Ventrac KW452 Operator's Manual & Parts Drawings
  1. Manuals
  2. Brands
  3. Ventrac Manuals
  4. Utility Vehicle
  5. KW452
  6. Operator's manual & parts drawings
Ventrac KW452 Operator's Manual & Parts Drawings

Ventrac KW452 Operator's Manual & Parts Drawings

Weather cab
Hide thumbs Also See for KW452:
Table of Contents

Advertisement

Quick Links

Operator's Manual
& Parts Drawings
Weather Cab
Model KW452
Revised 05/04/17
Original Operator's Manual
09.10120 Rev. 07

Advertisement

Table of Contents
loading

Related Manuals for Ventrac KW452

Summary of Contents for Ventrac KW452

  • Page 1 Operator’s Manual & Parts Drawings Weather Cab Model KW452 Revised 05/04/17 Original Operator’s Manual 09.10120 Rev. 07...
  • Page 2 To the Owner Contact Information and Product Identification If you need to contact an authorized Ventrac dealer for information on servicing your product, always provide the product model and serial numbers. Please fill in the following information for future reference. See the picture(s) below to find the location of the identification numbers.

  • Page 3: Table Of Contents

    Roadway Safety ........................... 11 Truck Or Trailer Transport ........................11 Maintenance ............................12 Fuel Safety ............................12 Hydraulic Safety ...........................13 KW452 Safety Procedures ........................14 WEATHER CAB SETUP INSTRUCTIONS PAGE 15 Identification of Parts ..........................15 Setup Instructions for Power Unit & Weather Cab ................17...
  • Page 4 TABLE OF CONTENTS SERVICE PAGE 30 Cleaning and General Maintenance.....................30 Seatbelt Upper Mount Adjustment .......................30 Window Latch Adjustment ........................30 Window Latch Handle Adjustment .......................30 Door Latch Adjustment .........................30 Lower Door Window Adjustment ......................31 Fuse Replacement ..........................31 Windshield Washer Nozzle Adjustment ....................32 Changing the Strobe Light Flasher Mode ....................32 Strobe Light Pin Lubrication .........................32 Heater Air Filter Replacement ......................32...

  • Page 5: Introduction

    47.0381 Product Description The Ventrac KW452 weather cab is designed for the sole purpose of sheltering the operator from the weather while providing superior visibility. Standard features include a front windshield wiper, front and rear LED work lights, a large left-side entry door, right-side emergency exit, door and side windows that can be quickly and easily removed, and a 4-point seatbelt.

  • Page 6: Using Your Manual

    Manual Glossary Power Unit A Ventrac tractor or other Ventrac engine powered device that may be operated by itself or with an attachment or accessory. Attachment A piece of Ventrac equipment that requires a Power Unit for operation.

  • Page 7: Safety

    SAFETY Safety Decals The following safety decals must be maintained on your KW452 weather cab. Keep all safety decals legible. Remove all grease, dirt, and debris from safety decals and instructional labels. If any decals are faded, illegible, or missing, contact your dealer promptly for replacements.
  • Page 8 SAFETY Decal Description Part Number Quantity Warning, Pinch Point 00.0218 Warning, KW452 00.0420 Danger, Gasoline Only 00.0332 Danger, Diesel Only 00.0333 Safety - 8...

  • Page 9: General Safety Procedures

    SAFETY General Safety Procedures for Ventrac Power Units, Attachments, & Accessories Training Required • The owner of this machine is solely responsible for properly training the operators. • The owner/operator is solely responsible for the operation of this machine and prevention of accidents or injuries occurring to him/her- self, other people, or property.

  • Page 10: Preventing Accidents

    SAFETY General Safety Procedures for Ventrac Power Units, Attachments, & Accessories Operation Safety (continued) • If equipped with a high/low range feature, never shift between high and low range while on a slope. Always move the machine to level ground and engage the parking brake before shifting range.

  • Page 11: Operating On Slopes

    SAFETY General Safety Procedures for Ventrac Power Units, Attachments, & Accessories Operating On Slopes • Slopes can cause loss-of-control and tip-over accidents, which can result in severe injury or death. Be familiar with the emergency parking brake, along with the power unit controls and their functions.

  • Page 12: Maintenance

    • If the power unit, attachment, or accessory requires repairs or adjustments not instructed in the operator’s manual, the power unit, attachment, or accessory must be taken to an authorized Ventrac dealer for service. • Never perform maintenance on the power unit and/or attachment if someone is sitting in the operator’s seat.

  • Page 13: Hydraulic Safety

    SAFETY General Safety Procedures for Ventrac Power Units, Attachments, & Accessories Fuel Safety (continued) • Do not overfill fuel tank. Only fill to bottom of fuel neck, do not fill fuel neck full. Overfilling of fuel tank could result in engine flooding, fuel leakage from the tank, and/or damage to the emissions control system.

  • Page 14: Kw452 Safety Procedures

    Do not operate power unit and KW452 weather cab without the headrest cushion in place. • The KW452 weather cab is equipped with an emergency exit (the right side front window). Learn to use the emergency exit prior to operating the power unit and KW452 weather cab. Refer to the Operational Controls section of this manual for instructions on using the emergency exit.

  • Page 15: Weather Cab Setup Instructions

    WEATHER CAB SETUP INSTRUCTIONS Identification of Parts Setup - 15...
  • Page 16 WEATHER CAB SETUP INSTRUCTIONS Ref. Name Qty. Ref. Name Qty. Mount, Seatbelt Upper (w/seatbelt) Decal, Gasoline Only Cushion, Headrest Decal, Diesel Only Cover, Pump W/Flanges Grommet, 7/16ID, 3/4OD, 1/4THK Window, Lower Rear Canvas Tyton Tie, #50 .18 x 8 Black Cover, Fuel Tank Kw450 Breaker, Circuit 30 Amp Mini Canvas, Rear Frame...

  • Page 17: Setup Instructions For Power Unit & Weather Cab

    Disconnect the left and right wire harnesses from To lift the cab, use a Ventrac lift sling (part # the harness splitter. Remove the connectors from 47.0381) attached at the four corner lift points or...
  • Page 18 WEATHER CAB SETUP INSTRUCTIONS 7. If your power unit does not have lower mounting 13. Install the mount support bracket (11) under the holes, install the included template onto the right right foot platform. Fasten loosely with 2) 1/4” x side of the lower rear frame.
  • Page 19 WEATHER CAB SETUP INSTRUCTIONS 16. Remove the right and left foot pegs from the Attention power unit front frame. Reinstall bolts and tighten. Prior to installation of velcro strips, clean area thoroughly and make sure to remove any residue. Alcohol wipes are recommended for cleaning. Install a 5”...
  • Page 20 WEATHER CAB SETUP INSTRUCTIONS 26. Open the toolbox lid and remove the left (D) and check the connection by tugging gently on the right (E) toolbox liner panels. wire with your hand. 30. Reinstall the toolbox liner panels. NOTE: do not reinstall the 2) bolts that fasten the toolbox liner 27.
  • Page 21 WEATHER CAB SETUP INSTRUCTIONS 38. Install the rear frame canvas onto the velcro at 40. Remove the 2) 1/4 x 3/4” button head bolts from the front of the seat box frame, stretch the canvas the inside of the right fender and discard. Place the across the frame, and fasten onto the velcro at rear window right bracket (17) on the back side of the rear of the seat box frame.
  • Page 22 WEATHER CAB SETUP INSTRUCTIONS 44. Identify the left and right rear cab mounts. The 47. Place a 3/16” thick, cab mounting surface will be angled toward the notched washer front and the upper hole on the roll bar mount will onto a 1/2 x 3”...
  • Page 23 57. Tighten the hardware for the front cab supports to the cab, the front cab supports to the cab front To lift the cab, use a Ventrac lift sling (part # mounts, and the cab to the cab rear mounts.
  • Page 24 WEATHER CAB SETUP INSTRUCTIONS holes on the fuel tank cover and through the rear 62. Install the lower mounting flange. Fasten with 1/4” flange nuts. door window support to the 59. Install the door onto the cab by placing the hinge door frame with pivots over the hinge pins on the cab.
  • Page 25 WEATHER CAB SETUP INSTRUCTIONS 65. Install the left column 70. Fasten the outer canvas (25) onto the Velcro strips on the left side of the front canvas bellows to the frame column. Fasten Velcro strips on the the Velcro to the dash left and right cab front panel (1), the frame supports (1).
  • Page 26 WEATHER CAB SETUP INSTRUCTIONS Attention Prior to installation of adhesive clamps, clean area thoroughly and make sure to remove any residue. Alcohol wipes are recommended for cleaning. Install one adhesive clamp (30) to the bottom of the seat box frame above the tail light. Install the other clamp (30) onto the roll bar about halfway between the seat box frame and the cab frame.

  • Page 27: Operational Controls

    OPERATIONAL CONTROLS OPERATIONAL CONTROLS Operational Control Locations A - Outer Door Handle & Lock B - Inner Door Handle Use the following images to help identify the locations of operational controls. The letter next to each control C - Window Latch Handle can be referenced to the list that follows these images.

  • Page 28: Strobe Light Switch (F)

    OPERATIONAL CONTROLS Strobe Light Switch (F) Rear Heater Vent (M) Optional accessory. Pressing the top portion of the The rear heater vent can be rotated and the louvers strobe light switch turns on the strobe light mounted tilted to direct airflow in the desired direction. at the left rear corner of the weather cab.

  • Page 29: General Operation

    GENERAL OPERATION Daily Inspection 4-Point Seatbelt Fasten the lower buckle of the 4-point seatbelt and adjust the lap belt until snug but not tight. Tighten by pulling bon the ends of the lap belt straps. Tighten Always set the parking brake, shut off power both sides evenly so the buckle remains centered unit engine, remove the ignition key, and ensure on the operator.

  • Page 30: Service

    Unlatch For best results, and to maintain the finish of the the handle, loosen the handle KW452, clean or wash the weather cab to remove bolt (A), and move the handle dirt, gravel, and salt deposits. Remove any ice or...

  • Page 31: Lower Door Window Adjustment

    SERVICE Lower Door Window Adjustment Fuse Replacement Check the bottom of the lower door window where it The fuse panel is located in the headliner to the right meets the left cab front support. of the main control panel. If there is a gap between the lower door window and 1.

  • Page 32: Windshield Washer Nozzle Adjustment

    SERVICE Wiper Blade Replacement Changing the Strobe Light Flasher Mode The wiper blade should be 1. Remove the roof from the top of the cab. replaced on a yearly basis, or 2. Locate the wires from the strobe light where they sooner if the blade does not clean connect to the main wire harness.

  • Page 33: Storage

    1/4” step bolts that fasten the main cab frame to the front cab supports. To lift the cab, use a Ventrac lift sling (part # 13. Lift the weather cab and remove it from the 47.0381) attached at the four corner lift points or power unit.

  • Page 34: Power Unit Tire Pressure

    SERVICE 16. Loosen the 1/2” bolts that fasten the front cab supports to the front cab mounts, but do not remove. Remove the front cab mounts from the power unit foot platform and store with the cab. 17. Remove the pump cover with flanges from the power unit center column and reinstall the origi- nal pump cover.

  • Page 35: Specifications

    SPECIFICATIONS Dimensions Overall Height ........74 in. (188 cm) Overall Length .

  • Page 36: Parts

    = White Wire V = 32.0168 - Harness, Wire Cab (Common Harness) = Ground W = 32.0169 - Harness, Wire KW452 Supply X = 32.0170 - Harness, Wire LW452 Supply = Splice or Connection Y = 32.0174 - Harness, Wire Heater Kit Z = 32.0176 - Harness, Wire Hazard...

  • Page 37: Wiring Diagram

    To Tractor - Routed down cab corner tube V-051 SPL-11 V-049 V-052 V-024 V-024 SPL-6 A B C A B C Left Rear Right Rear Tractor Connection Hazard Hazard To A2 Rear Rear Fuse Block Worklight Use only original Ventrac Illustrated Parts - 37 replacement parts.

  • Page 38: Wire Harness & Fuse Panel

    PARTS ILLUSTRATED DRAWING Wire Harness & Fuse Panel Use only original Ventrac Illustrated Parts - 38 replacement parts.
  • Page 39 20 ..32.0169 ....HARNESS, WIRE KW452 SUPPLY ..

  • Page 40: Cab Frame & Mount

    PARTS ILLUSTRATED DRAWING Cab Frame & Mount Optional Lift Sling Use only original Ventrac Illustrated Parts - 40 replacement parts.
  • Page 41 40 ..47.0381 ....SLING, LIFT (OPTIONAL) ..........1 Use only original Ventrac Illustrated Parts - 41 replacement parts.

  • Page 42: Cab Roof Mount

    PARTS ILLUSTRATED DRAWING Cab Roof Mount Use only original Ventrac Illustrated Parts - 42 replacement parts.
  • Page 43 21 ..06.0081* ....WEATHERSTRIP, 3/4 X 3/4 FOAM X 2”L ........4 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 43...

  • Page 44: Main Switch Panel, Cover Plates, & Components

    PARTS ILLUSTRATED DRAWING Main Switch Panel, Cover Plates, & Components Use only original Ventrac Illustrated Parts - 44 replacement parts.
  • Page 45 19 ..31.0053 ....SWITCH, ROCKER ON/OFF ..........4 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 45...

  • Page 46: Front & Rear Work Lights

    PARTS ILLUSTRATED DRAWING Front & Rear Work Lights 33.0079 33.0069 Use only original Ventrac Illustrated Parts - 46 replacement parts.
  • Page 47 31 ..99.M0021 ....NUT, SMF M10 X 1.5MM ........... 1 Use only original Ventrac Illustrated Parts - 47 replacement parts.

  • Page 48: Canvas Bellows & Column Covers

    PARTS ILLUSTRATED DRAWING Canvas Bellows & Column Covers Use only original Ventrac Illustrated Parts - 48 replacement parts.
  • Page 49 20 ..06.0071* ....VELCRO, LOOP 1/2” BLACK X 2-1/2” ......... 1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 49...

  • Page 50: Front Windshield & Windshield Wiper

    PARTS ILLUSTRATED DRAWING Front Windshield & Windshield Wiper Use only original Ventrac Illustrated Parts - 50 replacement parts.
  • Page 51 22 ..47.0301 ....KIT, WIPER MOTOR HARDWARE ......... . . 1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 51...

  • Page 52: Upper Door Frame & Latch

    PARTS ILLUSTRATED DRAWING Upper Door Frame & Latch 17 17 Use only original Ventrac Illustrated Parts - 52 replacement parts.
  • Page 53 37 ..99.K0143 ....BOLT, STEP 1/4-20 X 1 BLK ..........3 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 53...

  • Page 54: Lower Door

    PARTS ILLUSTRATED DRAWING Lower Door Use only original Ventrac Illustrated Parts - 54 replacement parts.
  • Page 55 14 ..06.0064* ....WEATHERSTRIP, 1 X1 D-SHAPE X 23.5”L ........1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 55...

  • Page 56: Left Rear Window

    PARTS ILLUSTRATED DRAWING Left Rear Window Use only original Ventrac Illustrated Parts - 56 replacement parts.
  • Page 57 21 ..05.0165 ....GROMMET, FLANGE .28X0.74X0.43T ........1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 57...

  • Page 58: Rear Window

    PARTS ILLUSTRATED DRAWING Rear Window Use only original Ventrac Illustrated Parts - 58 replacement parts.
  • Page 59 25 ..44.0324 ....WINDOW, LOWER REAR CANVAS ......... . 1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 59...

  • Page 60: Right Rear Window

    PARTS ILLUSTRATED DRAWING Right Rear Window Use only original Ventrac Illustrated Parts - 60 replacement parts.
  • Page 61 21 ..05.0165 ....GROMMET, FLANGE .28X0.74X0.43T ........1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 61...

  • Page 62: Right Front Window / Emergency Exit

    PARTS ILLUSTRATED DRAWING Right Front Window / Emergency Exit Use only original Ventrac Illustrated Parts - 62 replacement parts.
  • Page 63 19 ..05.0165 ....GROMMET, FLANGE .28X0.74X0.43T ........1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 63...

  • Page 64: Lower Right Window

    PARTS ILLUSTRATED DRAWING Lower Right Window Use only original Ventrac Illustrated Parts - 64 replacement parts.
  • Page 65 9 ..06.0064* ....WEATHERSTRIP, 1 X1 D-SHAPE X 24”L ........1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 65...

  • Page 66: Four Point Seatbelt

    PARTS ILLUSTRATED DRAWING Four Point Seatbelt Use only original Ventrac Illustrated Parts - 66 replacement parts.
  • Page 67 15 ..64.1490 ....MOUNT, SEATBELT UPPER ..........1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 67...

  • Page 68: Fuel Tank Cover, Frame Seals, Decals

    PARTS ILLUSTRATED DRAWING Fuel Tank Cover, Frame Seals, Decals Use only original Ventrac Illustrated Parts - 68 replacement parts.
  • Page 69 18 ..05.0060 ....GROMMET, 1-1/8 ID, 1-3/4 OD ..........1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 69...

  • Page 70: Defrost Fan Kit

    PARTS ILLUSTRATED DRAWING 70.2006-6 Defrost Fan Kit Use only original Ventrac Illustrated Parts - 70 replacement parts.
  • Page 71 4 ..37.0051 ....FAN, DEFROSTER ............1 Use only original Ventrac Illustrated Parts - 71 replacement parts.

  • Page 72: Mirror Kit

    PARTS ILLUSTRATED DRAWING 70.2006-4 Mirror Kit Use only original Ventrac Illustrated Parts - 72 replacement parts.
  • Page 73 12 ..94.05 ..... .WASHER, FLAT 5/16 USS ..........4 Use only original Ventrac Illustrated Parts - 73 replacement parts.

  • Page 74: Cab Hazard Lights Kit

    PARTS ILLUSTRATED DRAWING 70.8162 Cab Hazard Lights Kit Use only original Ventrac Illustrated Parts - 74 replacement parts.
  • Page 75 8 ..32.0176 ....HARNESS, WIRE HAZARD ..........1 Use only original Ventrac Illustrated Parts - 75 replacement parts.

  • Page 76: Strobe Light Kit

    PARTS ILLUSTRATED DRAWING 70.8161 Strobe Light Kit Use only original Ventrac Illustrated Parts - 76 replacement parts.
  • Page 77 11 ..64.1949 ....BRACKET, STROBE MOUNT KW452 ..

  • Page 78: Windshield Washer Kit

    PARTS ILLUSTRATED DRAWING 70.8148 Windshield Washer Kit Use only original Ventrac Illustrated Parts - 78 replacement parts.
  • Page 79 12 ..32.0175 ....HARNESS, WIRE WINDSHLD WASHER ........1 Use only original Ventrac Illustrated Parts - 79 replacement parts.

  • Page 80: Console Fan/Heater Kit

    PARTS ILLUSTRATED DRAWING 70.8160 Console Fan/Heater Kit (Cabs with serial # 01287 and higher include the heater as standard equipment) Use only original Ventrac Illustrated Parts - 80 replacement parts.
  • Page 81 26 ..32.0174 ....HARNESS, WIRE HEATER KIT ..........1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 81...

  • Page 82: Heater Blower Assembly

    PARTS ILLUSTRATED DRAWING Heater Blower Assembly Use only original Ventrac Illustrated Parts - 82 replacement parts.
  • Page 83 9 ..47.0394 ....BLOWER, HEATER ............1 Use only original Ventrac Illustrated Parts - 83 replacement parts.

  • Page 84: Kubota Heater Install Kit For 4500Y & 4500Z

    PARTS ILLUSTRATED DRAWING 70.8136 Kubota Heater Install Kit for 4500Y & 4500Z Use only original Ventrac Illustrated Parts - 84 replacement parts.
  • Page 85 13 ..25.2408-06^ ....FITTING, PLUG -6 MJIC ........... 2 ^These fittings are used to plug the hoses when the cab is removed from the power unit. Use only original Ventrac Illustrated Parts - 85...

  • Page 86: Kawasaki Heater Install Kit For 4500P

    PARTS ILLUSTRATED DRAWING 70.8137 Kawasaki Heater Install Kit for 4500P Use only original Ventrac Illustrated Parts - 86 replacement parts.
  • Page 87 13 ..25.2408-06^ ....FITTING, PLUG -6 MJIC ........... 2 ^These fittings are used to plug the hoses when the cab is removed from the power unit. Use only original Ventrac Illustrated Parts - 87...

  • Page 88: Radiator Baffle 4500Y Kit

    PARTS ILLUSTRATED DRAWING 70.4146 Radiator Baffle 4500Y Kit Use only original Ventrac Illustrated Parts - 88 replacement parts.
  • Page 89 2 ..00.0422 ....DECAL, CAUTION 4500Y ..........1 Use only original Ventrac Illustrated Parts - 89 replacement parts.

  • Page 90: Radiator Baffle 4500Z Kit

    PARTS ILLUSTRATED DRAWING 70.4147 Radiator Baffle 4500Z Kit Use only original Ventrac Illustrated Parts - 90 replacement parts.
  • Page 91 2 ..00.0423 ....DECAL, CAUTION 4500Z ........... 1 Use only original Ventrac Illustrated Parts - 91 replacement parts.

  • Page 92: Warranty

    V.P.I. V.P.I.’s responsibility in respect to claims is limited to making the required repairs or replacements, and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Ventrac equipment.
  • Page 93 (ii) loss, cost, or expense relating to transportation or delivery of turf equipment from the location of owner or location where used by owner to or from any authorized Ventrac dealer; (iii) travel time, overtime, after hours time or other extraordinary repair charges or charge relating to repairs or replace- ments outside of normal business hours at the place of business of an authorized Ventrac dealer;...

Table of Contents