SAWTOOTH SPG-410 Operating Manual

Pellet grills

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2017
SAWTOOTH PELLET GRILLS
SPG-410/610
OPERATING
MANUAL
NOTICE!
PLEASE READ THIS ENTIRE MANUAL BEFORE ASSEMBLING OR USING YOUR SAWTOOTH GRILL TO MAINTAIN WARRANTY!
Please go to our website at
www.sawtoothpelletgrills.com
for the latest updated Operating Manual information
Serial Number: _____________________
Purchase Date: _____________________

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Summary of Contents for SAWTOOTH SPG-410

  • Page 1 SAWTOOTH PELLET GRILLS SPG-410/610 OPERATING MANUAL NOTICE! PLEASE READ THIS ENTIRE MANUAL BEFORE ASSEMBLING OR USING YOUR SAWTOOTH GRILL TO MAINTAIN WARRANTY! Please go to our website at www.sawtoothpelletgrills.com for the latest updated Operating Manual information Serial Number: _____________________ Purchase Date: _____________________...
  • Page 2 CAUTION ENSURE GRILL IS LEVEL BEFORE OPERATING. KEEP GRILL AT LEAST 5 FEET FROM WOOD STRUCTURES...
  • Page 3 Sawtooth Pellet Grills. and all of our employees would like to thank you for purchasing your new grill. Sawtooth Pellet Grills are proudly manufactured in the State of Idaho. As you learn the secrets of your new Sawtooth Pellet Grill you will quickly realize that you didn’t simply buy a new barbeque—you purchased an entirely new way to cook! You can prepare everything from Smoked Turkeys to pizzas on your new Sawtooth Pellet Grill.
  • Page 4: Table Of Contents

    T able of Contents Safety ....................1 Sawtooth Pellet Grill Warranty ............3 Wiring Diagram ................. 5 Component Diagram ................. 6 Assembly Instructions ............... 7 Initial Setup Instructions ..............10 Ignition Sequence................10 Digital Controller Operation Summary ..........15 Digital Controller Operation Manual ..........16 Buttons ..................
  • Page 5: Safety

    PROPERTY DAMAGE!  Never operate the grill on an uneven or unstable surface(s). SAFETY RULES FOR SAWTOOTH GRILLS  Store all barbeque pellets in a dry, cool area.  This is an electric appliance to be used outdoors only. Use it with the same caution you use with ...
  • Page 6: Sawtooth Pellet Grill Warranty

    Pellet Grills, Inc., will replace or repair, at its sole option, any defective Sawtooth Pellet grill part LAW, INCLUDING BUT NOT LIMITED TO returned to Sawtooth or one of its dealers. Sawtooth IMPLIED WARRANTIES Pellet Grills, Inc. reserves the right to determine if MERCHANTABILITY OR FITNESS, SHALL the part is defective.
  • Page 7 Procedures for Warranty Service To register your grill go to: http://www.sawtoothpelletgrills.com/support/registration Contact your “Sawtooth Pellet Grill” dealer or Sawtooth directly for repair or replacement of your “in-warranty” grill or parts. Be prepared to furnish the following information: 1. Purchaser’s name, model, serial number, and date of purchase.
  • Page 8: Wiring Diagram

    Wiring Diagram Digital Programmable Controller: Actual Grill Power Probe Temp Temp Display Display Pellet Meat Prime YELLOW BLUE WHITE BLACK Igniter FUSE 115VAC BLACK A/C HOT POWER INPUT WHITE A/C COMMON pg. 4...
  • Page 9: Component Diagram

    Component Diagram pg. 5...
  • Page 10 Caster Attachment Tools – none Push caster stem in to caster socket. Make sure it is firmly seated. Note: Some grills come with casters already in place. pg. 6...
  • Page 11 Leg Attachment Tools – ½” open Wrench or Socket Slide the threaded post on leg in to corner hole at bottom of grill. Inside the grill put a lock washer and nut on the threaded post. Put bolts in to the other two holes and secure them from inside the grill with lock washer and nut.
  • Page 12 Lid Handle Tools – 7/16 Open end Wrench & Phillips screw driver Place a plastic grommet in the end of each side of the handle and press them in. Place the Phillips head bolts through the pre drilled holes in the handle and the lid. Place a nut on the back of each bolt and tighten until snug pg.
  • Page 13 Hopper Handle Attachment Tools – Phillips screwdriver Place a Phillips headed bolt through the handle into the holes in the face of the hopper and tighten. <The nuts for these bolts are already attached to the hopper from the inside> pg.
  • Page 14 Grease Bucket Holder Tools – 7/16 Open end wrench & Phillips screw driver Place the Phillips headed bolt with washer through the bracket and the grill. Then apply the nut to the top and tighten. pg. 10...
  • Page 15 Fire Box Installation Insert Fire Box into slot in the right side of grill. Fire box should be flush with right side of grill. Fire Tray Installation Insert fire tray in to Fire box with “V” down and hole over igniter tube as shown. pg.
  • Page 16 Fire Shield Installation Install the fire shield by placing over the fire box with even spacing on each side. Fire shield should be placed against right wall of grill. pg. 12...
  • Page 17 Drip Tray Installation Install drip tray with notch at right side of grill. Bottom flange on drip tray will rest on drip tray rest at right (above). The left side of drip tray will rest in the grease catch tray at the left of the grill (below). Drip tray should be evenly space from front to back.
  • Page 18: Initial Setup Instructions

    Initial Setup Instructions This process ensures that all equipment is operating properly and your grill has been seasoned for future use! Please run this initial set up procedure every 12 uses to ensure proper and optimal operation! 1. After proper assembly, wash all non-cooking surfaces inside of the grill with a mix of mild dish soap and powdered laundry detergent.
  • Page 19: Digital Controller Operation Summary

    Digital Controller Operation 1. Press the power button to start grill 2. Using the Temp Up/Dn buttons set the grill to the desired temp. 3. The grill will begin to produce smoke during startup. This is normal. Keep the lid closed. 4.
  • Page 20 Operation Manual (Models 410 and 610) pg. 16...
  • Page 21 TABLE OF CONTENTS Buttons ..................................18 Modes of Operation ..............................19 Power Up Mode ..............................19 Off and Cool Mode ..............................19 Manual Mode ................................19 Run Mode ................................20 Grill Probe Setpoint Display State ........................20 Grill Probe Actual Display State ...........................
  • Page 22: Buttons

    BUTTONS Probe Display – Toggle Display between Grill Probe and Meat Probe Temp Display – Toggle Display between Actual and Set point pg. 18...
  • Page 23: Modes Of Operation

    Pressing the On/Off button in this mode will cause the system to enter the Run Mode. MANUAL MODE The Sawtooth controller comes with two manual setpoints. These two settings are . These will manually control the grill with a set auger speed without influence from ambient temperatures.
  • Page 24: Run Mode

    RUN MODE Upon first entering the Run Mode, the system will attempt to light the grill for a maximum of 30 minutes. During this 30 minutes, the auger is run at a 15% duty cycle (on for 1 second, off for 6.7 seconds), the igniter is turned on full, and the fan is turned on full.
  • Page 25: Meat Probe Setpoint Display State

    MEAT PROBE SETPOINT DISPLAY STATE In the Meat Probe Setpoint Display State, the target temperature for the Meat Probe is displayed. The Temp Up and Down buttons can be used to adjust the Meat Probe setpoint between 80°F and 180°F in single degree increments.
  • Page 26: Run Mode Control Procedure

    RUN MODE CONTROL PROCEDURE Deciding whether to control to the Meat Probe Setpoint or the Grill Probe Setpoint Any time the system is in the run mode, it is attempting to control the Meat Probe to the Meat Probe setpoint first and the Grill Probe to the Grill Probe setpoint second.
  • Page 27: Shutdown Mode

    SHUTDOWN MODE Shutdown Mode is possibly the most important mode for the system. It uses a procedure to gradually reduce the amount of fuel in the combustion area to reduce the possibility of the flames entering the auger tube and starting a fire in the hopper.
  • Page 28: Cold Weather Starting Instructions

    COLD WEATHER STARTING INSTRUCTIONS Many users cook year round with their smoker. In warmer weather your grill is designed to easily reach 150+degrees in minimum of 30 minutes. As a safety feature your grill is designed to shut down and give an ER-2 error on the display if it is not able to accomplish this.

This manual is also suitable for:

Spg-610

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