1. Manuals
  2. Brands
  3. HydroLogic Manuals
  4. Water Filtration Systems
  5. W-MFI1665GET
  6. Operation & maintenance manual

HydroLogic W-MFI1665GET Operation & Maintenance Manual

Manganese greensand iron filter
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Manual for Operation & Maintenance
Of Manganese Greensand
Iron Filter
for Model:
W-MFI1665GET
Model pictured on right is shown with optional Stainless Steel Tank Jacket

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the W-MFI1665GET and is the answer not in the manual?

Questions and answers

Related Manuals for HydroLogic W-MFI1665GET

Summary of Contents for HydroLogic W-MFI1665GET

  • Page 1 Manual for Operation & Maintenance Of Manganese Greensand Iron Filter for Model: W-MFI1665GET Model pictured on right is shown with optional Stainless Steel Tank Jacket...
  • Page 2 Installation and Service Manual – Manganese Greensand Iron Filter Panel Operation Quick Reference Guide Arrow will point to Regen if a regeneration is expected „Tonight‰. Manual Regeneration (Backwash) Note: . If you need to initiate a manual regeneration, either immediately, or tonight at the preprogrammed time (typically 2 a.m.), complete the following steps.
  • Page 3 Installation and Service Manual – Manganese Greensand Iron Filter To Set Time of Regeneration and Days Between Regeneration Accessed by pressing SET and simultaneously for about 3 seconds. For initial set-up or to make adjustments, Set Regeneration Time Hour. Set the time for regeneration to start.

  • Page 4: Table Of Contents

    Installation and Service Manual – Manganese Greensand Iron Filter Table of Contents Design Basis & Specifications ..........................6 Table 1 Design Basis Specifications ........................6 General Information and Safety ..........................6 Installation ................................6 Location ................................6 Loading the Media ............................. 7 Media Quantity per Model ...........................
  • Page 5 Installation and Service Manual – Manganese Greensand Iron Filter Installation Fitting Assemblies ..........................41 Control Valve Service Instructions .......................... 41 Drive Assembly ..............................41 Drive Cap Assembly, Main Piston and Regenerant Piston ..................44 Spacer Stack Assembly ............................45 Drain Line Flow Control ............................45 Troubleshooting ..............................

  • Page 6: Design Basis & Specifications

    * Filters are available with USA or European style plugs and voltages. The voltage code is added to the end of the model. W-MFI1665GET-US = 120V AC/60Hz with USA cord & plug. (EU plug is removable to convert into universal 220v cord) W-MFI16665GET-EU = 220V AC with European cord &...

  • Page 7: Loading The Media

    Installation and Service Manual – Manganese Greensand Iron Filter Situate downstream from the potassium permanganate injection system (see note in general information and safety). Caution: The unit must not be located near any corrosive chemicals, or in an area where the temperature may exceed 113 F (45 C).

  • Page 8: Media Quantity Per Model

    Installation and Service Manual – Manganese Greensand Iron Filter Media Quantity per Model Table 2 Media Quantity per Model Gravel Manganese Model No.* x ⅛ Greensand (-US or EU) W-MFI1665GET 0.5 CF (50 lbs) 3.5 CF (298 lbs)

  • Page 9: Plumbing

    Installation and Service Manual – Manganese Greensand Iron Filter Plumbing Note: All plumbing is to be done in accordance with state and local codes. Caution: Before placing wall anchors to support piping ensure that no electrical conduit or wiring is located behind the intended mounting location.

  • Page 10: Initial Start-Up

    Installation and Service Manual – Manganese Greensand Iron Filter Initial Start-Up For detailed programming and operating information, please refer to the control valve section of this manual. 1. Check all piping connections and make sure feed valves are open. Inspect plumbing for leaks. 2.
  • Page 11 Installation and Service Manual – Manganese Greensand Iron Filter Page 11...

  • Page 12: System Monitoring And Record Keeping

    Installation and Service Manual – Manganese Greensand Iron Filter System Monitoring and Record Keeping Monitor the filter daily and record all pertinent data. This data is needed to determine operating efficiency and for performing The latter includes changing of the media, pressure drop across the mineral tank and control valve. system maintenance.

  • Page 13: Maintenance

    Installation and Service Manual – Manganese Greensand Iron Filter Maintenance Removal & Replacement of Media Tools Needed:   Wrench (to removing piping) Buckets (for materials)   Screwdriver wide blade Wet and Dry Vacuum Cleaner or Tarp 1. Turn off water to filter. 2.

  • Page 14: Control Valve Operation & Service

    Installation and Service Manual – Manganese Greensand Iron Filter Control Valve Operation & Service CV1 Control Valves Control Valve Specifications  Minimum/Maximum Operating Pressures: 20 psi (138 kPa, 1.4 bar) to 125 psi (862 kPa, 8.6 bar)  Minimum/Maximum Operating Temperatures: 40 F (4 C) to 110 F (43 C) No user serviceable parts are on the PC board, the motor, or the power adapter.

  • Page 15: Panel Operation Quick Reference Guide

    Installation and Service Manual – Manganese Greensand Iron Filter Panel Operation Quick Reference Guide Arrow will point to Regen if a regeneration is expected „Tonight‰. Manual Regeneration (Backwash) Note: If you need to initiate a manual regeneration, either immediately, or tonight at the preprogrammed time (typically 2 a.m.), complete the following steps.
  • Page 16 Installation and Service Manual – Manganese Greensand Iron Filter To Set Time of Regeneration and Days Between Regeneration Accessed by pressing SET and simultaneously for about 3 seconds. For initial set-up or to make adjustments, Set Regeneration Time Hour. Set the time for regeneration to start.

  • Page 17: General Warnings

    Installation and Service Manual – Manganese Greensand Iron Filter General Warnings The control valve, fittings and/or bypass are designed to Do not use pipe dope or other sealants on threads. Use accommodate minor plumbing misalignments but are not Teflon tape on the threaded inlet, outlet and drain fittings. Teflon designed to support the weight of a system or the plumbing.

  • Page 18: Programming Control Valve Options

    Installation and Service Manual – Manganese Greensand Iron Filter The control valve regulates the flow rates for backwash and rinse cycles. The control valve uses no traditional fasteners (e.g. screws); instead clips, threaded caps and nuts and snap type latches are used. Caps and nuts only need to be firmly hand tightened because radial seals are used.
  • Page 19 Installation and Service Manual – Manganese Greensand Iron Filter Table 4 Regeneration (Backwash) Cycle Programs All Times in Minutes Program Backwash Regenerate Backwash Rinse Fill skipped skipped skipped skipped skipped skipped skipped skipped skipped Note: During regeneration the display will show C1, C2, etc. If the cycle is skipped, that cycle number will not be displayed. Page 19...
  • Page 20 Installation and Service Manual – Manganese Greensand Iron Filter System Setup: Changing Regeneration Cycle Program STEP 1SS Enter OEM System Setup Mode From normal mode, press SET + buttons simultaneously for 3 seconds and release. Then press SET + simultaneously for 3 seconds and release. STEP 2SS Set Backwash Cycle Program Set to „P9‰...
  • Page 21 Installation and Service Manual – Manganese Greensand Iron Filter NOTE: A regeneration will be initiated or scheduled after the control has received a signal for two minutes to the DP Input (Item A). A. Differential pressure switch connection B. Motor wire connection C.

  • Page 22: Installer Displays And Settings For Control Valve Options

    Installation and Service Manual – Manganese Greensand Iron Filter Installer Displays and Settings for Control Valve Options Regeneration Settings (1-99 Days Between Regeneration Option) STEP 1ID From normal mode, press SET + buttons simultaneously for 3 seconds and release. STEP 2ID Regeneration Time Hour: Set the time for regeneration to start using or .
  • Page 23 Installation and Service Manual – Manganese Greensand Iron Filter day 5 Thursday day 6 Friday day 7 Saturday Page 23...
  • Page 24 Installation and Service Manual – Manganese Greensand Iron Filter Regeneration Settings (7 Day Option, Continued) STEP 5I7 Sunday Regeneration: To regenerate on Sunday use or until the arrow points to Regen. If the arrow does not point to Regen a regeneration will not occur on Sunday. Press SET to go to STEP 6I7.
  • Page 25 Installation and Service Manual – Manganese Greensand Iron Filter STEP 11I7 Saturday Regeneration: Saturday Regeneration: To regenerate on Saturday use or until the arrow points to Regen. If the arrow does not point to Regen a regeneration will not occur on Saturday. Press SET to exit Installer Displays &...

  • Page 26: User Displays

    Installation and Service Manual – Manganese Greensand Iron Filter User Displays General Operation When the system is operating one of two displays will be shown. Pressing or will alternate between the displays. One of the displays is always the current time of day. The second display is the days remaining until the next regeneration.

  • Page 27: Set Time Of Day

    Installation and Service Manual – Manganese Greensand Iron Filter Set Time of Day STEP 1U Press „SET‰ STEP 2U Current time: Adjust hour with or . With 60 Hz line frequency detection on power-up, timekeeping is 12 hour with PM indicator. With 50 Hz line frequency detection on power-up, timekeeping is 24 hour without the PM indicator.

  • Page 28: Control Valve Drawings And Components

    Installation and Service Manual – Manganese Greensand Iron Filter Control Valve Drawings and Components Front Cover & Drive Assembly Dwg. No. Item No. Description Qty. Per Valve V3715TC-01 CV1TC Front Cover Assembly V3107-01 CV1 Motor Assembly V3106-01 CV1 Drive Bracket & Spring Clip V3818TC CV1TC PC Board 4 Digit...

  • Page 29: Cv1Tc Drive Cap Assembly, Downflow Piston, Regenerate Piston & Spacer Stack Assembly

    Installation and Service Manual – Manganese Greensand Iron Filter CV1TC Drive Cap Assembly, Downflow Piston, Regenerate Piston & Spacer Stack Assembly Dwg. No. Item No. Description Qty. Per Valve V3005 CV1 Spacer Stack Assembly V3004 Drive Cap Assembly Page 29...
  • Page 30 Installation and Service Manual – Manganese Greensand Iron Filter V3178 CV1 Drive Back Plate V3011 CV1Piston Downflow Assembly V3174 CV1Regenerant Piston V3135 O-Ring 228 V3180 O-Ring 337 V3105 O-Ring 215 (Distributor Type) Not Shown V3001 CV1 Body Assembly, Downflow V3001-02 CV1 Mixing Valve Body Assembly...

  • Page 31: Injector Cap, Injector Screen, Injector, Plug And O-Ring

    Installation and Service Manual – Manganese Greensand Iron Filter Injector Cap, Injector Screen, Injector, Plug and O-Ring Dwg. No. Item No. Description Qty. Per Valve V3176 Injector Cap V3152 O-Ring 315 V3177-01 Injector Screen Cage V3010-1Z CV1 Injector Assembly Z Plug Not Shown V3170 O-Ring 011...

  • Page 32: Refill Flow Control Assembly And Refill Port Plug

    Installation and Service Manual – Manganese Greensand Iron Filter Refill Flow Control Assembly and Refill Port Plug Dwg. No. Item No. Description Qty. Per Valve V3195-01 CV1 Refill Port Plug Assembly H4615 Elbow Locking Clip ⅜ JCP-P-6 Polytube Insert ‰ Softener Only ⅜...

  • Page 33: Drain Line Flow Controls 1

    Installation and Service Manual – Manganese Greensand Iron Filter Drain Line Flow Controls 1‰ Dwg. No. Item No. Description Qty. Per Valve H4615 Elbow Locking Clip V3008-02 Drain Fitting, 1‰ Straight V3166 Drain Fitting Body V3167 Drain Fitting Adapter V3163 O-Ring 019 V3150 Split Ring...
  • Page 34 Installation and Service Manual – Manganese Greensand Iron Filter...

  • Page 35: Cv1 With 1.050‰ Distributor Tube Opening Identification

    Installation and Service Manual – Manganese Greensand Iron Filter CV1 with 1.050‰ Distributor Tube Opening Identification Installation Fitting Assembly Assembly Model Number: V3007 CV1 Fitting, 1‰ PVC Male NPT Elbow Assembly Dwg. No. Item No. Description Qty. Per Assembly V3151 CV1 Nut 1‰...

  • Page 36: Flow Diagram, Service

    Installation and Service Manual – Manganese Greensand Iron Filter Flow Diagram, Service...

  • Page 37: Flow Diagram, Backwash

    Installation and Service Manual – Manganese Greensand Iron Filter Flow Diagram, Backwash Page 37...

  • Page 38: Flow Diagram, Rinse

    Installation and Service Manual – Manganese Greensand Iron Filter Flow Diagram, Rinse CV1 Service Spanner Wrench Model No: V3193-02 Although no tools are necessary to assemble or disassemble the valve, the CV1 wrench (shown below in various positions on the valve) may be purchased separately to aid in assembly or disassembly of the control valve.
  • Page 39 Installation and Service Manual – Manganese Greensand Iron Filter Page 39...

  • Page 40: Control Valve Components Description

    Installation and Service Manual – Manganese Greensand Iron Filter Control Valve Components Description The CV1 control valves consist of the following components: 1. Drive Assembly 5. Drain Line Flow Control 2. Drive Cap Assembly, Main Piston and Regenerant Piston 6. Water Meter or Meter Plug 3.

  • Page 41: Injector Plug And Refill Flow Plug

    Control Order No. Flow Control Gallons per minute Liters per minute W-MFI1665GET 56.8 1‰ V3190-150 A 1‰ straight drain line fitting is used for filters requiring drain line flow in excess of 10 gpm (3.79 lpm). This fitting is straight but still connects to the control valve using the same locking clip.
  • Page 42 Installation and Service Manual – Manganese Greensand Iron Filter The PC board can be removed separately from the drive bracket but it is not recommended. Do not attempt to remove the display panel from the PC board. Handle the board by the edges. To remove the PC board from the drive bracket, unplug the power, water meter and motor plugs from the PC board.
  • Page 43 Installation and Service Manual – Manganese Greensand Iron Filter Replace the valve cover. After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board (black wire) and plug back in or press and hold SET and DOWN buttons for 3 seconds.

  • Page 44: Drive Cap Assembly, Main Piston And Regenerant Piston

    Installation and Service Manual – Manganese Greensand Iron Filter Drive Cap Assembly, Main Piston and Regenerant Piston The drive assembly must be removed to access the drive cap assembly. The drive cap assembly must be removed to access the piston(s). The drive cap assembly is threaded into the control valve body and seals with an o-ring. To remove the drive cap assembly use the special plastic wrench or insert a ‰...

  • Page 45: Spacer Stack Assembly

    Installation and Service Manual – Manganese Greensand Iron Filter Spacer Stack Assembly For spacer stack identification refer to drawing in valve drawings section of this manual To access the spacer stack assembly remove the drive assembly, drive cap assembly and piston. The spacer stack assembly can be removed easily without tools by using thumb and forefinger.

  • Page 46: Troubleshooting

    Installation and Service Manual – Manganese Greensand Iron Filter Troubleshooting PROBLEM POSSIBLE CAUSE SOLUTION Inlet pressure low Low supply pressure Correct incoming supply pressure Low flow from source Remove blockage or other restrictions Treated water flow low Media/Resin bed fouled Backwash Filter Valves closed Check valves and fully open...
  • Page 47 Installation and Service Manual – Manganese Greensand Iron Filter PROBLEM POSSIBLE CAUSE SOLUTION Control valve regenerates at Power outage Reset time of day. If PC Board has battery backup wrong time of day present the battery may be depleted. See Front Cover and Drive Assembly drawing for instructions.
  • Page 48 Installation and Service Manual – Manganese Greensand Iron Filter PROBLEM POSSIBLE CAUSE SOLUTION E2 Error Message: Control valve Foreign material is lodged in Open up control valve and pull out piston assembly motor ran too short and was control valve and seal/ stack assembly for inspection.
  • Page 49 Installation and Service Manual – Manganese Greensand Iron Filter ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Page 49...
  • Page 50 Installation and Service Manual – Manganese Greensand Iron Filter Notes:___________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
  • Page 51 Installation and Service Manual – Manganese Greensand Iron Filter ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Page 51...

  • Page 52: Product Warranty

    Product Warranty  SELLER hereby warrants to CUSTOMER that the goods herein described will be free from any liens or encumbrances, that good title to said goods will be conveyed to CUSTOMER by sale of same. SELLER warrants materials of its own manufacture against defects in material and workmanship under normal conditions of usage and service for one year from whichever of the following events occurs first: ...

Table of Contents