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Sony XR-F5100EE Service Manual

Fm/am cassette car stereo
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SERVICE MANUAL
Ver 1.0 2004.04
Cassette Player section
Tape track
4-track 2-channel stereo
Wow and flutter
0.08 % (WRMS)
Frequency response
30 – 18,000 Hz
Signal-to-noise ratio
Cassette type
TYPE II, IV
TYPE I
Tuner section
FM
Tuning range
FM1/FM2:
87.5 – 108 MHz
(at 50 kHz step)
FM3:
65 – 74 MHz
(at 30 kHz step)
Aerial terminal
External aerial connector
Intermediate frequency
10.7 MHz/450 kHz
Usable sensitivity
9 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
67 dB (stereo),
69 dB (mono)
Harmonic distortion at 1 kHz
0.5 % (stereo),
0.3 % (mono)
Separation
35 dB at 1 kHz
Frequency response
30 – 15,000 Hz
Sony Corporation
9-877-615-01
2004D05-1
e Vehicle Company
© 2004.04
Published by Sony Engineering Corporation

SPECIFICATIONS

AM
Tuning range
Aerial terminal
Intermediate frequency
Sensitivity
Power amplifier section
61 dB
Outputs
58 dB
Speaker impedance
Maximum power output
General
Outputs
Inputs
XR-F5100EE
East European Model
Model Name Using Similar Mechanism
Tape Transport Mechanism Type
Tone controls
531 – 1,602 kHz
External aerial connector
10.7 MHz/450 kHz
30 µV
Power requirements
Speaker outputs
Dimensions
(sure seal connectors)
4 – 8 ohms
Mounting dimensions
52 W × 4 (at 4 ohms)
Mass
Supplied accessories
Audio output terminals
(rear/sub switchable)
Power aerial relay control
terminal
Power amplifier control
terminal
Telephone ATT control
Note
terminal
This unit cannot be connected to a digital preamplifier
Remote controller input
or an equalizer which is Sony BUS system compatible.
terminal
BUS control input terminal
Design and specifications are subject to change
BUS audio input terminal
without notice.
Aerial input terminal
FM/AM CASSETTE CAR STEREO
CA
XR-CA665EE
MG-25L-136
Low:
±10 dB at 60 Hz (XPLOD)
Mid:
±10 dB at 1 kHz (XPLOD)
High:
±10 dB at 10 kHz (XPLOD)
12 V DC car battery
(negative earth)
Approx. 178 × 50 × 177 mm
(w/h/d)
Approx. 182 × 53 × 161 mm
(w/h/d)
Approx. 1.2 kg
Card remote commander
RM-X115
Parts for installation and
connections (1 set)
Front panel case (1)

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Summary of Contents for Sony XR-F5100EE

  • Page 1: Specifications

    9 dBf This unit cannot be connected to a digital preamplifier Remote controller input Selectivity 75 dB at 400 kHz or an equalizer which is Sony BUS system compatible. terminal Signal-to-noise ratio 67 dB (stereo), BUS control input terminal 69 dB (mono)

  • Page 2: Table Of Contents

    XR-F5100EE TABLE OF CONTENTS SERVICING NOTES SERVICING NOTES SERVICE POSITION ............2 In checking the display board and main board, prepare two jigs (connection cable J-2502-066-2 and GENERAL connection cable for F/P to main J-2502-071-1). Location of Controls ............3 DISASSEMBLY 2-1.

  • Page 3: General

    XR-F5100EE SECTION 1 This section is extracted from instruction manual. GENERAL Location of controls Refer to the pages listed for details. SEEK SEEK OPEN SENS SEEK SEEK SHUF BL SKIP SENS XR-F5100EE (DISC/PRESET) (+): to select upwards (SEEK) (SEEK) a DSO button n RESET button (located on the front side of (–): to select...
  • Page 4 XR-F5100EE AUDIO OUT REAR BUS AUDIO IN BUS CONTROL IN BUS AUDIO IN Source selector* Селектор источника* BUS CONTROL IN * not supplied не прилагается Note Before installing, make sure that the catches on Cautions both sides of the bracket 1 are bent inwards 2 mm.
  • Page 5 XR-F5100EE Source selector (not supplied) Селектор источника Supplied with XA-C30 (не прилагается) Прилагается к модели XA-C30 AUDIO OUT REAR XA-C30 REMOTE BUS AUDIO IN from car aerial от автомобильной антенны Fuse (10 A) AUDIO OUT Предохранитель CONTROL IN REAR (10 А)
  • Page 6 XR-F5100EE Face the hook inwards. Haпpaвьтe кpючок внyтpь. Orient the release key correctly. Дepжитe ключ для дeмонтaжa нaдлeжaщим обpaзом. Dashboard Fire wall Приборная пaнeль Огнеупорная перегородка 1 8 2 5 3 m Claws Bыcтyпы TOYOTA NISSAN max. size max. size 5 ×...
  • Page 7 нeпpepывнaя подaчa питания Красный включенное питание makes of Japanese cars. In such a case, consult пpоизводcтвa (6) your Sony dealer. B нeкотоpыx aвтомобиляx японcкого Note пpоизводcтвa этот aппapaт ycтaновить To prevent malfunction, install only with the нeвозможно. B этом cлyчae обpaтитecь к...

  • Page 8: Disassembly

    XR-F5100EE SECTION 2 DISASSEMBLY • This set can be disassembled in the order shown below. 2-1. DISASSEMBLY FLOW FRONT PANEL SECTION Note: Illustration of disassembly is omitted. 2-2. SUB PANEL SECTION (Page 8) 2-3. MECHANISM DECK (MG-25L-136) (Page 9) 2-4. MAIN BOARD (Page 9) Note: Follow the disassembly procedure in the numerical order given.

  • Page 9: Mechanism Deck (Mg-25L-136)

    XR-F5100EE 2-3. MECHANISM DECK (MG-25L-136) 4 mechanism deck 3 screw (PTT2.6 × 6) (MG-25L-136) 1 flexible board (CN351) 2 flexible board (CN301) 2-4. MAIN BOARD 2 two screws (PTT2.6 × 6) 1 rubber cap (25) 5 screw 4 two screws (BTT2.6 ×...

  • Page 10: Assembly

    XR-F5100EE SECTION 3 ASSEMBLY • This set can be assembled in the order shown below. 3-1. ASSEMBLY FLOW 3-2. HOUSING (Page 11) 3-3. ARM (SUCTION) (Page 11) 3-4. LEVER (LDG-A)/(LDG-B) (Page 12) 3-5. GEAR (LDG-FT) (Page 12) 3-6. GUIDE (C) (Page 13) 3-7.

  • Page 11: Housing

    XR-F5100EE Note: Follow the assembly procedure in the numerical order given. 3-2. HOUSING 7 Hold the hanger by bending the claw. 5 Fit projection on C part. 1 Install the catch to the hanger. 2 Install the hanger onto two claws of the housing.

  • Page 12: Lever (Ldg-A)/(Ldg-B)

    XR-F5100EE 3-4. LEVER (LDG-A) / (LDG-B) shaft A shaft A shaft B shaft B shaft C 1 Fit the lever (LDG-A) on 3 type-E stop ring 2.0 shafts A – C and install it. 2 Fit the lever (LDG-B) on shafts A and B and install it.

  • Page 13: Guide (C)

    XR-F5100EE 3-6. GUIDE (C) 2 guide (C) 1 three claws 3-7. MOUNTING POSITION OF CAPSTAN/REEL MOTOR (M901) two precision screws (P2 × 2) capstan/reel motor (M901) Note: Mount the motor so that the angle between of the motor and the hole for the becomes 30 °...

  • Page 14: Mechanical Adjustments

    XR-F5100EE SECTION 4 SECTION 5 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS 1. Clean the following parts with a denatured-alcohol-moistened TAPE DECK SECTION 0 dB= 0.775 V swab: playback head pinch roller 1. The adjustments should be performed in the order given in...

  • Page 15: Tuner Section

    XR-F5100EE TAPE SPEED ADJUSTMENT Setting: test tape WS-48A frequency counter (3 kHz, 0 dB) 4 Ω – speaker out terminal Procedure: 1. Put the set into the FWD PB mode. 2. Adjust adjustment resistor for inside capstan motor so that the reading on the frequency counter becomes in 3,015 Hz.

  • Page 16: Diagrams

    XR-F5100EE SECTION 6 DIAGRAMS 6-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS Note on Printed Wiring Board: Note on Schematic Diagram: • All capacitors are in µF unless otherwise noted. pF: µµF • X : parts extracted from the component side.

  • Page 17: Printed Wiring Board - Main Board

    :Uses unleaded solder. • Semiconductor Location Ref. No. Location D352 I-14 CN581 D401 J331 BUS CONTROL IN BUS AUDIO IN AUDIO OUT REAR (FOR SONY BUS) D479 F-10 J671 D581 H-14 F901 REMOTE D582 H-14 (FRONT VIEW) FM/AM D584 G-13...
  • Page 18 XR-F5100EE 6-3. SCHEMATIC DIAGRAM – MAIN Board (1/3) – • See page 24 for IC Block Diagrams. J331 (1/3) AUDIO AUDIO REAR TUX-032//Q3 (FM/AM TUNER PACK) (CHASSIS) C767 C765 C764 FM/AM 0.01 0.22 0.22 ANTENNA C144 JC81 R142 0.001 POWER AMP,...
  • Page 19 XR-F5100EE 6-4. SCHEMATIC DIAGRAM – MAIN Board (2/3) – • • • See page 16 for Waveforms. See page 24 for IC Block Diagrams. See page 25 for IC Pin Function Description. (Page 18) (2/3) TEST R553 100k C301 C302...

  • Page 20: Schematic Diagram - Main Board (1/3)

    SIRCS KEY0 R710 (Page 19) R586 (Page 21) KEY-0 KEY1 R711 KEY-1 RE_IN0 R724 C581 R584 RE-0 0.47 FLASH-W R702 SONY BUS INTERFACE R701 C582 0.047 D701 MMDL914T1 JW95 JW93 (CHASSIS) D581 R581 MM3Z6V2ST1 D582 R582 MM3Z18VST1 Q581 MUN2211T1 BATTERY...

  • Page 21: Printed Wiring Board - Sub Board

    XR-F5100EE 6-7. SCHEMATIC DIAGRAM – SUB Board – 6-6. PRINTED WIRING BOARD – SUB Board – :Uses unleaded solder. SUB BOARD (COMPONENT SIDE) LSW801 SUB+B CNP801 DOOR-SW D_SW KEY+B CLK-LCD CNP801 CE-LCD DATA-LCD DATA RE-1 RE-1 SIRCS KEY-0 DISPLAY KEY-1...

  • Page 22: Printed Wiring Board - Display Board

    XR-F5100EE 6-8. PRINTED WIRING BOARD – DISPLAY Board – :Uses unleaded solder. DISPLAY BOARD (COMPONENT SIDE) S919 S902 SOURCE DISC/PRESET IC951 LCD901 LED908 S903 LED910 LIQUID CRYSTAL DISPLAY LIST LED909 S904 LED902 LED919 LED925 LED905 LCD BACK LED907 LIGHT S909...

  • Page 23: Schematic Diagram - Display Board

    XR-F5100EE 6-9. SCHEMATIC DIAGRAM – DISPLAY Board – • See page 16 for Waveform. IC905 MM3033D VOUT R951 R925 R926 R928 R927 R971 R973 R975 R977 R979 R981 R952 2.2k RE901(1/2) (JOG) +3.3V REGULATOR LED910 LED914 LED918 LED922 LED926 LED920...
  • Page 24 XR-F5100EE • IC Block Diagrams – MAIN Board – IC751 TDA8588J/N1 IC351 LB1930M-TLM-E IC581 MM1175XFF IC301 HA12231FPEL BUS ON BUFFER RESET RESET RESET OUT1 OUT-FL- MOTOR C BUS SWITCH CONTROL DRIVE CIRCUIT CIRCUIT OUT2 BATT BUS ON BATT INPUT OUT-FL+...
  • Page 25 Serial data output to the SONY bus interface BUSSI Serial data input from the SONY bus interface BUSCKO Serial data transfer clock signal output to the SONY bus interface I2C_SIO IIC two-way data bus with the tuner pack, electrical volume and power amplifier Not used...
  • Page 26 XR-F5100EE Pin No. Pin Name Description Not used Muting on/off control signal output terminal Not used Automatic music sensor detection signal output terminal AMSON “L”: music is present, “H”: music is not present N_ROUT Tape direction control signal output terminal “L”: reverse, “H”: forward...

  • Page 27: Exploded Views

    XR-F5100EE SECTION 7 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they • Items marked “*” are not stocked since they may have some difference from the original are seldom required for routine service. Some one. delay should be anticipated when ordering •...

  • Page 28: 7-2. Front Panel Section

    Remark Ref. No. Part No. Description Remark X-3384-637-1 KNOB VOL (SVX) ASSY A-3282-083-A FRONT PANEL ASSY (FP-XR-F5100EE) X-3384-740-2 PANEL ASSY (SVX), FRONT X-3384-501-2 PLATE SUB ASSY (N), LIGHT GUIDE X-3384-288-2 BUTTON KIT (SVX) ASSY CN901 1-817-158-11 PLUG, CONNECTOR 14P 1-780-097-11 CONDUCTIVE BOARD, CONNECTION...

  • Page 29: Mechanism Deck Section (Mg-25L-136)

    XR-F5100EE 7-3. MECHANISM DECK SECTION (MG-25L-136) HP901 M901 not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3315-400-A FLYWHEEL (HR) ASSY 3-933-344-24 GUIDE (C) * 152 3-019-130-01 LEVER (LDG-A) 3-927-100-21 SCREW (+PS 2X10), SPECIAL * 153...

  • Page 30: Electrical Parts List

    XR-F5100EE SECTION 7 ELECTRICAL PARTS LIST DISPLAY NOTE: When indicating parts by reference • Due to standardization, replacements in the • Items marked “*” are not stocked since they number, please include the board. parts list may be different from the parts speci- are seldom required for routine service.
  • Page 31 XR-F5100EE DISPLAY MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R927 1-216-817-11 METAL CHIP 1/10W A-3283-618-A MAIN BOARD, COMPLETE R928 1-216-817-11 METAL CHIP 1/10W ********************* R940 1-216-833-11 METAL CHIP 1/10W 7-685-134-19 SCREW +P 2.6X8 TYPE2 NON-SLIT...
  • Page 32 XR-F5100EE MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C423 1-162-965-11 CERAMIC CHIP 0.0015uF 10% C765 1-115-340-11 CERAMIC CHIP 0.22uF C431 1-124-233-11 ELECT 10uF C766 1-127-715-11 CERAMIC CHIP 0.22uF C432 1-125-891-11 CERAMIC CHIP 0.47uF C433 1-162-964-11 CERAMIC CHIP 0.001uF...
  • Page 33 XR-F5100EE MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R141 1-216-833-11 METAL CHIP 1/10W < JACK > R142 1-216-821-11 METAL CHIP 1/10W R203 1-216-833-11 METAL CHIP 1/10W 1-815-185-13 JACK (ANT) (FM/AM ANTENNA IN) R204 1-216-835-11 METAL CHIP...
  • Page 34 XR-F5100EE MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R524 1-249-441-11 CARBON 100K 1/4W R751 1-216-841-11 METAL CHIP 1/10W R526 1-216-845-11 METAL CHIP 100K 1/10W R752 1-216-809-11 METAL CHIP 1/10W R527 1-216-864-11 SHORT CHIP < SWITCH >...
  • Page 35 XR-F5100EE Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark PARTS FOR INSTALLATION AND CONNECTIONS ************************************** X-3382-647-1 FRAME ASSY, FITTING 3-261-758-01 COLLAR 3-246-471-01 KEY (FRAME) 1-776-527-61 CORD (WITH CONNECTOR) (ISO) (POWER) 1-465-459-31 ADAPTER, ANTENNA FITTING FRAME ASSY COLLAR ×...
  • Page 36 XR-F5100EE REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision...

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