Mase FM 50H Use And Maintenance Manual
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Mase FM 50H Use And Maintenance Manual

Cod.41822
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GRUPPO ELETTROGENO MANUALE DI USO E MANUTENZIONE
GENSET USE AND MAINTENANCE MANUAL
ELEKTROAGGREGAT GEBRAUCHSANWEISUNG UND
FM 50H - FM 5.4H
FM 80H - FM 7.5H
WARTUNGSVORSCHRIFTEN
REV.10 A.A. 19/05/2006
cod.41822
GB
Tipo modello
N° matricola
Codice
I
D

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  • Page 1 GRUPPO ELETTROGENO MANUALE DI USO E MANUTENZIONE GENSET USE AND MAINTENANCE MANUAL ELEKTROAGGREGAT GEBRAUCHSANWEISUNG UND WARTUNGSVORSCHRIFTEN FM 50H - FM 5.4H FM 80H - FM 7.5H REV.10 A.A. 19/05/2006 cod.41822 Tipo modello N° matricola Codice...
  • Page 2 FM 5.0 H - 5.4 H - 7.5 H - 8.0 H Fig.A Fig.1...
  • Page 3 FM 5.0 H - 5.4 H - 7.5 H - 8.0 H Fig.2 Fig.3 Fig.4...
  • Page 4 FM 5.0 H - 5.4 H - 7.5 H - 8.0 H S.A.E Service Grade 5W30 10W30 20W40 Ambient temperature ( Fig.6 Fig.5 FM 50 H Fig.8 Fig.7 FM 5.4 H - FM 7.5 H FM 80 H Fig.10 Fig.9...
  • Page 5 FM 5.0 H - 5.4 H - 7.5 H - 8.0 H FM 5.4 H MECC.ALTE Cod. 45248 Fig.11...
  • Page 6 FM 5.0 H - 5.4 H - 7.5 H - 8.0 H FM 7.5 H MECC.ALTE Cod. 45247 Fig.12...
  • Page 7 FM 5.0 H - 5.4 H - 7.5 H - 8.0 H FM 80 H MECC.ALTE Cod. 45236 Fig.13...
  • Page 8 FM 5.0 H - 5.4 H - 7.5 H - 8.0 H FM 50 H MECC.ALTE Cod. 45235 Fig.14...
  • Page 9 FM 5.0 H - 5.4 H - 7.5 H - 8.0 H FM 50 H Nuova Saccardo Cod. 45631 Fig.15...
  • Page 10 FM 5.0 H - 5.4 H - 7.5 H - 8.0 H FM 50 H Nuova Saccardo Fig.16 Cod. 45629 - 10...

  • Page 11: Table Of Contents

    FM 5.0 H - 5.4 H - 7.5 H - 8.0 H INDEX PICTURES ............... 2 WIRING DIAGRAM ..........5 DEFINITIONS USED ..........13 GENERAL INFORMATIONS ......14 ANOMALIES, CAUSES AND REMEDIES ..31 Conform use ..........14 Parts list ............31 Residual risks ..........
  • Page 12 Thank you for having chosen a product MASE. As a leading generator manufacturer, Mase Generators offers a wide range of generators with an output from 1 KVA portable generators to 1600 KVA units for special applications.

  • Page 13: Definitions Used

    A person able to evaluate the job assigned to him and recognise the possible dangers on the basis of training at the MASE training centres, with professional experience and knowledge of the equipment in question and of the possible dangers deriving in the event of negligent behaviour.
  • Page 14 Only Mase technicians or personnel trained by Mase have the necessary knowledge of the generator and the special equipment as well as the experience to carry out any operation in the most economical and reliable way.
  • Page 15 Ongoing improvement and development of the product may have led to modifications to the generator which are not included in this publication. Whenever a problem concerning the generator or this publication arises, consult with Mase Generators SPA for the latest information available.

  • Page 16: Reference Regulations And Legislative Provisions

    1.5 Reference regulations and legislative provisions 5 - Declared frequency 6 - Rated power factor The generator groups, built by mase, destined to the 7 - Rated voltage countries of the European Community, are conforming to 8 - Rated current...
  • Page 17 FM 5.0 H - 5.4 H - 7.5 H - 8.0 H 1.8 Position of safety labels Cod. 42349 Cod. 42350 STOP Cod. 42346 Cod. 42118 cod. 42112 Cod. 42348 Fig.14 Cod.46106 - 17...
  • Page 18 • These labels warn the user of any danger which may cause serious injury. Carefully read the meaning and the precautions described in this manual. • If the label detaches or becomes illegible, replace it with a new one which can be requested from an authorised Mase dealer.
  • Page 19 FM 5.0 H - 5.4 H - 7.5 H - 8.0 H Prohibition Symbols Meaning - The connections to an emergency electric network must be carried out by specialised electricians in compliance with the relevant regulations in force. Improper connections may cause current feedback from the generator to the electrical lines connected.

  • Page 20: Danger Of Entanglement

    FM 5.0 H - 5.4 H - 7.5 H - 8.0 H 1.9 General danger information • It is recommended to learn how to stop and operate all the controls. • Do not allow unqualified personnel to use the generator. •...

  • Page 21: 1.9.6 Danger If Failing To Use Personal

    FM 5.0 H - 5.4 H - 7.5 H - 8.0 H 1.9.3 Danger of harm to hearing • Do not stand near the generator for long periods without protective earmuffs since hearing may be reduced. Prolonged exposure to noise above 85 dB(A) may cause health disorders. It is in any case recommended to use appropriate protection systems (e.g.

  • Page 22: Danger Of Electromagnetic Radiation

    Do not tamper with the active protections, thermal switches and differential magnetothermal switches. • In the event of malfunctioning, do not remove the panel to attempt repairing it. Contact Mase specialised personnel. • Do not access the generator with wet hands, since it is a potential source of electric shock if improperly used.

  • Page 23: General Characteristics

    FM 5.0 H - 5.4 H - 7.5 H - 8.0 H 2 GENERAL CHARACTERISTICS The generators of the FM series have been designed to assure professional users maximum efficiency and reliability for any type of work. All the models have been developed for heavy duty, using highly reliable 3000 rpm air-cooled diesel engines and are fitted with low oil pressure protection.

  • Page 24: Noise Emission

    FM 5.0 H - 5.4 H - 7.5 H - 8.0 H 2.2 Noise emission The values listed are emission levels and not necessarily safe operating levels. Although there is a correlation between emission and exposure levels, this cannot be reliably used to establish whether or not further precautions are required.

  • Page 25: Instrument Panel

    FM 5.0 H - 5.4 H - 7.5 H - 8.0 H See Fig.1 3 INSTALLATION The generators are essentially composed of the following components. 3.1 Positioning the generator A Lifting hook The generators series must be positioned horizontally, B Load-bearing chassis i.e.

  • Page 26: Using The Generator

    FM 5.0 H - 5.4 H - 7.5 H - 8.0 H 4 USING THE GENERATOR 4.1 Starting Before starting the generator check that all the utilities are off to prevent putting the still cold engine under stress. The generator engine has been calibrated, in idle, to 3120 rpm equal to 52.5 Hz, as the engine stabilises at about 3000 rpm equal to 50Hz with a load.

  • Page 27: Stopping

    FM 5.0 H - 5.4 H - 7.5 H - 8.0 H Protection against short-circuit and overload The generator units are equipped with a differential magnetic thermal switch that intervenes to protect from short circuits, overloads and leakage towards the earth and interrupts electric current supply should there be an overload on alternator, a short-circuit or an accidental contact of non-insulated electric conductors.

  • Page 28: Care And Maintenance

    FM 5.0 H - 5.4 H - 7.5 H - 8.0 H 5 CARE AND MAINTENANCE 5.1 Preamble Any maintenance operation on the generator must be carried out with the engine off and leaving it to cool down sufficiently, and must only be carried out by authorised and suitably trained personnel. It is important to regularly inspect and carry out maintenance on the generator;...

  • Page 29: Air Filter Cleaning/Replacement

    FM 5.0 H - 5.4 H - 7.5 H - 8.0 H 5.5 Air filter cleaning/replacement For proper functioning and a long life of the engine it is important to periodically clean and replace the air filter. An inefficient filter may cause loss of engine power and excessive smoke at the exhaust. To clean or replace the air filter, carry out the following operations.

  • Page 30: Scheduled Maintenance Table

    FM 5.0 H - 5.4 H - 7.5 H - 8.0 H 5.7 Scheduled maintenance table 6 Battery charger terminals 12V 15A 7 Single-phase outlet EC 230V 32A 2P+GND 8 Single-phase outlet EC 230V 16A 2P+GND OPERATION HOURS 9 Alternator Oil sump level check 10 Terminal board Air filter cleaning...

  • Page 31: Anomalies, Causes And Remedies

    OW TO ORDER THE SPARE PARTS In order to ensure a good functioning of the generator, we recommed to use original spare parts only. The spares can be purchased from the MASE authorized assistence network (consult the SERVICE manual enclosed with the generator).

  • Page 32: Transport, Storage, Lifting And Handling

    7 TRANSPORT, STORAGE, LIFTING AND HANDLING 7.1 Transport and storage Packaging: Supplied directly by Mase Generators. The total weight of the packed generator is given in Paragraph 2.1“Table of technical characteristics”. It is strictly prohibited to pollute the environment with the packaging Transport: During transport the generator (with or without packaging) must be protected against atmospheric agents, it must not be turned upside down and must be protected against knocks.

  • Page 33: Guarantee And Responsibility

    • Repairs that cannot be carried out at the place of installation can be carried out at MASE laboratories or at authorised workshops. Transport expenses will be borne by the Customer.

This manual is also suitable for:

Fm 5.4hFm 80hFm 7.5h

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