Ventrac KW452 Operator's Manual & Parts Drawings

Ventrac KW452 Operator's Manual & Parts Drawings

Weather cab
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Operator's Manual
& Parts Drawings
Weather Cab
Model LW452
Revised 01/11/17
Original Operator's Manual
09.10127 Rev. 03

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Table of Contents
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Summary of Contents for Ventrac KW452

  • Page 1 Operator’s Manual & Parts Drawings Weather Cab Model LW452 Revised 01/11/17 Original Operator’s Manual 09.10127 Rev. 03...
  • Page 2 To the Owner Contact Information and Product Identification If you need to contact an authorized Ventrac dealer for information on servicing your product, always provide the product model and serial numbers. Please fill in the following information for future reference. See the picture(s) below to find the location of the identification numbers.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION PAGE 5 Product Description ..........................5 Why Do I Need an Operator’s Manual? ....................5 Using Your Manual ..........................6 Manual Glossary ............................6 SAFETY PAGE 7 Safety Decals ............................7 General Safety Procedures ........................8 Training Required ...........................8 Personal Protective Equipment Requirements ..................8 Operation Safety ............................8 Preventing Accidents ..........................9 Keep Riders Off ............................9...
  • Page 4 TABLE OF CONTENTS SERVICE PAGE 23 Cleaning and General Maintenance.....................23 Window Latch Adjustment ........................23 Window Latch Handle Adjustment .......................23 Door Latch Adjustment .........................23 Fuse Replacement ..........................24 Windshield Washer Nozzle Adjustment ....................24 Changing the Strobe Light Flasher Mode ....................25 Strobe Light Pin Lubrication .........................25 Heater Air Filter Replacement ......................25 Storage ..............................25 Power Unit Tire Pressure ........................26...
  • Page 5: Introduction

    Ventrac dealer for a replacement. When using a Ventrac attachment, be sure to read and follow the safety and operating instructions of both the power unit and the attachment being used to ensure the safest operation possible.
  • Page 6: Using Your Manual

    Manual Glossary Power Unit A Ventrac tractor or other Ventrac engine powered device that may be operated by itself or with an attachment or accessory. Attachment A piece of Ventrac equipment that requires a Power Unit for operation.
  • Page 7: Safety

    SAFETY SAFETY Safety Decals The following safety decals must be maintained on your LW452 weather cab. Keep all safety decals legible. Remove all grease, dirt, and debris from safety decals and instructional labels. If any decals are faded, illegible, or missing, contact your dealer promptly for replacements. When new components are installed, be sure that current safety decals are affixed to the replacement components.
  • Page 8: General Safety Procedures

    SAFETY General Safety Procedures for Ventrac Power Units, Attachments, & Accessories Training Required • The owner of this machine is solely responsible for properly training the operators. • The owner/operator is solely responsible for the operation of this machine and prevention of accidents or injuries occurring to him/her- self, other people, or property.
  • Page 9: Preventing Accidents

    SAFETY General Safety Procedures for Ventrac Power Units, Attachments, & Accessories Operation Safety (continued) • If equipped with a high/low range feature, never shift between high and low range while on a slope. Always move the machine to level ground and engage the parking brake before shifting range.
  • Page 10: Operating On Slopes

    SAFETY General Safety Procedures for Ventrac Power Units, Attachments, & Accessories Operating On Slopes • Slopes can cause loss-of-control and tip-over accidents, which can result in severe injury or death. Be familiar with the emergency parking brake, along with the power unit controls and their functions.
  • Page 11: Maintenance

    • If the power unit, attachment, or accessory requires repairs or adjustments not instructed in the operator’s manual, the power unit, attachment, or accessory must be taken to an authorized Ventrac dealer for service. • Never perform maintenance on the power unit and/or attachment if someone is sitting in the operator’s seat.
  • Page 12: Hydraulic Safety

    SAFETY General Safety Procedures for Ventrac Power Units, Attachments, & Accessories Fuel Safety (continued) • Do not overfill fuel tank. Only fill to bottom of fuel neck, do not fill fuel neck full. Overfilling of fuel tank could result in engine flooding, fuel leakage from the tank, and/or damage to the emissions control system.
  • Page 13: Roll Over Protective Structure

    SAFETY LW452 Safety Procedures WARNING CAUTION Do not exceed 30 amp draw to weather cab and 10 degree maximum angle of operation of power additional accessories. unit with weather cab installed. • Do not operate if visibility is restricted due to snow or ice accumulations or due to fogging of windows. Clear any ice or snow from the windows and windshield wiper and/or defrost the windows prior to operation.
  • Page 14: Weather Cab Setup Instructions

    WEATHER CAB SETUP INSTRUCTIONS Identification of Parts Parts List Hardware List (not pictured) Ref. Name Qty. Part # Name Qty. Breaker, Circuit 30 Amp Mini 90.0406 Bolt, 1/4-20 USS x 3/4 Seat Belt, Lap W/Buckle 90.0608 Bolt, 3/8-16 USS x 1 Mount, Cab Frame Rear Right 95.04 Washer, Flat 1/4 SAE...
  • Page 15: Setup Instructions For Power Unit & Weather Cab

    Install the right rear cab frame mount (3) onto the power unit frame using four 3/8 x 1” bolts, To lift the cab, use a Ventrac lift sling (part # flat washers, and flange nuts. Tighten by hand 47.0381) attached at the four corner lift points or until finger tight.
  • Page 16 Tighten by hand until finger tight. To lift the cab, use a Ventrac lift sling (part # 47.0381) attached at the four corner lift points or remove the cab roof and attach a lifting device rated for 500 lbs (226 kg) minimum to the two lift points in the cab roof.
  • Page 17 WEATHER CAB SETUP INSTRUCTIONS 19. Once all the mounting bolts have been installed, 25. Route the cab wire harness under the right rear tighten the six 3/8” bolts and the two 1/4” bolts cab frame mount and through the grommet in the that fasten the front of the weather cab to the power unit frame.
  • Page 18 WEATHER CAB SETUP INSTRUCTIONS 28. Install the front dash cover panel (5) into the gap 33. Install the left rear floor cover (9) onto the lower left between the cab frame and the front of the dash rear corner of the weather cab, taking care not to panel.
  • Page 19 WEATHER CAB SETUP INSTRUCTIONS 36. Reinstall the canvas cover under the seat and 43. Check the power unit’s tire pressure and adjust lower the seat down to the operating position. if necessary. Refer to the service section of this manual for recommended tire pressure with 37.
  • Page 20: Operational Controls

    OPERATIONAL CONTROLS Operational Control Locations Use the following images to help identify the locations of operational controls. The letter next to each control can be referenced to the list that follows these images. A - Outer Door Handle & Lock B - Inner Door Handle C - Window Latch Handle D - Interior Light Switch...
  • Page 21: Interior Light Switch (D)

    OPERATIONAL CONTROLS Interior Light Switch (D) Heater Temperature Switch (K) Pressing the top portion of the interior light switch Optional accessory. The temperature switch con- turns on the interior light located in the right rear trols the air temperature from the heater. Rotate the corner of the headliner.
  • Page 22: General Operation

    GENERAL OPERATION GENERAL OPERATION Daily Inspection Using The Windshield Wiper In The Winter • When the cab is not in use, keep the wiper blade off the windshield to prevent it from freezing to the glass. Always set the parking brake, shut off power •...
  • Page 23: Service

    Moving the handle up will position the handle closer to If any component requires replacement, use only the glass when latched. Moving original Ventrac replacement parts. the handle down will position Cleaning and General Maintenance the handle farther from the glass when latched.
  • Page 24: Fuse Replacement

    SERVICE Fuse Replacement Wiper Blade Replacement The fuse panel is located in the headliner to the right The wiper blade should be of the main control panel. replaced on a yearly basis, or 1. Remove the two thumb screws (A) from the fuse sooner if the blade does not clean panel cover (B).
  • Page 25: Changing The Strobe Light Flasher Mode

    Ear (hearing) protection must be worn when using air or power tools. To lift the cab, use a Ventrac lift sling (part # 47.0381) attached at the four corner lift points or remove the cab roof and attach a lifting device...
  • Page 26: Power Unit Tire Pressure

    15. Attach a lifting device to the weather cab. To lift the cab, use a Ventrac lift sling (part # 47.0381) attached at the four corner lift points or remove the cab roof and attach a lifting device rated for 500 lbs (226 kg) minimum to the two lift points in the cab roof.
  • Page 27: Specifications

    SPECIFICATIONS Dimensions Overall Height ....... . . 65 inches (165 cm) Overall Length .
  • Page 28: Parts

    = White Wire V = 32.0168 - Harness, Wire Cab (Common Harness) = Ground W = 32.0169 - Harness, Wire KW452 Supply X = 32.0170 - Harness, Wire LW452 Supply = Splice or Connection Y = 32.0174 - Harness, Wire Heater Kit Z = 32.0176 - Harness, Wire Hazard...
  • Page 29: Wiring Diagram

    To Tractor - Routed down cab corner tube V-051 SPL-11 V-049 V-052 V-024 V-024 SPL-6 A B C A B C Left Rear Right Rear Tractor Connection Hazard Hazard To A2 Rear Rear Fuse Block Worklight Use only original Ventrac Illustrated Parts - 29 replacement parts.
  • Page 30: Wire Harness & Fuse Panel

    PARTS ILLUSTRATED DRAWING Wire Harness & Fuse Panel Use only original Ventrac Illustrated Parts - 30 replacement parts.
  • Page 31 19 ..30.0037 ....TYTON TIE, #50 .18 X 8 BLACK ..........3 Use only original Ventrac Illustrated Parts - 31 replacement parts.
  • Page 32: Cab Frame & Mount

    PARTS ILLUSTRATED DRAWING Cab Frame & Mount Use only original Ventrac Illustrated Parts - 32 replacement parts.
  • Page 33 9 ..99.SF06 ....NUT, SRF 3/8-16 USS ........... . . 20 Use only original Ventrac Illustrated Parts - 33 replacement parts.
  • Page 34: Right Rear Surround Panels

    PARTS ILLUSTRATED DRAWING Right Rear Surround Panels Use only original Ventrac Illustrated Parts - 34 replacement parts.
  • Page 35 12 ..99.E0046 ....NUT, “U” 1/4-20 EXTRUDED ..........3 Use only original Ventrac Illustrated Parts - 35 replacement parts.
  • Page 36: Left Rear Surround Panels

    PARTS ILLUSTRATED DRAWING Left Rear Surround Panels Use only original Ventrac Illustrated Parts - 36 replacement parts.
  • Page 37 13 ..99.0404 ....BOLT, 1/4-20 X 1/2 BSCS ........... 3 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 37...
  • Page 38: Foot Covers, Decals, & Cup Holder

    PARTS ILLUSTRATED DRAWING Foot Covers, Decals, & Cup Holder Use only original Ventrac Illustrated Parts - 38 replacement parts.
  • Page 39 12 ..64.1899 ....MOUNT, CUP HOLDER ........... . 1 Use only original Ventrac Illustrated Parts - 39 replacement parts.
  • Page 40: Rear Surround Panel Upholstery & Floor Mats

    PARTS ILLUSTRATED DRAWING Rear Surround Panel Upholstery & Floor Mats Use only original Ventrac Illustrated Parts - 40 replacement parts.
  • Page 41 9 ..47.0396 ....FLOOR MAT, LEFT ............1 Use only original Ventrac Illustrated Parts - 41 replacement parts.
  • Page 42: Cab Roof Mount

    PARTS ILLUSTRATED DRAWING Cab Roof Mount Use only original Ventrac Illustrated Parts - 42 replacement parts.
  • Page 43 21 ..06.0081* ....WEATHERSTRIP, 3/4 X 3/4 FOAM X 38”L ........2 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 43...
  • Page 44: Main Switch Panel, Cover Plates, & Components

    PARTS ILLUSTRATED DRAWING Main Switch Panel, Cover Plates, & Components Use only original Ventrac Illustrated Parts - 44 replacement parts.
  • Page 45 19 ..31.0053 ....SWITCH, ROCKER ON/OFF ..........4 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 45...
  • Page 46: Front & Rear Work Lights

    PARTS ILLUSTRATED DRAWING Front & Rear Work Lights 33.0069 Use only original Ventrac Illustrated Parts - 46 replacement parts.
  • Page 47 21 ..99.M0025 ....NUT, M8 X 1.25MM ............1 Use only original Ventrac Illustrated Parts - 47 replacement parts.
  • Page 48: Front Windshield & Windshield Wiper

    PARTS ILLUSTRATED DRAWING Front Windshield & Windshield Wiper Use only original Ventrac Illustrated Parts - 48 replacement parts.
  • Page 49 18 ..47.0301 ....KIT, WIPER MOTOR HARDWARE ......... . . 1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 49...
  • Page 50: Door Assembly

    PARTS ILLUSTRATED DRAWING Door Assembly Use only original Ventrac Illustrated Parts - 50 replacement parts.
  • Page 51 38 ..47.0357 ....KEY, DOOR HANDLE KW (2 KEYS) ......... . 1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 51...
  • Page 52: Left Rear Window

    PARTS ILLUSTRATED DRAWING Left Rear Window Use only original Ventrac Illustrated Parts - 52 replacement parts.
  • Page 53 21 ..99.0408 ....BOLT, 1/4-20 X 1 BSCS ........... . 1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 53...
  • Page 54: Rear Window

    PARTS ILLUSTRATED DRAWING Rear Window Use only original Ventrac Illustrated Parts - 54 replacement parts.
  • Page 55 8 ..99.SF04 ....NUT, SRF 1/4-20 USS ............6 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 55...
  • Page 56: Right Rear Window

    PARTS ILLUSTRATED DRAWING Right Rear Window Use only original Ventrac Illustrated Parts - 56 replacement parts.
  • Page 57 21 ..40.0403 ....ARM, SIDE WINDOW LATCH ..........1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 57...
  • Page 58: Right Side (Emergency Exit) Window

    PARTS ILLUSTRATED DRAWING Right Side (Emergency Exit) Window Use only original Ventrac Illustrated Parts - 58 replacement parts.
  • Page 59 17 ..40.0403 ....ARM, SIDE WINDOW LATCH ..........1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 59...
  • Page 60: Lower Right Window

    PARTS ILLUSTRATED DRAWING Lower Right Window Use only original Ventrac Illustrated Parts - 60 replacement parts.
  • Page 61 9 ..05.0165 ....GROMMET, FLANGE .28X0.74X0.43T ........4 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 61...
  • Page 62: Seat Belt

    PARTS ILLUSTRATED DRAWING Seat Belt 47.0313 Use only original Ventrac Illustrated Parts - 62 replacement parts.
  • Page 63 21 ..47.0313-1 ....SEAT BELT, LAP BELT ........... . . 1 Use only original Ventrac Illustrated Parts - 63 replacement parts.
  • Page 64: 70.2006-6 Defrost Fan Kit

    PARTS ILLUSTRATED DRAWING 70.2006-6 Defrost Fan Kit Use only original Ventrac Illustrated Parts - 64 replacement parts.
  • Page 65 4 ..37.0051 ....FAN, DEFROSTER ............1 Use only original Ventrac Illustrated Parts - 65 replacement parts.
  • Page 66: 70.2006-4 Mirror Kit

    PARTS ILLUSTRATED DRAWING 70.2006-4 Mirror Kit Use only original Ventrac Illustrated Parts - 66 replacement parts.
  • Page 67 12 ..90.0610 ....BOLT, 3/8-16 USS X 1-1/4 ........... 2 Use only original Ventrac Illustrated Parts - 67 replacement parts.
  • Page 68: 70.8162 Cab Hazard Lights Kit

    PARTS ILLUSTRATED DRAWING 70.8162 Cab Hazard Lights Kit Use only original Ventrac Illustrated Parts - 68 replacement parts.
  • Page 69 8 ..32.0176 ....HARNESS, WIRE HAZARD ..........1 Use only original Ventrac Illustrated Parts - 69 replacement parts.
  • Page 70: 70.8161 Strobe Light Kit

    PARTS ILLUSTRATED DRAWING 70.8161 Strobe Light Kit Use only original Ventrac Illustrated Parts - 70 replacement parts.
  • Page 71 29 ..99.K0062 ....MACHINE SCREW, #10-32 X 1/2 ..........2 Use only original Ventrac Illustrated Parts - 71 replacement parts.
  • Page 72: 70.8148 Windshield Washer Kit

    PARTS ILLUSTRATED DRAWING 70.8148 Windshield Washer Kit Use only original Ventrac Illustrated Parts - 72 replacement parts.
  • Page 73 9 ..30.0037 ....TYTON TIE, #50 .18 X 8 BLACK ..........4 Use only original Ventrac Illustrated Parts - 73 replacement parts.
  • Page 74: 70.8160 Console Fan/Heater Kit

    PARTS ILLUSTRATED DRAWING 70.8160 Console Fan/Heater Kit Use only original Ventrac Illustrated Parts - 74 replacement parts.
  • Page 75 26 ..32.0174 ....HARNESS, WIRE HEATER KIT ..........1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 75...
  • Page 76: Heater Blower Assembly

    PARTS ILLUSTRATED DRAWING Heater Blower Assembly Use only original Ventrac Illustrated Parts - 76 replacement parts.
  • Page 77 9 ..47.0394 ....BLOWER, HEATER ............1 Use only original Ventrac Illustrated Parts - 77 replacement parts.
  • Page 78: 70.8144 Heater Install Kit For 3400Y

    PARTS ILLUSTRATED DRAWING 70.8144 Heater Install Kit For 3400Y Use only original Ventrac Illustrated Parts - 78 replacement parts.
  • Page 79 11 ..30.0411 ....VELCRO, CABLE TIE ............2 Use only original Ventrac Illustrated Parts - 79 replacement parts.
  • Page 80: 70.3056 Radiator Baffle 3400Y Kit

    PARTS ILLUSTRATED DRAWING 70.3056 Radiator Baffle 3400Y Kit Use only original Ventrac Illustrated Parts - 80 replacement parts.
  • Page 81 3 ..00.0424 ....DECAL, CAUTION 3400Y ..........1 *Sold by the foot. Specify length when ordering. Use only original Ventrac Illustrated Parts - 81...
  • Page 82: Warranty

    V.P.I. V.P.I.’s responsibility in respect to claims is limited to making the required repairs or replacements, and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Ventrac equipment.
  • Page 83 (ii) loss, cost, or expense relating to transportation or delivery of turf equipment from the location of owner or location where used by owner to or from any authorized Ventrac dealer; (iii) travel time, overtime, after hours time or other extraordinary repair charges or charge relating to repairs or replace- ments outside of normal business hours at the place of business of an authorized Ventrac dealer;...

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