Char-Griller 5030 Owner's Manual
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Char-Griller 5030 Owner's Manual

Dual function 2-burner gas & charcoal grill
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OWNER'S MANUAL
Dual Function 2-Burner
Gas & Charcoal Grill™
Model #5030
Patented
Keep your receipt with this manual for
Warranty.
CUSTOMER SERVICE
1-912-638-4724
Service@CharGriller.com
Contents of this manual are Trademarked and Copyrighted by Char-Griller | A&J Manufacturing.
Using the information contained in this manual without consent of Char-Griller and/or A&J
Manufacturing is strictly prohibited.
OM_5030_ED_ A.1

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Questions and answers

Stephen Buchinski
April 28, 2025

what size burner for chargriller 5030

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1 comments:
Mr. Anderson
May 15, 2025

The burner for the Char-Griller 5030 is 20 1/8 inches by 1 inch.

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Summary of Contents for Char-Griller 5030

  • Page 1 Keep your receipt with this manual for Warranty. CUSTOMER SERVICE 1-912-638-4724 Service@CharGriller.com Contents of this manual are Trademarked and Copyrighted by Char-Griller | A&J Manufacturing. Using the information contained in this manual without consent of Char-Griller and/or A&J Manufacturing is strictly prohibited. OM_5030_ED_ A.1...
  • Page 2 TABLE OF CONTENTS Safety Warnings & Warranty....... A-1 Assembly Instructions ........B-1 Product Usage ..........C-1 Recipes .............. D-1 Accessories ............E-1 If you smell gas: 1. Do not store or use gasoline or other 1. Shut off gas to the appliance. flammable liquids or vapors in the vicinity 2.
  • Page 3 IMPORTANT SAFETY WARNINGS A propane gas cylinder is required for operation. This gas grill is not intended for commercial use. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE, GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE REFERENCE.
  • Page 4 Read the following instructions carefully and be sure your barbecue is properly assembled, installed and maintained. Failure to follow these instructions may result in serious bodily injury and/or property damage. If you have any questions concerning assembly or operation, consult your dealer or LP gas company.
  • Page 5 • When assembling the grill, position the connection flexible tube so that it is protected against twisting. • Stay away from any source of ignition when changing gas container. • When assembling the grill, do not obstruct ventilation openings of grill’s container compartment. We reserve the right to make minor technical adjustments to the device.
  • Page 6 • Do not leave a lit grill unattended. Keep children and pets away from grill at all times. • Do not place grill on any type of tabletop surface. • Do not use grill in high winds. • Disconnect the propane tank (LP tank) by first turning off valve on top of propane tank, turn off burner valves, then disconnect regulator from valve on propane tank by turning plastic connector counter clockwise.
  • Page 7 • Ashes left in bottom of charcoal grill hold moisture and may cause rust if not cleaned out. • Carefully place remaining coals and ashes in a noncombustible metal container and saturate com- pletely with water. Allow coals and water to remain in metal container 24 hours prior to disposing. •...

  • Page 8: Register Your Grill

    Customer Service at 1-912-638-4724. Registration provides important protections: 1. In the extremely unlikely event of a product recall Char-Griller can easily contact you and rectify the issue. 2. If a warrantied part is broken or missing we can send you the needed parts promptly.

  • Page 9: Warranty Information

    SURFACE RUST IS NOT CONSIDERED A MANUFACTURING OR MATERIALS DEFECT Char-Griller grills are made of steel and if exposed to the elements rust will occur naturally. Please refer to the section entitled, “Usage” to review how to care for your grill properly.
  • Page 10 This Page Intentionally Left Blank...

  • Page 11: Parts List

    PARTS LIST...
  • Page 12 PARTS LIST Item Part Description GAS GRILL HOOD CHARCOAL GRILL HOOD WARMING RACK COOKING GRATE ASH PAN ASH PAN HANGER FILLER PLATE DAMPER CIRCLE CHARCOAL GRILL BODY GAS GRILL BODY GREASE CUP CART BRACE SIDE HANDLE LEG BRACE RIGHT LEG LEG PAD 8”...
  • Page 13 HARDWARE AND TOOLS NEEDED Assembly: Requires 2 people. Get another person to help. Tools Needed: Pliers, Phillips Head Screwdriver and a 7/16” Nut Driver. NOTE: Do Not tighten any bolts unless instructed to do so. Tightening too soon may prohibit parts from fitting together. All Hex Nuts should be on the inside of the grill unless stated otherwise.
  • Page 14 ASSEMBLY Step 1 Attach the LEFT LEG WELDED ASSEMBLY and RIGHT LEG WELDED ASSEMBLY to FRONT & BACK CART BRACE ASSEMBLY using eight (8) 1/4-20 x 1/2” HEX BOLTS, eight (8) 1/4” LOCK WASHERS. Cart Brace Assembly Left Leg Welded Assembly 1/4”...
  • Page 15 Step 2 Attach FRONT & BACK BRACE to LEFT LEG WELDED ASSEMBLY and RIGHT LEG WELD- ASSEMBLY using eight (8) 1/4-20 x 1/2” HEX BOLTS. Front & Back Brace 1/2” Hex Bolt...
  • Page 16 Step 3 Install one (1) 2/5” FLAT WASHER, one (1) COTTER PIN, and one (1) HUB CAP onto the AXLE then slide the AXLE through WHEELS, LEGS as shown. Finish by attaching the 2nd FLAT WASHER, COTTER PIN, and HUP CAP. 2/5”...
  • Page 17 Step 4 Attach CATCH PAN SLIDER BRACKETS and CATCH PAN STOPPER BRACKET to GAS GRILL BODY using six (6) #10-24 x 2/5” SCREWS. Screw Stopper Bracket Slider Bracket...
  • Page 18 Step 5 Attach GRILL BODIES onto CART using eight (8) 1/4-20 x 1/2” HEX BOLTS, eight (8) 1/4” LOCK WASHERS, and eight (8) 1/4” FLAT WASHERS. Gas Grill Body Lock Washer 1/2” Hex Bolt Flat Washer Opening for Burner Tube 1/2”...
  • Page 19 Step 6 Insert REMOVABLE CATCH PAN underneath the GAS GRILL BODY. Making sure that the brackets on the REMOVABLE CATCH PAN rest on top of SLIDER BRACKET. Slide the RE- MOVABLE CATCH PAN all the way till you can hang the REMOVABLE CATCH PAN side bracket onto the STOPPER BRACKET.
  • Page 20 Step 7 Attach CONTROL PANEL to front of GAS GRILL BODY using four (4) 1/4-20 x 1/2” HEX BOLTS and four (4) 1/4” LOCK WASHERS. 1/2” Hex Bolt Lock Washer Gas Grill Body Control Panel B-10...
  • Page 21 Step 8 Attach SIDE SHELF to GAS GRILL BODY using four (4) 1/4-20 x 1/2” HEX BOLTS and four (4) 1/4” LOCK WASHERS. Gas Grill Body Lock Washer 1/2” Hex Bolt Side Shelf B-11...
  • Page 22 Step 9 Install BURNERS in GAS GRILL BODY by inserting the IGNITER WIRES and BURNERS through the open holes at the front of the GRILL BODY from inside the GRILL BODY. Making sure that the valve goes inside each burner. Secure the BURNERS to the GRILL BODY with the screws provided.
  • Page 23 Step 10 Attach DAMPER CIRCLE to the inside of CHARCOAL GRILL BODY using one (1) 1/4-20 x 3/4” HEX BOLT, two (2) 1/4” FLAT WASHERS, one (1) 1/4” LOCK WASHER, and one (1) 1/4- 20 FLANGE HEX NUT, see below. Damper Circle Lock Washer Flat Washer...
  • Page 24 Step 11 Attach SIDE HANDLE to side of CHARCOAL GRILL BODY using two (2) 1/4-20 x 1/2” HEX BOLTS and two (2) 1/4” LOCK WASHERS. Lock Washer 1/2” Hex Bolt Side Handle Charcoal Grill Body Gas Grill Body B-14...
  • Page 25 Step 12 Attach HOOD HANDLES to GAS GRILL HOOD and CHARCOAL GRILL HOOD using two (2) LOCK WASHERS and two (2) WING NUTS per Handle. Then attach THERMOMETER and BEZELS to GRILL HOODS. Insert THERMOMETER through BEZEL, GRILL HOOD, and FLAT WASHER then secure with a WING NUT.
  • Page 26 Step 13 Attach two (2) GAS SMOKESTACKS to GAS GRILL HOOD using four (4) 1/4-20 x 1/2” HEX BOLTS and six (6) 1/4-20 HEX NUTS. Then attach one (1) CHARCOAL SMOKESTACK to CHARCOAL GRILL HOOD using two (2) 1/4-20 x 1/2” HEX BOLTS and two (2) 1/4-20 HEX NUTS.
  • Page 27 Step 14 Attach GRILL HOODS to GRILL BODIES using two (2) HINGE PINS, three (3) SMALL COT- TER PINS, and one (1) CENTER HINGE PIN. TIP: Mount the charcoal hood first, by insert- ing the center hinge pin from the right. Then position gas hood and slide the center hinge pin through both the charcaol and gas hoods.
  • Page 28 Step 15 Install WARMING RACKS inside the GRILL BODIES. First attach four (4) 1/4-20 x 1 1/4” HEX BOLTS and four (4) 1/4-20 HEX NUTS on GRILL HOODS. Then attach four (4) 1/4-20 x 3/4” HEX BOLTS and four (4) 1/4-20 HEX NUTS ON GRILL BODIES. Position the WARMING RACKS onto the HEX BOLTS and secure them with four (4) 1/4-20 HEX NUTS at the GRILL HOODS.
  • Page 29 Step 16 Place the FLARE-UP SHIELDS in place over the BURNERS. Then place the ASH PAN into the CHARCOAL GRILL BODY and hang ASH PAN HANGERS on hanger tabs on the side of the CHARCOAL GRILL BODY. Ash Pan Hanger Flare Up Shield Ash Pan B-19...
  • Page 30 Step 17 Place the COOKING GRATES onto GRILL BODIES. Cooking Grate B-20...
  • Page 31 Step 18 Place UTENSIL HOOKS onto the holes on the side of the SIDE SHELF. Then slide the GREASE TRAY over the rail underneath the REMOVABLE CATCH PAN. Utensil Hook Grease Tray B-21...
  • Page 32 Step 19 Attach TANK SECURE BRACKET and TANK SECURE SUPPORT BRACKET to cart on the GAS GRILL BODY side. First secure the TANK SECURE SUPPORT BRACKET to cart using two (2) 1/4-20 x 1/2” HEX BOLTS and two (2) 1/4-20 HEX NUTS. Then secure the TANK SE- CURE BRACKET over the TANK SECURE SUPPORT BRACKET using CARRIAGE BOLT and WING NUT.
  • Page 33 Step 20 Unscrew IGNITER PUSH BUTTON and insert one (1) “AA” battery, negative side first. Then screw back IGNITER PUSH BUTTON. Igniter Push Button “AA” Battery B-23...
  • Page 34 Fully Assembled Caution: Use only the regulator provided! If a replacement is necessary, please call our customer service department, 912- 638-4724. Do NOT use replacement parts that are not intended for this grill. Hint: The paper label that is affixed to the hood is more easily removed when the hood is warm.

  • Page 35: Operating Instructions

    OPERATING INSTRUCTIONS Setting Up Set grill up on solid, flat surface with adequate wind shelter. Keep grill at least 0.5m from nearest wall. Protect LP cylinder from direct sunlight and keep away from heat sources (max. 122° F ). Do not move grill while hot, and do not leave unattended during operation.

  • Page 36: Leak Test

    Connecting the Gas Cylinder to the Grill This appliance is only suitable for use with low-pressure butane or propane gas or LPG mixtures, fitted with the appropriate low-pressure regulator via a flexible hose. The hose should be secured to the regu- lator and the appliance with hose clips.

  • Page 37: Lighting Instructions

    Lighting Instructions Always open hood while igniting grill. If grill does not light, always wait 5 minutes for gas to clear before relighting. Failure to do either may result in an explosive flare-up, which can cause serious bodily injury or death. Once lit, but before cooking on grill for first time, let grill sit for 15 minutes with hood closed.
  • Page 38 Lighting Burner with a Match 1. Push in and rotate knob to HIGH position 2. Place match in match holder installed on side of grill housing. Once lit, place flame through cooking grates near burner ports, as shown. Burner should light immediately.
  • Page 39 Cylinders must be stored outdoors in an upright position and out of the reach of children. The cylinder must never be stored where temperatures can reach over 121° F. Do not store the cylinder near flames, pilot lights or other sources of ignition. DO NOT SMOKE NEAR A GAS CYLINDER. Again, this appliance is designed for use outdoors, away from any flammable materials.

  • Page 40: Cleaning And Care

    CLEANING AND CARE CAUTION: All cleaning and maintenance should be done while grill is completely cool and with gas cylinder valve completely closed. DO NOT clean any grill part in a self-cleaning oven. The extreme heat will damage the finish. Recommended Cleaning Materials •...

  • Page 41: Troubleshooting

    • Ashes left in bottom of CHARCOAL GRILL for too long hold moisture and may cause rust if not cleaned out. • GRILL is made of steel and cast iron, which WILL rust, especially without proper care. • Do not use self-starting charcoal, as it gives off an unnatural flavor. Burn lighter fluid off completely before cooking.
  • Page 42 GAS GRILL TROUBLESHOOTING Problem Possible Cause Prevention/Cure Burner will not light with Obstruction of gas flow Clean burner tubes AND match. Check for bent or kinked hose Disengagement of burner to Re-engage burner and valve valve Insects in venturi (burner Clean venturi insert) Burner ports clogged or...
  • Page 43 GAS GRILL TROUBLESHOOTING Problem Possible Cause Prevention/Cure Low gas pressure Change propane tank Excess flow valve tripped Flare-Up Grease build-up Clean grill Excessive fat in meat Tri8m fat before grilling Excessive cooking tempera- Lower temperature accord- ture inglyExcessive cooking Tem- perature Persistent grease fire Grease trapped by food build-...
  • Page 44 This Page Intentionally Left Blank...
  • Page 45 GRILLING RECIPES Know Your Cuts of Meat...
  • Page 46 Direct Heat • Direct Heat is a high heat method used to cook foods that take less than 25 minutes to cook. Typically, this means foods that are relatively small or thin such as steaks, chops, boneless chicken breasts, fish fillets, hamburgers, etc. •...
  • Page 47 • Grill for 20 minutes. Sear with lid open and fire grate in high (hot) position for 1 minute on each side before lowering grate and closing lid. • To SMOKE, place birds in center of GRID with fire in both ends of FIRE BOX. KABOBS: •...
  • Page 48 SHRIMP (Peeled) & CRAYFISH: • Place on skewers. • Coat with melted butter and garlic salt. • Grill 4 minutes on each side or until pink. Cocktail sauce optional. BAKED POTATOES: • Rub with butter and wrap in foil and cook on grill with lid down for 50 minutes. •...
  • Page 49 Pan not included. Disposable bread pan is recommended. SMOKE BY COOKING SLOWLY (See chart above). 1. Place water/drip pan on left side of fire grate. 2. Place hot coals on right side (damper end) of fire grate. The charcoal basket accessory helps confine coals to one side.
  • Page 50 • Baste with ham glaze 3 or 4 times during last 30 minutes of cooking time. • Garnish with pineapple rings about 15 minutes before end of cooking time. SMOKED HOT DOGS STUFFED: • Slit hot dogs lengthwise, within 1/4 inch of each end. •...
  • Page 51 • Add shrimp and/ or crayfish and smoke 45 minutes. SMOKED VEGETABLES: • Turnips, potatoes, carrots, okra, mushrooms, peeled onions, zucchini, squash, etc. • Put in pan and cover with water and cook for several hours while cooking the meat. Or place vegetables on grill and smoke for 50 minutes, either wrapped in foil or not.
  • Page 52 mixture is very smooth. • Stir in 1/4 cup bottle gravy coloring (Kitchen Bouquet and Gravy Master) and 2 teaspoons Beau Monde seasoning (or substitute 1 teaspoon MSG and 1 teaspoon seasoned salt). • Allow meat to stand in marinade at room temperature for 2 hours or refrigerate up to 24 hours in a covered dish.
  • Page 53 ACCESSORIES Cover Custom Fit Warming Rack Weather Resistant Increase Grill Area Protects Grill Finish Keeps Food Warm Cover Accommodates Side Shelf or Side Fire Box Side Fire Box Turn your charcoal grill into an au- thentic Texas-Style Offset Smoker in minutes! Rotisserie Charcoal Basket...
  • Page 54 For pricing or to order accessories visit: www.CharGriller.com CALL: 912-638-4724 P.O. Box 30864 Sea Island, GA 31561 912-638-4724 www.CharGriller.com Service@CharGriller.com...

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