Novexx Solutions ALX 92x Manuals

Novexx Solutions ALX 92x Manuals

Manuals and User Guides for Novexx Solutions ALX 92x. We have 1 Novexx Solutions ALX 92x manual available for free PDF download: Service Manual

Novexx Solutions ALX 92x Service Manual

Novexx Solutions ALX 92x Service Manual (824 pages)

Print & Apply system

Brand: Novexx Solutions | Category: Label Maker | Size: 29 MB

Table of Contents

Using the Documentation

4
- Table of Contents
  4
- Copyright
  5
- Documentation Structure
  6
  - Datapool, Documentation Object
    6
  - Documentation Concept
    6
- Using the Documentation
  7
  - Documentation Format
    9
- Printing the Documentation
  10
- Navigation Aids
  11
- Symbols and Note Signs
  12
  - Warning Notes
    12
  - Symbols
    13
  - Text Appearance
    13
  - Title Page
    14
- Abbreviations
  15
  - Printer Names
    15
  - Parameters
    15
- Index
  16
  - Machine Operating Safety
    24
Installation/Deinstallation

27
- Defining the Operating Position
  28
  - Space Requirement
    28
  - Admissible Operation Positions
    29
- Unpacking and Assembling the Machine
  30
  - Transportation
    30
  - Unpacking the Machine
    30
  - Mounting the Machine on a Support Stand
    31
  - Installing the Unwinder
    33
  - Installing the OD Sensor
    34
- Electrical Connections
  35
- Installing APSF
  42
- Installing Options
  49
  - Options Overview
    49
  - Remote Operator Panel
    50
  - Pressure Roller
    51
- Selecting Consumables
  52
  - Thermal Transfer / Direct Thermal Printing .26 Label Material
    52
  - Thermal Transfer Ribbon
    53
- Decommissioning, Dismantling, Disposal
  54
  - Take the Machine out of Operation
    54
  - Dismantling the Machine
    54
  - Machine Disposal
    55
Technical Data

56
- Device Types, Use
  57
  - Dpm
    57
  - Pem
    57
  - ALX 92X
    57
  - Options (Electronics Gen. 2)
    58
  - Options (Electronics Gen. 3)
    59
- Technical Specifications
  61
  - Dimensions
    61
  - Performance Data
    63
  - Thermotransfer Ribbon
    66
  - Automatic Ribbon Economy
    67
  - Labelling Material
    69
  - Mechanical Features
    70
- Ambient Conditions
  71
- Connection, Device Data
  71
- Interfaces (Electronics Gen. 2)
  71
- Interfaces (Electronics Gen. 3)
  72
- Electronics Gen. 2
  73
- Electronics Gen. 3
  73
- External Sensors
  73
- Operation
  74
- Status Messages / Test Functions
  74
Advanced Applications

76
- Advanced Applications
  77
- Printing with Temperature Compensation
  77
  - Requirements
    77
  - Function Description
    77
- Printing with Start Signal
  79
  - Application Notes
    79
  - Available Interfaces
    79
  - Connecting the Signal Source
    80
  - Settings in the Parameter Menu
    82
- Standalone Operation
  83
  - Requirements
    83
  - Functional Description
    84
  - Selecting Files from Memory Card
    85
  - Executing Printjobs
    86
  - Executing Firmware Files
    88
  - Automatic File Execution
    88
  - Additionally Usable Keys on a Keyboard
    88
  - Insert Input Field in Printjob
    89
  - Example Application
    89
  - Data Input by Interface
    91
- Data Transmission with Ethernet
  92
  - System Requirements
    92
  - Integration of Ethernet Interface
    93
  - Setting the IP Parameters
    94
  - Transmission with Raw Socket Interface
    94
  - Transmission with LPD Server
    95
  - Troubleshooting
    95
- Access Via Web/Ftp Server
  96
  - Web Server
    96
  - FTP Server
    101
- Data Transmission with WLAN
  104
  - Requirements
    104
  - Notes
    104
  - Printer Setup
    105
  - Connecting
    105
  - PC Setup
    106
  - Testing the Connection
    107
  - Sending a Printjob
    107
- Storing and Transferring Parameter Settings
  108
  - Recommendations
    108
  - Application Cases
    108
  - Storing Settings on Memory Card
    109
  - Loading Settings from Memory Card
    110
  - Automatic Setup Loading
    110
- Verifying Bar Codes with OLV
  111
  - System Requirements
    111
  - Functional Description
    111
  - Setup
    112
- Appendix
  114
Internal Fonts

120
- General Notes
  121
  - System Requirements
    121
  - Font Size
    121
  - OCR-Fonts
    121
  - Parameter Settings
    122
  - Fixfonts and Speedo Fonts
    122
  - Customized Fonts
    122
- Font Presentation
  125
- Font Coding Comparison
  126
- Font Tables
  130
  - Fixfonts
    130
  - Speedo Fonts
    181
Fault Location

190
- Error Sources
  191
  - Notes about Fault Location
    191
  - Data Transmission
    191
  - Display
    191
  - Gap Detection
    192
  - Material Transport
    192
  - Ribbon, Ribbon Guide
    192
  - Feed Roller, Print Roller
    193
  - Position of the Print Image
    193
  - Print Quality
    194
  - Transport Unit
    194
  - Memory Card
    194
- Fault Location
  191
- General Notes
  195
- Reading out Diagnosis Data
  195
- Reading out Via Serial Interface
  196
- Storing on Memory Card
  198
Service Mechanics

199
- Safety Instructions
  201
- General Notes
  202
  - Illustrations and Descriptions
    202
  - Factory Settings
    202
  - Key Combinations
    203
  - Service Data
    203
- Maintenance Plan
  204
  - Performance Interval
    204
  - Cleaning
    204
  - Replacing Wear Parts
    204
  - Visual Inspection
    204
  - Performance Test
    205
- Housing
  206
  - Front Screen
    206
  - Front Hood
    207
  - DPM Rear Hood
    207
  - Blower (DPM)
    209
  - Rear Hood (ALX)
    210
  - Blower (ALX)
    210
  - Dust Filter (ALX)
    211
  - Hood Switch
    212
- Material Transport
  213
  - Unwinder (ALX)
    213
  - Deflection Rollers (ALX)
    213
  - Material Dancer Lever (ALX)
    214
  - Contact Pressure Axle at Drawing Roller
    215
  - Contact Axle Sensor
    216
  - Backing Paper Dancer Lever (ALX)
    217
  - Dancer Lever Light Barrier (ALX)
    218
  - Dancer Lever Hall Sensor (ALX)
    219
  - Retrofitting a Hall Sensor Control Unit (ALX)
    220
  - Backing Paper Rewinder (ALX)
    224
  - Rewinder Motor (ALX)
    225
- Ribbon Transport
  226
  - Important Notes
    226
  - Version Overview
    227
  - Ribbon Unwinding Mandrel (Type 2)
    228
  - Ribbon Unwinding Mandrel (Type 3)
    231
  - Ribbon End Sensor
    234
  - Ribbon Rewinding Mandrel (Type 1/2)
    235
  - Ribbon Rewinding Mandrel (Type 3)
    237
  - Setting Belt Tension
    240
  - Setting Braking Torque
    241
  - Ribbon Motor
    244
  - Ribbon Roller
    245
  - Ribbon Tensioner
    245
- Print Module
  246
  - Feed Motor (DPM, ALX)
    246
  - Feed Motor (PEM)
    247
  - Brake Roller Version Overview
    248
  - Brake Roller (Type 1 - DPM, ALX)
    249
  - Brake Roller (Type 2 - DPM, ALX)
    251
  - Setting the Braking Torque
    255
  - Print Roller (DPM, ALX)
    256
  - Print Roller (PEM)
    257
  - Print Roller Drive Belt (PEM)
    258
  - Toothed Belt for Feed Roller (DPM, ALX)
    258
  - Feed Roller Drive Belt (PEM)
    259
  - Feed Roller (DPM, ALX)
    259
  - Feed Roller (PEM)
    260
  - Dispensing Edge
    261
  - Guiding Profile
    262
  - Pressure Roller Unit
    263
  - Pressure Roller (PEM)
    264
  - Material Guide
    266
  - Material End Sensor
    268
  - Punch Sensor
    269
- Printhead
  272
  - General Notes
    272
  - Overview of Printhead Settings
    273
  - Replacing the Printhead
    274
  - Replacing the Printhead Cable
    275
- Printhead Adjustment
  276
- Printhead Lifting Mechanism
  281
  - Printhead Pressure Setting Knob
    281
  - Printhead Lift Sensor
    282
- Boards
  283
  - USI Board (ALX)
    283
  - CPU Board (ALX)
    285
  - USI Board (DPM/PEM)
    287
  - CPU Board (DPM/PEM)
    289
  - Stepper Motor Output Stages
    291
  - Retrofitting M5A Output Stages
    292
  - Operator Panel Board
    294
- Power Supplies (DPM/PEM)
  295
- Power Supplies (ALX)
  304
  - Exchanging or Retrofitting the HME/ME500 Power Supply
    304
- Remote Operator Panel
  307
  - Prerequisites
    307
  - Assembly of Internal Cable (ALX 92X)
    307
  - Assembly of Internal Cable (DPM/PEM)
    307
  - Wall Mounting the Remote Operator Panel
    310
- APSF-Rotary Encoder
  311
  - Prerequisites
    311
  - Assembly of Internal Cables (DPM/PEM)
    312
  - Connecting
    313
Service Electronics Gen. 2

314
- General Notes
  315
  - End of Gen. 2 Electronics
    315
  - Upgrade to Gen 3 Electronics
    315
- Service Electronics Gen
  315
- Handling Boards
  316
  - ESD Protection
    316
  - Handling
    316
- CPU Boards
  317
  - Layout Without Ethernet
    317
  - Layout with Ethernet
    318
  - Connectors
    319
- Output Stage Board
  323
  - Important Notes
    323
  - Layout / Connecting
    323
  - Connectors
    324
- Option Board
  325
  - Layout
    325
  - Connectors
    325
- USI Board
  326
  - Application Notes
    326
  - View
    327
  - Connectors
    327
  - Signal Description (D-Sub 15)
    328
  - Pin Assignment Internal Inputs (CN 300)
    330
  - Signal Description (CN300)
    331
  - Pin Assignment Jumper Block
    331
  - Block Diagram
    332
  - Circuit Diagrams for Signal Inputs
    333
  - Input Signals
    333
  - Circuit Diagrams for Signal Outputs
    334
  - Firmware Update
    336
- USI Testbox
  337
  - Application
    337
  - View
    337
  - Connecting the Test Box
    338
  - Operation
    339
  - Diagram of a USI Input
    340
- Operation Panel 64-XX
  341
  - Layout
    341
  - Connector
    341
- Operation Panel DPM/ALX
  342
  - Layout
    342
  - Connector
    342
- Power Supplies
  343
  - Power Supply Application Notes
    343
  - Me500
    346
  - Characteristics ME500
    350
  - Notes about Retrofitting the ME500
    351
  - Hme Ps 450
    352
  - Characteristics HME PS 450
    354
  - Printhead Voltages
    355
- Settings
  357
  - Sensor Setting
    357
- Sensor Test
  360
  - General Notes
    360
  - Sensors on the CPU Board (64-XX)
    361
  - Sensors on the CPU Board (DPM/ALX)
    362
  - Value Table for Sensor 0.12 (Printhead Temp.)
    362
  - Sensors on the Output Stage Boards
    363
- Options
  364
Service Electronics Gen. 3

370
- General Notes
  372
- Introduction of „Gen. 3 Electronics
  372
- Service Electronics Gen. 3
  372
- Handling Boards
  373
  - ESD Protection
    373
  - Handling
    373
- CPU Board
  374
  - View
    374
  - Lithium Battery
    380
  - Data Interfaces at the Mounting Plate
    381
  - Sensor Connections
    382
- Centronics Daughter Board
  383
  - Application Notes
    383
  - View
    383
  - Pin Assignment
    384
- Compactflash Daughter Board
  385
  - Application Notes
    385
  - View
    385
  - Connecting
    386
- Operation Panel Boards
  387
  - Application Notes
    387
  - View
    387
- M4A Output Stage Board
  388
  - Application Notes
    388
  - View
    388
  - Jumper Settings
    389
  - Pin Assignments
    389
- M5A Output Stage Board
  390
  - Application Notes
    390
  - View
    390
  - Jumper Settings
    391
  - Pin Assignments
    392
- USI Board
  393
  - Application Notes
    393
  - View
    394
  - Connectors
    395
  - Signals at the D-Sub 15 Connector
    395
  - Application of the Internal Inputs at CN 300
    398
  - Signal Description of the Internal Inputs at CN300
    399
  - Pin Assignment Jumper Block
    400
  - Block Diagram
    400
  - Circuit Diagrams for Signal Inputs
    401
  - Circuit Diagrams for Signal Outputs
    402
  - Replacing the Controller
    403
- USI Testbox
  404
  - Application Notes
    404
  - View
    404
  - Connecting the Test Box
    405
  - Operation
    406
  - Diagram of a USI Input
    407
- I/O Board
  408
  - Application Notes
    408
  - View
    408
  - Pin Assignment Serial Interfaces
    409
  - Circuit Diagram RS422 Interface
    411
  - Circuit Diagram RS485 Interface
    411
  - Setting the Interface Parameters
    412
  - Testing the Serial Interface
    412
  - Power Supply Application Notes
    413
  - Nt400
    414
  - Characteristics ME500
    420
  - Hme Ps 450
    421
  - Characteristics HME PS 450
    423
  - Printhead Voltages
    424
- OD Sensor (ALX 92X)
  426
  - Function
    426
  - System Requirements
    426
  - Assembling the OD-Sensor
    427
  - Connecting the OD-Sensor to AI
    429
  - Connecting the OD-Sensor to USI
    431
- Settings
  436
- Sensor Test
  448
  - General Notes
    448
  - Sensors CPU Board (64-XX)
    449
Firmware

453
- Firmware
  454
- Show Installed Firmware Version
  454
- Firmware Components
  455
- Memory Requirement
  455
- Taking over Parameter Settings
  456
- Firmware-Download from the Internet
  457
- Notes about the Update Procedure
  457
- Loading from a Compactflash Card
  458
  - In Standalone Mode
    458
  - Starting the Update Automatically
    458
- Loading Via Data Interface
  459
  - Application Notes
    459
  - System Requirements
    459
  - Installation
    459
  - Starting the Program
    460
- Forced Bootloader Start
  462
  - Application Notes
    462
  - Procedure
    462
- Error Messages
  463
Printer Firmware

464
- About Firmware
  465
  - System Requirements
    465
  - Loaded Firmware Version
    467
  - Download Source
    468
- Updating Firmware
  470
  - Notes about the Update Procedure
    470
  - Update from a Memory Medium
    470
  - Update Via Data Interface
    471
  - Forced Bootloader Start
    472
  - Error Messages
    473
- Appendix
  474
  - Installing a Generic Printer on a Windows 7 Host PC for the Purpose of Firmware Upload
    474
Applicator Interface

477
- Applicator Interface
  478
- Applicator Operation
  478
  - Connecting an Applicator
    480
  - Selecting an Applicator Type
    481
- Signal-Time-Diagrams
  483
  - PEP IV / LA-TO Timed / LA-SO
    483
  - PEP Blow on / LA-TO BO Timed
    484
  - Reverse PEP
    485
  - LTP und LTPV
    486
  - PEP II Sensor / LA-TO Sensor / LA-TO BO Sensor
    487
  - Asa / La-Bo
    488
- Interface Description
  489
  - Important Notes
    489
  - Firmware Requirements
    489
  - Connector Position
    490
  - Connections and Configuration
    492
  - Replacing Older Boards
    494
  - Layout Diagram
    495
  - Circuit Diagrams for Signal Inputs
    497
  - Circuit Diagrams for Signal Outputs
    498
- Pin Assignments
  500
  - Applicator Connection
    500
  - Novexx-Applicator-Connection
    502
  - Machine Status Connection
    503
  - Product Sensor Connection
    505
- Signal Leds
  507
Table of Contents

510
- Please Note -5
  512
  - For Your Safety -5
    512
  - System Requirements -6
    513
- Installation -7
  514
  - Installation of the AI Retrofitting Kit
    514
  - Installing the External Power Supply Kit -11
    518
    
    Exterior Connector -11
    518
    
    Connection to the Power Supply -12
    519
    
    Power Supply -12
    519
    
    Important Setting Instructions
    528
    
    Operating the Parameter Menu
    530
    
    Parameter Menu
    531
    
    Overview Parameter Menus
    533
    
    Understanding the Parameter Overviews
    533
    
    Printer Status
    552
    
    Memory Status
    553
    
    Font Status
    554
    
    Flashdata Status
    557
    
    Service Status
    558
    
    Dottest Endless
    559
    
    Dottest Punched
    559
    
    Reference Label
    560
    
    Rfid Status
    561
    
    Feed Speed
    562
    
    Print Parameters
    562
    
    Print Speed
    562
    
    Material Length
    564
    
    Material Type
    564
    
    Material Width
    564
    
    Print Direction
    565
    
    Punch Offset
    565
    
    Bar Code Multip
    566
    
    Ean Readline
    567
    
    Cut Mode
    571
    
    Cut Position
    573
    
    Cut Speed
    573
    
    Double Cut
    573
    
    Punch Mode
    575
    
    Punch Level
    576
    
    Spooler Mode
    577
    
    Interface Delay
    578
    
    Offline Mode
    578
    
    Printer ID no
    578
    
    Spooler Size
    578
    
    Serial Port Mode
    581
    
    Usb Select
    585
    
    Net Mask
    586
    
    Ethernet Speed
    587
    
    Gateway Address
    587
    
    Port Address
    587
    
    Snmp Agent
    587
    
    Snmp Password
    587
    
    Ftp Password
    588
    
    Web Display Refr
    589
    
    Web Admin Passw
    590
    
    Web Supervisor P
    590
    
    Time Client
    591
    
    Dhcp Host Name
    592
    
    Time Server Ip
    592
    
    Standalone Input
    596
    
    Foil End Warning
    599
    
    Foil Warn Stop
    599
    
    Print Interpret
    602
    
    Character Sets
    603
    
    Character Filter
    604
    
    Easyplug Error
    606
    
    Error Reprint
    606
    
    Foil Mode
    606
    
    Head Resistance
    607
    
    Single Job Mode
    607
    
    Thin Line Emphas
    610
    
    Voltage Offset
    610
    
    Gap Detect Mode
    611
    
    External Signal
    613
    
    Ram Disk Size
    615
    
    Print Info Mode
    617
    
    Reprint Function
    617
    
    Access Authoriz
    618
    
    Realtime Clock
    621
    
    Dispense Counter
    624
    
    Display Mode
    624
    
    Dispensing Mode
    625
    
    Start Source
    626
    
    Calibration Mode
    627
    
    Start Offset
    627
    
    Break Diameter
    641
    
    Error Polarity
    644
    
    Status Output
    644
    
    Status Polarity
    644
    
    Control Prefix
    655
    
    Delimiter Char
    655
    
    Format Prefix
    655
    
    Label Top
    656
    
    Left Position
    656
    
    Manual Calibrate
    656
    
    Error Checking
    657
    
    Error Indication
    657
    
    Image Save Path
    657
    
    Label Invert
    658
    
    Printer Type
    660
    
    Delete Job
    662
    
    Delete Spooler
    662
    
    Store Diagnosis
    663
    
    Store Parameters
    663
    
    Data Blocks del
    664
    
    Log Files Delete
    664
    
    Cutter Exchange
    666
    
    Head Exchange
    666
    
    Roller Exchange
    666
    
    Easyplug Monitor
    668
    
    Ep Monitor Mode
    668
    
    Cutter Test
    669
    
    Matend Tolerance
    669
    
    Sensor Adjust
    669
    
    Feedadjust Label
    670
    
    Punch y Calibr
    670
    
    Memory Card Test
    671
    
    Send Test
    672
    
    Receive Test
    673
    
    Rewinder Adjust
    675
    
    System Date
    677
    
    System Revision
    677
    
    Cutter Number
    680
    
    Head Run Length
    680
    
    Roll Number
    680
    
    Cuts on Knife
    681
    
    Roll Run Length
    681
    
    Total Cuts
    681
    
    Dispensing Cycl
    682
    
    Foil Diameter
    682
    
    Head Strobes
    682
    
    Head Temperature
    682
    
    Operation Time
    682
    
    Serial Number
    683
    
    Fpga Version
    684
    
    Pcb Revision
    684
    
    Production Date
    684
    
    Board Part Numb
    685
    
    Company Name
    685
    
    Pcb Part Number
    685
    
    Work Place
    685
    
    Card Type
    686
    
    Display Serialnr
    686
    
    Flash Mem Size
    687
    
    Space for Jobs
    688
    
    Material End
    727
    
    Ribbon End
    728

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