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AOYUE TONGYI ELECTRONIC EQUIPMENT FACTORY
Jishui Industrial Zone, Nantou, Zhongshan City,
Guangdong Province, P. R. China
www.aoyue.com
Copyright © 2007
32
SiroccoSeries
Lead-Free Repairing
INSTRUCTION MANUAL
Thank you for purchasing Aoyue 6031
SiroccoSeries LeadFree Repairing System.
It is important to read the manual before using the equipment.
Please keep manual in accessible place for future reference.
6031
6031
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Table of Contents
Related Manuals for aoyue 6031 SIROCCO SERIES
Summary of Contents for aoyue 6031 SIROCCO SERIES
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Page 1: Instruction Manual
6031 6031 SiroccoSeries Lead-Free Repairing INSTRUCTION MANUAL Thank you for purchasing Aoyue 6031 SiroccoSeries LeadFree Repairing System. It is important to read the manual before using the equipment. AOYUE TONGYI ELECTRONIC EQUIPMENT FACTORY Please keep manual in accessible place for future reference. Jishui Industrial Zone, Nantou, Zhongshan City, Guangdong Province, P. R. China www.aoyue.com Copyright © 2007 32 ... - Page 2 AIR NOZZLES* This manual is designed to familiarize and instruct the technician with the proper operation and maintenance of the equipment. The “Care and Safety Precautions” section explains the hazards of using any type of soldering or reworking device. Please read carefully and observe the guidelines in order to maximize usage and minimize the risk of injury or accidents .
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Page 3: Table Of Contents
REPLACEMENT TIPS* TABLE OF CONTENTS Product Description …………………………………… Package Inclusion ………………………………………... Spare Parts List …………………………………… Specifications ………………………………………... Functions and Features …………………………………... Safety Precautions ………………………………………... Assembly and Preparation ……………………………… Control Panel Guide …………………………………… Operating Guidelines …………………………………… 11 — 25 Initial Procedures Hot Air Gun SMD Reworking Initial Procedures SMD Extraction Guide SMD Soldering Guide (Convection-Style Reworking) -
Page 4: Product Description
PRODUCT DESCRIPTION BASIC TROUBLESHOOTING GUIDE The Aoyue 6031 SiroccoSeries SMD Rework Station is a 2in1 equip PROBLEM 5: SOLDERING IRON TEMPERATURE DISPLAY PANEL ment that combines the functionality of Hot Air Gun and Soldering Iron in SHOWS “PLUG” CHARACTERS one sophisticated package. PLUG Case 1: The system shows “ ” from the soldering iron temperature dis One of the notable features of this device is the autosleep mode of ... -
Page 5: Package Inclusion
BASIC TROUBLESHOOTING GUIDE PACKAGE INCLUSION 6031 Main Station PROBLEM 1: THE UNIT HAS NO POWER Hot Air Gun Hot Air Gun 1. Check if the unit is switched ON. 2. Check the fuse. Replace with the same type if fuse is blown. 3. Check the power cord and make sure there are no disconnections. 4. Verify that the unit is properly connected to the power source. PROBLEM 2: HOTAIR GUN TEMPERATURE DISPLAY IS ALWAYS Hot Air Gun Holder o ABOVE 500 C o Description: Constant display of above 500 C temperature from the panel then displays an “Err1” on the panel after a few minutes. SOLUTION: The thermal sensor may be broken and needs to be replaced. 30150J Heat Resistant Pad PROBLEM 3: HOTAIR GUN ACTUAL AIR TEMPERATURE IS NOT IN 2630B Soldering Iron Holder Air Nozzles CREASING LF2B Tip ... -
Page 6: Specifications
SPECIFICATIONS CARE & MAINTENANCE Replacing the heating element of the Hot Air Gun MAIN STATION 1. Detach screws shown in the illustration, and slide off the nozzle. Power Input Available in 110V / 220V 2. Pop out the heating element, detach the heating element by pulling away Station Dimensions 204 (w) x 143 (h) x 212 (d) mm both side of the white plastic connector. 3. Unsolder the last two wires (Thermal sensor) connecting the hand piece Weight 2.5 Kgs. and heating element together. HOT AIR GUN 4. Attach the new heating element’s sensor wires to the hand piece. this Power Consumption 600W can be done by soldering the wires together. Take note of the color code Temperature Range 100°C 480°C of the wires. Use a heat shrinking tube or electrical tape to protect the Heating Element Type ... -
Page 7: Functions And Features
CARE & MAINTENANCE FUNCTIONS & FEATURES Soldering Iron Tip Microprocessorcontrolled ESD safe equipment. ● Always keep the solderplated section of the tip/nozzle coated with a small Leadfree compatible, 2in1 multifunctional repairing system. Combines ● amount of solder. Oxide coating on the tip of the nozzle reduces its heat the functions of hot air gun and soldering iron in one package. conductivity. Coating the tip with a small amount of fresh solder ensures Uniquely ... -
Page 8: Safety Precautions
SAFETY PRECAUTIONS OPERATING GUIDELINES Solder Iron Digital Temperature Calibration Example CAUTION: Improper usage can cause serious injury to personnel The external temperature sensor displays 248 to 252 degrees. ● and/or damage to equipment and work area. For your own safety, The set temperature and displayed actual temperature of the soldering ● please observe the following precautions. iron is 300 degrees. 300 — 248 = 52. An additional adjustment of 52 degrees is required. ● Check each component after opening the package to make sure every ● Enter calibration mode ● thing is in good condition. If there are any suspected damage, do not We increase from “0000” to “0052”. ● use the item and report the issue to your vendor. Exit calibration mode. ● Turn OFF the main power switch and unplug the device from the main ● The external temperature sensor would now display 298 to 302 degrees. ● power source when moving the device from one location to another. NOTES: ... -
Page 9: Assembly And Preparation
OPERATING GUIDELINES ASSEMBLY & PREPARATION K. Utilizing the Solder Iron Digital Temperature Calibration A. Soldering Iron By default, the system is properly calibrated but for some cases when 1. Install the solder wire to the soldering iron holder as in Figure 1. an little adjustment of the soldering iron temperature is required the follow ing procedure can be done. 1. Turn on the soldering iron function switch. 2. Set to appropriate temperature you want to calibrate. Place the tip of the soldering iron on an external temperature sensor. 3. The readings on the external temperature sensor should be more or less equal to the displayed temperature. Figure 1. Soldering iron stand with solder wire holder 4. If there are large discrepancy in the temperature reading we can re 2. Connect the soldering iron cord assembly to the 3pin output terminal calibrate temperature setting. ... -
Page 10: Control Panel Guide
CONTROL PANEL GUIDE OPERATING GUIDELINES J. Activating Soldering Iron AutoSleep Mode Aside from the autosleep mode feature of the hot air gun, the device 1 has a separate mechanism to put the soldering iron into SLEEP mode after 6 being idle for a certain period. This is deactivated, by default, and the user 9 2 must do the following set of procedures in order to activate this feature. 7 CONDITION: SOLDERING IRON function is inactive. 8 3 10 1. While soldering iron is “ ” or in standby mode, push both UP and DOWN buttons of the SOLDERING IRON TEMPERATURE adjustment buttons (“3” from the CONTROL PANEL GUIDE page). t001 t0FF 2. Wait until “ ” or“ ” (see figure (a) below) appears from sol dering iron temperature display panel. This corresponds to a 1minute 4 5 countdown time before the soldering iron goes to sleep mode. 3. ... -
Page 11: Operating Guidelines
OPERATING GUIDELINES OPERATING GUIDELINES I. Changing SLEEP Mode Timer (HOT AIR GUN) IMPORTANT REMINDERS: By default, the system has 5minute countdown time before the hot air 1. Make sure the equipment is placed on a flat stable surface and gun goes to sleep mode. This can be altered by the following procedure. all heatgenerating components placed on their respective holders or stands. 1. While the hot sir gun is on standby mode (“ ” is displayed on the 2. Ensure all function switches are OFF prior to reworking. panels “6” and “7”), hold both UP and DOWN buttons of the HOT 3. Ensure all terminal connections are properly secured. AIR GUN TEMPERATURE adjustment buttons. 2. Wait until “t005” is displayed on the Hot Air Gun Temperature dis IMPORTANT: Please refer to the CONTROL PANEL GUIDE play panel, “6”. page for buttons and display panel directory. 3. Release the buttons when “t005” appears. 4. ... -
Page 12: Hot Air Gun
OPERATING GUIDELINES OPERATING GUIDELINES B. HOT AIR GUN 6. When job is finished, deactivate the SOLDERING IRON activation switch. 1. Follow initial procedures, “A. INITIAL PROCEDURES”. 7. Wait for the soldering iron to cool down before detaching the soldering 2. Activate “HOT AIR GUN” function switch (“9” from the control panel). iron connection assembly from the 3pin receptacle at the control panel 3. The system will immediately start to blow air at an airflow rate of 50 (if necessary). while rapidly and safely increasing the air temperature to 100°C (default 8. Allow sufficient time for the soldering iron to completely cool down be system ... - Page 13 OPERATING GUIDELINES OPERATING GUIDELINES G. SOLDERING IRON IMPORTANT: When adjusting the air temperature, it is strongly 1. Connect the Soldering Iron connection assembly to the receptacle located advised to increase the airflow level first in order to manage the system temperature. This is to protect the heating element inside at the front of the control panel (item “5” from the CONTROL PANEL the handle from excessive heat and avoid subjecting adjacent GUIDE page). components of target device/s from thermal shock. 2. Follow the initial procedures (“A. INITIAL PROCEDURES”). 3. Activate the SOLDERING IRON activation switch (“10” from control panel). 6. Reworking task can be started as soon as the desired hot air temperature This will automatically start to increase the temperature of the soldering and ...
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Page 14: Smd Reworking Initial Procedures
OPERATING GUIDELINES OPERATING GUIDELINES C. SMD REWORKING INITIAL PROCEDURES 7. Wait for the temperature to reach the desired setting. 1. Plug the device to the main power source using the power cord provided 8. Place the hot air gun vertically on top of the target device. This will al in the package. low hot air to directly heat up the target device and the solder paste. 2. Secure the hot air gun on its holder. Use appropriate nozzle for better soldering. 3. With all terminal connections properly secured, switch ON hot air gun 9. Solder paste would turn to solder and meld the PCB and target device function switch (“9” from the control panel). ... - Page 15 OPERATING GUIDELINES OPERATING GUIDELINES Stage 2: SMD Extraction F. TRADITIONAL REWORKING GUIDE 1. The target device should be around 180°C after subjecting to preheat. The hand held reflow gun is also well suited for traditional reflow solder 2. Lower the mouthpiece of the soldering gun a little to increase the effec ing and extraction, the following is a brief guide on reworking via the tradi tive temperature to 210°C tional method. 3. Continue the spiral motion but this time concentrate more on the target device. Extraction: 4. The solder would be molten after around 30 seconds. The SMT device/s 1. Prepare the unit to be worked upon on a stable elevated surface. A can now be extracted. working platform with locking mechanisms to secure the PCB is highly 5. ...
- Page 16 OPERATING GUIDELINES OPERATING GUIDELINES Stage 2: Flux Activation E. SMD SOLDERING GUIDE (ConvectionStyle Reworking) 1. The entire PCB should be around 150 to 160 °C after stage 1. The handheld convectionstyle reworking is a newly developed rework 2. To activate the flux lower the tip of the soldering gun by about 1cm. This ing technique that reproduces the reflow oven soldering process using only a would increase the effective temperature to about 180200 °C portable hand held reflow gun. 3. Continue the spiral motion but this time concentrate more on the target The system is specially designed to accommodate the necessary safety device. precautions in reworking highly sensitive and sophisticated SMD devices, ICs, and components of plastic composition. 4. Smoke would come out of the solder paste which means the flux is acti vated and doing its work. There are four stages developed to allow proper reflow of the target 5. Continue this motion for about 30 to 90 seconds while maintaining the device. Follow these steps to achieve proper convection style reworking. ...
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