C1 limit........... 461 Display values ............203 Class C2 limit........... 460 Distance encoder ..........225 Interference emission ........
  • Page 663 Index External voltage supply DC 24 V ......467 Grid resistors ............142 Group drive (VFC) ..........458 Factor slave encoder ...........225 Factor slave synchronous encoder ......225 Heat sink temperature ......... 205 Factory setting .............259 HF output filter Fault memory ............207 connection ............463 Fault responses ...........262 Installation, connection and operation .....
  • Page 664 Index Interface adapter Line filter NF...-............155 DWE11B ............538 Line fuses ............447 DWE11B/12B.............90 Load cycle............404 DWE12B ............538 Load precontrol CFC ...........222 USB11A .............96, 542 Load precontrol VFC..........222 UWS11A ............92 Lockout run/stop keys.......... 257 UWS21B ............94, 540 Internal setpoint n11 / n12 / n13 / n21 / n22 / n23 ............220 MAC address ............
  • Page 665 Index Motor selection for asynchronous AC motors Operating mode (VFC) CFC ..............289 Dynamic applications ........302 CFC & IPOS ............ 291 Speed/torque characteristic curve ....300 CFC & M-control ..........290 Voltage/frequency characteristic curve ....300 CFC & Sync .............292 Motor selection for asynchronous servomotors SERVO ............292 (CFC) SERVO &...
  • Page 666 Index DFS12B PROFIBUS DP-V1 with PROFIsafe Overload capacity for braking resistors ....443 fieldbus interface option ........115 Calculation example ........445 DFS21B fieldbus interface PROFINET IO Flat-type............443 with PROFIsafe..........116 Grid resistors ........... 444 DFS22B fieldbus interface PROFINET IO on ceramic core ..........444 with PROFIsafe..........118 Overload capacity of the inverter ......
  • Page 667 Index PID controller minimum output......228 PWM frequency 1 ..........264 PO data enable ............266 PWM frequency 2 ..........264 PO 1/2/3 setpoint ..........208 P000 Speed ............203 Position offset ............280 P001 User display..........204 Position window ...........275 P002 Frequency ..........204 Positioning ramp 1 ..........271 P003 Actual position ..........
  • Page 668 Index P092 Fieldbus baud rate ........208 P23x Synchronous operation with synchronous encoder............225 P093 Fieldbus address ........208 P230 Distance encoder ........225 P1xx setpoints/ramp generators ......208 P231 Factor slave encoder ........225 P10x Setpoint preselection ........208 P232 Factor slave synchronous encoder .... 225 P100 Setpoint source...........208 P24x Synchronous operatiaon with catch up..
  • Page 669 Index P412 Delay time...........235 P55x Safety monitor DCS........241 P413 Signal = "1" if ..........235 P550 DCS safety monitor status......241 P42x Speed setpoint/actual value comparison ..235 P551 Binary inputs DCS DI1 ... DI8 .....242 P420 Hysteresis ...........235 P552 Binary outputs DCS DO0_P ... DO2_M..242 P421 Delay time...........236 P553 DCS series number ........
  • Page 670 Index P637 Binary output DO17 ........246 P807 Copy MDX -> DBG ........260 P64x Optional analog outputs ......247 P81x Serial communication .........261 P640 Analog output AO1 ........247 P810 RS485 address...........261 P642 Operating mode AO1........248 P811 RS485 group address ........ 261 P643 Analog output AO2 ........247 P812 RS485 timeout interval .......
  • Page 671 Index P886 Address CANopen 1 ........267 P944 Encoder scaling ext. encoder .....277 P887 Synchronization ext. controller....267 P945 Synchronous encoder type (X14)....278 P888 Synchronization time ........268 P946 Distance encoder counting direction (X14) ..............278 P889 / P899 Parameter channel 2 .......268 P947 Hiperface offset X14 ........
  • Page 672 Index Regenerative power supply, MDR60A Scaling factor denominator ........264 Cable sets for the DC link connection....81 Scaling factor numerator........264 Description ............74 Scaling slave setpoint .......... 257 General technical data ........75 Scope of delivery ..........480 UL approval............74 MDX60B/61B size 0......... 480 Removing/installing the front cover ......511 MDX60B/61B size 1 - 7 ........
  • Page 673 Index Speed window signal ...........235 Synchronous operation with catch up ....225 Standard gateway ..........258 Synchronous operation with synchronous encoder............225 Standards...............23 Synchronous speed ..........226 Standstill current ..........250 System bus (SBus) ..........17 Standstill current 1/2 ..........250 System bus (SBus) connection......535 Start offset 1/2............252 System expansion ..........23 Starting the motor...
  • Page 674 Index Trademarks ............473 VFC n-control & hoist...........284 Travel speed CW/CCW........271 VFC n-control & IPOS.......... 289 Type of cooling 1..........232 VFC n-control & Sync .......... 289 Type of cooling 2..........232 VFC 1/2..............282 VFC 1/2 & DC BRAKING ........285 VFC 1/2 & flying start ...........286 VFC 1/2 &...
  • Page 676 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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