Table Of Contents - Forney 190 MP Operating Manual

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Owner's manual (33 pages)

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WARRANTY ................................................................................................................................................................ 4

SAFETY SUMMARY ..................................................................................................................................................... 5

PRINCIPAL SAFETY STANDARDS............................................................................................................................ 5

CALIFORNIA PROPOSITION 65 WARNING ........................................................................................................... 5

EMF INFORMATION ............................................................................................................................................. 5

PERSONAL PROTECTION ...................................................................................................................................... 6

FIRE PREVENTION ................................................................................................................................................ 7

HIGH FREQUENCY RADIATION ............................................................................................................................ 8

ARC WELDING .................................................................................................................................................... 8

ELECTRIC SHOCK ................................................................................................................................................. 8

NOISE ................................................................................................................................................................. 9

ADDITIONAL SAFETY INFORMATION ................................................................................................................... 9

TABLE OF CONTENTS ................................................................................................................................................ 10

INSTALLATION .......................................................................................................................................................... 11

WELDER SPECIFICATIONS ................................................................................................................................. 11

SITE SELECTION ................................................................................................................................................ 11

POWER SOURCE CONNECTION ........................................................................................................................ 11

VENTILATION ..................................................................................................................................................... 11

ADDITIONAL WARNINGS .................................................................................................................................. 12

ASSEMBLY ................................................................................................................................................................ 12

TORCH LEAD AND SPOOL GUN ASSEMBLY ........................................................................................................ 12

GAS CYLINDER AND REGULATOR CONNECTION ............................................................................................... 12

SHIELDING GAS GUIDE ...................................................................................................................................... 13

WIRE LOADING ................................................................................................................................................. 13

REPLACING THE WIRE LINER .............................................................................................................................. 14

HOW TO CHOOSE THE WIRE LINER FOR DIRECT AND EURO CONNECT TORCHES ............................................. 14

FLUXCORE WIRE WELDING, "FCAW" ................................................................................................................. 15

MIG WELDING, "GMAW" .................................................................................................................................. 15

ALUMINUM WELDING ....................................................................................................................................... 15

ARRANGEMENT FOR WELDING WITH A SPOOL GUN ........................................................................................ 15

SETTING THE WIRE DRIVE TENSION ................................................................................................................... 17

ADJUSTING THE SPOOL POSITION ..................................................................................................................... 17

OPERATION .............................................................................................................................................................. 17

DESCRIPTION ..................................................................................................................................................... 17

WELDER CONTROLS .......................................................................................................................................... 18

THERMAL OVERLOAD PROTECTION ................................................................................................................... 21

TECHNICAL DATA INFORMATION GUIDE ............................................................................................................ 21

WELDING PREPARATION .................................................................................................................................... 21

FACTORS TO CONSIDER FOR BEST WELDING RESULTS ....................................................................................... 22

WELDING WIRE SELECTION ............................................................................................................................... 22

GAS SELECTION ................................................................................................................................................ 22

SETUP FOR STICK WELDING (SMAW) ................................................................................................................. 23

SETUP FOR TIG WELDING (GTAW) WITH LIFT ARC .............................................................................................. 23

MIG, GMAW, FLUXCORE WIRE (FCAW) MANUAL WELDING ............................................................................... 24

MIG, GMAW, FLUXCORE WIRE (FCAW) SYNERGIC WELDING ............................................................................. 25

MIG, GMAW, FLUXCORE WIRE (FCAW) WELDING SETTING CHART .................................................................... 26

MAINTENANCE & SERVICING ................................................................................................................................... 27

GENERAL MAINTENANCE ................................................................................................................................. 27

TROUBLSHOOTING ................................................................................................................................................... 27

WIRING DIAGRAM ................................................................................................................................................... 30

TOOLS AND SPARE PARTS LIST .................................................................................................................................. 31

PARTS DIAGRAM ...................................................................................................................................................... 32

MIG GUN TORCH SPARE PARTS LIST .......................................................................................................................... 33

USER NOTES ............................................................................................................................................................ 34

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