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INSTALLATION MANUAL SAILOR 6004 Control Panel...
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SAILOR 6004 Control Panel Installation manual Document number: 98-136644-A Release date: January 3, 2013...
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• Thrane & Thrane is a registered trademark of Thrane & Thrane A/S in the European Union and the United States. • SAILOR is a registered trademark of Thrane & Thrane A/S in the European Union, the United States and other countries.
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Safety summary The following general safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture and intended use of the equipment.
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About the manual Intended readers This manual is an installation for the SAILOR 6004 Control Panel. The manual is intended primarily for installers of the system and service personnel. Personnel installing or servicing the system must be properly trained and authorized by Thrane & Thrane. It is...
Table of Contents Chapter 1 Introduction The SAILOR 6004 Control Panel ........1 ............ 1 1.1.1 General description ..........2 1.1.2 Key features and functions ........2 1.1.3 System configuration example Chapter 2 Installation 2.1 Unpacking ..............4 ............4 2.1.1 Initial inspection ..............4 2.1.2...
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Table of Contents Chapter 4 Verification 4.1 Overview ..............19 4.2 Check of the Control Panel ........19 ........... 20 4.2.1 Running a self test ........ 22 4.2.2 Test log and further information Chapter 5 Service & repair 5.1 General service information ........23 5.2 Maintenance &...
The Control Panel can be remotely switched on. The basic configuration application for ThraneLINK is already installed in the Control Panel upon shipping. All individual applications are installed and updated from the attached devices (e.g. SAILOR 628x AIS, SAILOR 6390 Navtex Receiver, SAILOR 100 Satellite TV, etc.).
• Dual LAN (2 Ethernet connectors) • ThraneLINK compatible • Handling of multiple applications • Amplifier for external speaker, e.g. SAILOR 6270 Loudspeaker • Rear mounted USB (x2, e.g. for external keyboard) • Connector for SAILOR 6201 Handset or similar 1.1.3 System configuration example...
Chapter 2 Installation This chapter provides a description of how to unpack, store and install the Control Panel. It contains the following sections: • Unpacking • Installing the Control Panel For information on cable connections see chapter 3 Connectors & controls on page 11.
Chapter 2: Installation 2.1 Unpacking 2.1.1 Initial inspection Inspect the shipping carton immediately upon receipt for evidence of damage during transport. If the shipping carton is severely damaged or water stained, request that the carrier's agent be present when opening the carton. Save the carton packing material for future use.
Chapter 2: Installation 2.2 Installing the Control Panel When installing, make sure the Compass Safe Distance of 0.6 m is maintained. The Control Panel can be mounted in two ways, if needed with the cable relief: • Desktop mounting • Flush mount — typically in a console •...
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Chapter 2: Installation To mount the Control Panel using the mounting bracket, do as follows: 1. Find a suitable location to mount the Control Panel. Make sure there is minimum 80 mm of free space for cable access behind the Control Panel. 80 mm 60.5 mm Space for...
Chapter 2: Installation 4. Mount the two knobs on the sides of the bracket, but do not tighten them yet. 5. Connect the cables as described in chapter 3. 6. Adjust the angle of the Control Panel to the wanted position. The bracket can be adjusted ±...
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Chapter 2: Installation 3. Ensure that the flush mount gasket is placed correctly on the Control Panel. 4. Fit the Control Panel into the cut-out in the console. Flush Mount Gasket Flush Mount Bracket (2 pcs.) Screw M4x65 Torx 20 (4 pcs.) Max Wall Thickness Installing the Control Panel...
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Chapter 2: Installation 5. Mount the flush mount brackets on the back of the Control Panel by mounting the 4 Torx screws through the bracket and into the Control Panel. Screw M3x8 Countersink (3 pcs.) Cable Relief Plate 6. Fasten the 4 Torx screws. 7.
Chapter 2: Installation 2.2.3 Mounting the cable relief bracket A cable relief bracket is included in the delivery. You can fasten it to the rear panel. See the previous section for an example how to mount the cable relief bracket. Installing the Control Panel...
Chapter 3 Connectors & controls This chapter provides a description of all connectors on the Control Panel and gives guidelines to cabling. It has the following sections: • Connectors • Cabling • Controls 3.1 Connectors The drawing below shows the connectors and the ground stud on the rear panel of the Control Panel.
Chapter 3: Connectors & controls 3.1.1 Auxiliary connector (AUX) Pin 1 & 2 are for output to an external 8 Ohm loudspeaker, e.g. a SAILOR 6270 Loudspeaker. The internal audio amplifier can deliver up to 6 W. Pin 4 & 5 are for alarm output. Both outputs are open collector (OC) and can sink up to 100 mA.
Chapter 3: Connectors & controls Pin assignment: Connector front view on the rear panel of the Control Panel. Description Wire color NMEA in+ Brown NMEA in- Blue NMEA out+ White NMEA out- Green Yellow Grey Hook_PTT Pink 12 V Black Orange 3.1.3 USB connector You can use the 2 USB connectors to connect ancillary equipment.
Chapter 3: Connectors & controls 3.1.4 DC Power input 12—24 V DC (PWR) The DC Power input connects to a DC supply with 12—24 V DC nominal (10.8 to 31.2 V DC). The Power connector is a custom connector; a matching cable with connector is included in the delivery.
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Chapter 3: Connectors & controls Connecting Remote on (ON_IN) With the Remote on function you can switch the Control Panel on from a remote location, without using the on/off button on the terminal. To connect the Remote on function in the Control Panel, do as follows: 1.
Chapter 3: Connectors & controls 3.1.5 LAN connector There are 2 LAN (10/100 Mbit/s Ethernet) connectors on the rear panel of the Control Panel, used for communication with connected equipment that is designed to be operated by the Control Panel. Important For GMDSS installations: Only connect units that are part of the system.
Chapter 3: Connectors & controls 3.2 Cabling Before using the Control Panel for the first time, check that all cables are correctly wired and fastened. All cables attached to the Control Panel must be shielded. • The shield of the Ethernet cable must be connected to ship ground or an Ethernet switch to which the Control Panel is connected.
Chapter 3: Connectors & controls 3.2.3 Connecting cables To connect the Control Panel, do as follows: 1. Connect an Ethernet cable to the LAN connector on the Control Panel. For 1 cable, use the lower LAN connector (Primary LAN). Both connectors work in DHCP and zeroconf environments.
Chapter 4 Verification 4.1 Overview With the built-in self test you can do the following: • Test the basic functions of the Control Panel • Display the test results • Export the test results in a test log • Show various unit information 4.2 Check of the Control Panel To verify the proper functioning of the Control Panel, run a self test.
Chapter 4: Verification 4.2.1 Running a self test To run a self test, do as follows: 1. Press the power button to switch the Control Panel on. The display shows the example below or the start screen of the already installed application: 2.
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Chapter 4: Verification You can test the following parts and functions: • Touch - the touch screen • Controls - power button and dim/volume knob • Display - pixel and colour check • Audio - test of microphone and loudspeaker •...
Chapter 4: Verification 4.2.2 Test log and further information Tap the icon in the upper right corner to display the list of options. They show which type of further information is available. The following options are available: Option Description Show production Shows the test results from the production tests.
Chapter 5 Service & repair This chapter describes what to do with defective units, including how to pack them for shipment if they are to be returned. 5.1 General service information The Control Panel is designed to operate without preventive routine maintenance.
Chapter 5: Service & repair There is a special access on the back of the unit reserved for service and repair. Reserved service & repair TEST 5.3 Repacking for shipment The shipping carton has been carefully designed to protect the Control Panel and its accessories during shipment.
Appendix A Technical specifications Item Specifications Mounting method Flush mount or bracket Voltage 10.8 to 31.2 V DC Power consumption Typical: 18 W active Peak: 42 W 3.15 A internal fuse (non-serviceable) Audio input Up to 6 W in 8 Ohm Interfaces 2 x Ethernet (10/100 Mbit/s) Accessories connector...
Glossary Glossary American Wire Gauge. A means of specifying wire diameters. Direct Current DHCP Dynamic Host Configuration Protocol. A protocol for assigning dynamic IP addresses to devices on a network. With dynamic addressing, a device can have a different IP address every time it connects to the network. Film Twisted Pair GMDSS Global Maritime Distress and Safety System.
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Glossary Local Area Network. A computer network covering a small physical area, like a home, office, school or airport. The defining characteristics of LANs, in contrast to wide-area networks (WANs), include their usually higher data-transfer rates, smaller geographic area, and lack of a need for leased telecommunication lines.
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