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K XLN Cassette R410A Indoor Units Outdoor Units R410A K XLN24 RC OU724 RC K XLN24 RC 3PH OU724T RC K XLN30 RC OU830 RC K XLN30 RC 3PH OU830T RC REFRIGERANT HEATPUMP R410A TM K XLN A 0 GB...
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LIST OF EFFECTIVE PAGES LIST OF EFFECTIVE PAGES Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page (when none indicates no changes in the relevant page). All pages in the following list represent effected/ non effected pages divided by chapters.
INTRODUCTION INTRODUCTION General The cassette (900X900) split celling mounted range comprise the RC (heat pump) models, as follows: • Heat Pump K XLN24RC, K XLN30RC, 1PH & 3PH units Main Features The (900X900) Cassette series benefits from the most advanced technological innovations, namely: •...
INTRODUCTION Outdoor Unit It includes : • A Rotary Compressor mounted in a soundproofed compartment • Axial fan. • Outdoor coil with hydrophilic louver fins for RC units. • Outlet air fan grill. • Service valves” flare” type connection. • Interconnecting wiring terminal block.
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INTRODUCTION 1.10 Matching Table 1.10.1 R410A, OUTDOOR UNITS OUTDOOR UNITS MODEL REF’ KXLN24 KXLN30 WNG24 WNG30 SX24 SX30 DLS24 DLS30 OU724ST R410A OU724T ST R410A OU724 RC R410A OU724T RC R410A OU830 ST R410A OU830T ST R410A OU830 RC R410A OU830T RC R410A * - this conbination is out of the lego concept and cannot be matched with other types of indoor units.
PRODUCT DATA SHEET PRODUCT DATA SHEET R410A Model Indoor Unit K XLN-24 Model Outdoor Unit OU7-24 Installation Method of Pipe Flared Characteristics Units Cooling Only Cooling Heating Btu/hr 23100 23100 24150 Capacity 6.77 6.77 7.08 Power input 2.25 2.25 2.33 EER (Cooling) or COP(Heating) 3.01 3.01...
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PRODUCT DATA SHEET Model Indoor Unit K XLN-24 Model Outdoor Unit OU7-24T Installation Method of Pipe Flared Characteristics Units Cooling Only Cooling Heating Btu/hr 23100 23100 24150 Capacity 6.77 6.77 7.08 Power input 2.25 2.25 2.33 EER (Cooling) or COP(Heating) 3.01 3.01 3.04...
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PRODUCT DATA SHEET Model Indoor Unit K XLN-30 Model Outdoor Unit OU830 Installation Method of Pipe Flared Characteristics Units Cooling Only Cooling Heating Btu/hr 28,300 28,300 30,500 Capacity 8.30 8.30 8.94 Power input 2.94 2.94 2.88 EER (Cooling) or COP(Heating) 2.82 2.82 3.10...
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PRODUCT DATA SHEET Model Indoor Unit K XLN-30 Model Outdoor Unit OU830T Installation Method of Pipe Flared Characteristics Units Cooling Only Cooling Heating Btu/hr 28,300 28,300 30,500 Capacity 8.30 8.30 8.94 Power input 2.86 2.86 2.79 EER (Cooling) or COP(Heating) 3.20 Energy efficiency class Power supply...
RATING CONDITIONS RATING CONDITIONS Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units). Cooling: Indoor: C DB 19 C WB Outdoor: 35 C DB Heating: Indoor: C DB Outdoor: 7 C DB 6 C WB Operating Limits 3.1.1 R410A Indoor Outdoor...
PERFORMANCE DATA PERFORMANCE DATA K XLN24 OU724 R410A 1PH/3PH 5.1.1 Cooling Mode at 7.5m Tubing Connection. 230V : Indoor Fan at High Speed. ENTERING AIR WB/DB ID COIL ( °C) ENTERING AIR DATA DB OD COIL (°C) 15/21 17/24 19/27 21/29 23/32 6.91...
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PERFORMANCE DATA 5.1.2 Heating Mode at 7.5m Tubing Connection. 230V : Indoor Fan at High Speed. ENTERING AIR DB ID COIL ( °C) ENTERING AIR WB OU COIL ( °C) 4.09 1.86 3.93 1.99 3.78 6.34 4.40 1.91 4.24 2.02 4.09 6.46 4.67...
PERFORMANCE DATA Pressure Curves. 5.3.1 Cooling. Suction Pressure VS.Outdoor Temp 21/ 15(D B /W B ºC ) 24/ 17(D B /W B ºC ) 27/ 19(D B /W B ºC ) 29/ 21(D B /W B ºC ) 32/ 23(D B /W B ºC ) Outdoor Temp.(DB Discharge Pressure VS.Outdoor Temp 21/ 15( D B / W B ºC )
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PERFORMANCE DATA 5.3.2 Heating. Suction Pressure VS.Outdoor Temp 15 D B (ºC ) 20 D B (ºC ) 25 D B (ºC ) Outdoor Temp.( WB Discharge Pressure VS.Outdoor Temp 25 D B (ºC ) 20 D B (ºC ) 15 D B (ºC ) Outdoor Temp.( WB Revision 0...
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PERFORMANCE DATA K XLN30 OU830 R410A 5.4.1 Cooling Mode at 7.5m Tubing Connection. 230V : Indoor Fan at High Speed. ENTERING AIR WB/DB ID COIL ( °C) ENTERING AIR DATA DB OD COIL (°C) 15/21 17/24 19/27 21/29 23/32 8.47 8.96 9.38 9.79...
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PERFORMANCE DATA 5.4.2 Heating Mode at 7.5m Tubing Connection. 230V : Indoor Fan at High Speed. ENTERING AIR DB ID COIL ( °C) ENTERING AIR WB OU COIL ( °C) 5.16 2.30 4.97 2.45 4.77 2.58 5.56 2.36 5.36 2.49 5.16 2.63 5.90...
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PERFORMANCE DATA K XLN30 OU830T R410A 5.5.1 Cooling Mode at 7.5m Tubing Connection. 230V : Indoor Fan at High Speed. ENTERING AIR WB/DB ID COIL ( °C) ENTERING AIR DATA DB OD COIL (°C) 15/21 17/24 19/27 21/29 23/32 8.47 8.96 9.38 9.79...
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PERFORMANCE DATA 5.5.2 Heating Mode at 7.5m Tubing Connection. 230V : Indoor Fan at High Speed. ENTERING AIR DB ID COIL ( °C) ENTERING AIR WB OU COIL ( °C) 5.16 2.23 4.97 2.38 4.77 2.50 5.56 2.29 5.36 2.41 5.16 2.54 5.90...
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PERFORMANCE DATA Pressure Curves. 5.7.1 K XLN30 OU830 R410A - Cooling: Suction Pressure VS.Outdoor Temp 10.0 21/15(D B /W B ºC ) 24/17(D B /W B ºC ) 27/19(D B /W B ºC ) 29/21(D B /W B ºC ) 32/23(D B /W B ºC ) Outdoor Temp.(DB Discharge Pressure VS.Outdoor Temp...
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PERFORMANCE DATA 5.7.2 Heating. Suction Pressure VS.Outdoor Temp 11.0 10.0 15 D B ( ºC ) 20 D B ( ºC ) 25 D B ( ºC ) Outdoor Temp.( WB Discharge Pressure VS.Outdoor Temp 25 D B ( ºC ) 20 D B ( ºC ) 15 D B ( ºC ) Outdoor Temp.( WB...
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PERFORMANCE DATA Pressure Curves. 5.8.1 K XLN30 OU830T R410A - Cooling: Suction Pressure VS.Outdoor Temp 11.0 21/15(D B /W B ºC ) 10.5 24/17(D B /W B ºC ) 10.0 27/19(D B /W B ºC ) 29/21(D B /W B ºC ) 32/23(D B /W B ºC ) Outdoor Temp.(DB Discharge Pressure VS.Outdoor Temp...
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PERFORMANCE DATA 5.8.2 Heating. Suction Pressure VS.Outdoor Temp 11.0 10.0 15 D B ( ºC ) 20 D B ( ºC ) 25 D B ( ºC ) Outdoor Temp.( WB Discharge Pressure VS.Outdoor Temp 25 D B ( ºC ) 20 D B ( ºC ) 15 D B ( ºC ) Outdoor Temp.( WB...
ELECTRICAL DATA ELECTRICAL DATA Single Phase Units MODEL K XLN 24 K XLN24 K XLN 30 To Outdoor To Indoor(option) To Outdoor Power Supply 1PH – 230V – 50 Hz 1PH – 230V – 50 Hz 1PH – 230V – 50 Hz Max Current, A Circuit Breaker Power Supply Wiring No.
WIRING DIAGRAMS WIRING DIAGRAMS Indoor Unit : K XLN 24 (Power Supply to Indoor) LE G E N D : BK- BLAC K FUSE B U - B LU E Water switch DISPLAY B N - B R O W N PLUG FUSE BOARD...
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WIRING DIAGRAMS Indoor Unit : K XLN24/30 three phase LEG EN D : BK- BLAC K BU - BLU E FUSE CN401 CN401A Water switch DISPLAY BN - BR O W N CN402 CN402A FUSE BOARD O G - O R AN G E CN403 CN403A CN405...
CONTROL SYSTEM CONTROL SYSTEM 11.1 Electronic Control 11.1.1 Introduction The electronic control information is designed for service applications, and is common to the following groups of air-conditioners: • ST/RC group -Cooling only / cooling and heating by heat pump. • SH group -Cooling and heating by heat pump and supplementary heater.
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CONTROL SYSTEM 11.1.3 Main PCB Controller 11-2 Revision 0...
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CONTROL SYSTEM 11.1.4 Display Board PCB Legend Name Plate Cooling LED Heating LED Push Button (Mode) Timer LED STBY LED Operation LED IR Receiver Buzzer 10. Display Port Connection Revision 0 11-3...
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CONTROL SYSTEM 11.2 Control Function 11.2.1 Abbreviations - Alternate Current - Air-Conditioner - ON or OFF status CLOCK - ON/OFF Operation Input, (dry contact) COMP - Compressor - Central Processing Unit - Compensation Temperature Value - Heating Element - High Pressure Control - Hardware - Indoor Condensation Pump - Indoor Coil Temperature (RT2) sensor...
CONTROL SYSTEM 11.3 General Functions 11.3.1 COMP Operation For each Mode including POWER OFF & SB, a Min time delay of 3 min before COMP restarting, excluding DEICING Mode. The Min operation time of COMP under different operating conditions is: Operation Mode Min Operation Time of COMP Heat, Cool, HP protection or Auto Modes...
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CONTROL SYSTEM 11.3.5 Protections High pressure protection is applicable to all operating modes. Deicing control is valid in Heat and Auto Heat Modes only. Defrosting control is valid in Dry, Cool, and Auto Cool Modes. 11.3.6 Thermistors Operation Return air Temp. is detected by RAT in normal Mode, or by RCT (R/C sensor) in I-FEEL Mode.
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CONTROL SYSTEM 11.3.7 RV Fault This test is applied only in compressor units where 4.7kΩ resistor is not connected to the OCT. The test is performed every time the unit is switched from OFF/STBY to OPER in Heat mode or changes operation mode from COOL/DRY to HEAT or (this applies also in AUTO COOL/HEAT mode).
CONTROL SYSTEM 11.4 Cooling Mode 11.4.1 Cooling Mode – General Mode Definition Mode: COOL, AUTO (at Cooling) Temp: Selected desired temperature. Fan: HIGH, MED, LOW, AUTO. Timer: Any I-FEEL: ON or OFF Room Temperature, RT, is detected by: • RAT in normal operation, or •...
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CONTROL SYSTEM 11.4.3 Sequence Diagrams Maintaining room temp at desired level by comparing RT and SPT with user defined IFAN speed. (RT - SPT) [ COMP (WVL) OFAN USER FAN SPEED IFAN Revision 0 11-9...
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CONTROL SYSTEM Maintaining room temp at desired level by comparing RT and SPT with AUTO-IFAN. (RT - SPT) [ COMP (WVL) OFAN IFAN 11-10 Revision 0...
CONTROL SYSTEM 11.5 Heating Mode 11.5.1 Heating Mode - General Compensation Procedure When I-FEEL is OFF during HEAT mode: RT= RAT – CTV. When I-FEEL is ON during HEAT mode: RT= RCT. Type of Indoor Wall Mounted Mobiles / Floor Ceiling Square /Window Ducted Cassettes...
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CONTROL SYSTEM IFAN operation rules for RH group 1) In RH group, IFAN starts when HE starts. When HE switches to OFF, IFAN switches to LOW for 30 sec and then stops. Heaters operation rules for RC and SH groups: 1) For both RC and SH groups, Heaters versus T is as follows: T=SP-RT [ 2) Operation rules for Heaters in RC group:...
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CONTROL SYSTEM Heaters operation rules for RH groups: 1) In RH group, HE operation is according to the difference between RAT and SPT. H E 2 O FF O FF T=SP-RT [ OFAN Operation for RC and SH groups 1) As a general rule for RC and SH groups, excluding protection modes, OFAN starts with the compressor.
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CONTROL SYSTEM 11.6 Heating, RC or SH Group Mode: HEAT, AUTO (at heating) Temp: Selected desired temperature Fan: HIGH, MED, LOW Timer: Any I-FEEL: ON or OFF 11.6.1 Sequence Diagram Maintains room temp. at desired level by comparing RAT or RCT to SPT. (RT - SPT) [ COMP (WVL)
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CONTROL SYSTEM 11.7 Heating, RC or SH Group with Autofan Mode: HEAT, AUTO (at heating) Temp: Selected desired temperature Fan: AUTO Timer: Any I-FEEL: ON or OFF 11.7.1 Sequence Diagram Maintains room temp at desired level by controlling COMP, IFAN and OFAN. (RT - SPT) [ COMP (WVL)
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CONTROL SYSTEM 11.8 Heating, RH Group Mode: HEAT, AUTO (at Heating) Temp: Selected desired temperature Fan: HIGH, MED, LOW Timer: Any I-FEEL: ON or OFF 11.8.1 Sequence Diagram Maintains room temp at desired level by controlling Heating Elements: HE1 or HE2. (RT - SPT) in H/M/L IFAN...
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CONTROL SYSTEM 11.9 Heating, RH Group, with AUTOFAN Mode: HEAT, AUTO (at Heating) Temp: Selected desired temperature Fan: AUTO Timer: Any I-FEEL: ON or OFF 11.9.1 Sequence Diagram Maintains room temp. at desired level by controlling the 2-Stage Electric Heaters. (RT - SPT) in IFAN 30 sec...
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CONTROL SYSTEM 11.10 Automatic Cooling or Heating 11.10.1 Automatic Cooling or Heating - General The AUTO Mode is for models with compressor and the WVL-RH only. The WVL-ST, RC and SH units do not work in AUTO Mode. Mode Definition Mode: AUTO Temp: Selected desired temperature...
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CONTROL SYSTEM 11.10.2 Sequence Diagrams Auto Cooling or Heating, RC or SH Groups Maintains room temp. at desired level by selecting between cooling and heating modes. (RT - SPT) [ Auto Heat Mode Auto Cool Mode Auto Heat Mode > 4 min >...
CONTROL SYSTEM Auto Cooling or Heating RH Group Maintains room temp. at desired level by selecting between Cooling or Heating Modes. (RT - SPT) [ Auto Heat Mode Auto Cool Mode Auto Heat Mode COMP & OFAN > 3 min >...
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CONTROL SYSTEM (RT - SPT) [ Time [min] DRY-ON DRY-OFF IFAN 5 minutes COMP ON time COMP & OFAN 6 min Max 15 minutes Max 15 minutes Note 2 Note1 & HE2 NOTES 1. When DRY is ON, the COMP is forced OFF for 3.5 min (longer than the 3 min Min COMP- OFF time) after every 15 min of continuous COMP operation.
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CONTROL SYSTEM 11.11.2 DRY, SH or RH group Mode: Temp: Selected desired temperature Fan: LOW (automatically selected by software) Timer: Any I-FEEL: Any Control function Reduces room humidity with minimum temp. fluctuations by operating in Cool Mode with LOW speed IFAN and HE. (RT - SPT) [ Time [min] IFAN...
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CONTROL SYSTEM 11.12 Protection 11.12.1 Cooling Mode Protections Indoor Coil Defrost Mode: COOLING, DRY, AUTO Temp: Selected desired temp. Fan: Timer: I-FEEL: ON or OFF Control Function Protects the indoor coil from ice formation at low ambient temperatures. ICT [ OFAN COMP IFAN...
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CONTROL SYSTEM High Pressure Protection Mode: (AUTO) COOLING or DRY Temp: Selected desired temperature Fan: Timer: Any I-FEEL: ON or OFF Control Function To protect the COMP from the high pressure build-up in the outdoor coil during normal cooling operation, by switching OFF the IFAN and COMP. OCT [ For all models except WAX &...
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CONTROL SYSTEM 11.12.2 Condensation Pump. Mode: Cool, Dry, Auto Temp: Selected desired temperature Fan: Timer: Any I FEEL: Control function: Prevent Condensed water from Overflowing. Overflow when Overflow when unit is ON unit is OFF Overflow Water Level Normal OPER BLINK COMP/WVL is COMP...
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CONTROL SYSTEM 11.12.3 Heating Mode Protections Outdoor Coil Deicing (excluding RH Group) Mode: HEATING, AUTO (at heating) Temp: Selected desired temperature Fan: Timer: Any I-FEEL: Any Control function To protect the outdoor coil from ice formation by controlling COMP & RV operation. 1) Deicer Activation Algorithm a) Static deicer threshold is -5°C b) Dynamic deicer threshold changes of 3°C in 3 minutes in the OCT...
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CONTROL SYSTEM 2) Deicing procedure OCT [ (DDT) 3 min 3 min max 12 min. COMP DI (note 1) DI (note 2) OFAN IFAN is forced to Low Speed IFAN HEs are forced ON Note 3 IFAN HEs are forced OFF OPER BLINK NOTES...
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CONTROL SYSTEM High Pressure Protection (excluding RH Group) Mode: (AUTO) HEATING Fan: Timer: Any I-FEEL: ON or OFF Control Function Protects the compressor from high pressure by switching OFF the OFAN and COMP. ICT [ For all models except WAX For WAX model COMP is forced OFF COMP...
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CONTROL SYSTEM 11.13 Forced Operation (Excluding PRX & PXD Models) Forced operation allows units to start, stop and operate in cooling or heating in preset temp. according to the following table: Forced Pre-set Temp for : Pre-set Temp for : Operation Mode MBX, P2000, PX Models FCD, RWK ,ELD, ECC, WAX, WNX, WMN Models...
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CONTROL SYSTEM 11.14 SPT Adjustment in Sleep Mode • In COOL, AUTO COOL or DRY modes, the SPT adjustment is positive (from 0 to +3 • In HEAT or AUTO HEAT modes, the SPT adjustment is negative (from 0 to -3 •...
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CONTROL SYSTEM 11.14.1 Time Adjustment in SLEEP Mode In 10V4, the user can make use of the Off-Timer to extend the Sleep Time from 7 hours to 12 hour (max). The operation of the new “Extended Sleep Mode” is illustrated by the graphs below.
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CONTROL SYSTEM 11.15 Controller Self-Test Procedure 11.15.1 By Shorting Test Jumper J1 SELF-TEST FLOW CHART FOR CONTROLLER (VERSION 4V5 OR HIGHER) SHORT JUMPER Step 1 RC/ST TEST (CONTROL PCB) MODEL CONFIGURATION TEST PRESS ON Step 2 POWER STEP MOTOR TEST BUTTON FREQUENCY TEST...
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CONTROL SYSTEM 11.15.2 By Remote Control Settings: STEP 1: TURNING ON THE POWER. Turn ON the power, make sure that the unit is in operation. STEP 2 : ENABLE SELF-TEST MODE 1) Use the remote control to send the first settings to display / indoor unit HEAT mode, HIGH IFAN, set temperature to 16 ºC, no I-FEEL Sleep or any other timer settings are needed.
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CONTROL SYSTEM STEP 3: AUTO LED WALK TEST. 1) All the LEDS will turn OFF. 2) All the LEDS will turn ON for 1 second one by one in the following sequence: STAND-BY ð OPERATE ð TIMER ð FILTER ð COOL ð HEAT. 3) In PRX all the LEDS will turn ON for 1 second one by one in the following sequence : 18 °c ð...
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CONTROL SYSTEM Fail condition: 0 sec - STAND-BY is turned ON 3 sec - STAND-BY, OPER, TIMER and FILTER are turned ON When the timing reset test is completed, the next test will start automatically. STEP 8: MEMORY TEST (EEPROM) The test purpose is to check if the memory is functioning correctly.
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CONTROL SYSTEM 11.16 System Diagnostics Pressing Mode button for 5-10 seconds in SB or any other operation mode will activate the DIAGNOSTICS mode, acK XLNowledged by 3 short beeps and lighting of COOL and HEAT LEDs. In DIAGNOSTICS mode, system failures will be indicated by the blinking of HEAT & COOL LEDs.
TROUBLESHOOTING TROUBLESHOOTING SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Power supply indicator Check power supply. If power No power supply. (Red LED) does not light supply is OK, check display and display wiring, if OK, replace PCB. Unit does not respond to Remote control Check remote control remote control command.
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TROUBLESHOOTING SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION One of the protections is Control problem or Perform diagnostics to detect activated and compressor refrigeration system active protection, and take is stopped with no problem. action accordingly. apparent reason. Compressor motor is noisy Wrong phase order to Check compressor phase and no suction is present.
EXPLODED VIEWS AND SPARE PARTS LIST EXPLODED VIEWS AND SPARE PART LISTS 13.1 Exploded view of Indoor unit: K XLN24,30 Revision 0 13-1...
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EXPLODED VIEWS AND SPARE PARTS LIST 13-2 Revision 0...
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EXPLODED VIEWS AND SPARE PARTS LIST 13.2 Spare part list of Intdoor Unit: K XLN Spare Part List of K XLN24/30 CODE Part Name Quantity Capacity 4518042 PCB Ass'y 4523482 Transformer 4523162 E-Parts Box Cover1 2114200004 E-Parts Box Cover2 2114200005 E-Parts Box Ass'y 2114200008 Room Temperature Sensor Ass'y...
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Control box 2114200011 LED holder 2114200007 Display PCB 4523483 Cover, control box 2114200022 452997004 Front Panel Airwell Back board, Air out 1 2114200016 Back board, Air out 2 2114200017 Back board, Air out 3 2114200018 Back board, Air out 4 2114200019...
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EXPLODED VIEWS AND SPARE PARTS LIST 13.3 Exploded view of outdoor unit: ONG Revision 0 13-5...
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EXPLODED VIEWS AND SPARE PARTS LIST 13-6 Revision 0...
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EXPLODED VIEWS AND SPARE PARTS LIST 13.4 Spare part list of Outtdoor Unit: Spare Part list for GC24ST R410A Part Item Description Quantity Number 4517144 FAN COVER PP+UV 452795700 PAINTED LEFT CABINET ASSY 452881901 Base plate paint assy. 4516786 PAINTED RIGHT CABINET ASSY 4516985 Partition Plate 455000301...
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EXPLODED VIEWS AND SPARE PARTS LIST Spare Part list for GC24RC R410A Part Item Description Quantity Number 4517144 FAN COVER PP+UV 452795700 PAINTED LEFT CABINET ASSY 452881901 Base plate paint assy. 4516786 PAINTED RIGHT CABINET ASSY 4516985 Partition Plate 455000301 Compressor Capacitor 55uF (CBB65) 455000104 Capacitor for fan motor 4uF (CBB61S)
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78284 GUYANCOURT Cedex Tél. 33 1 39 44 78 00 Fax 33 1 39 44 11 55 www.airwell.com With a concern for a constant improvement, our products can be modified without notice. Photos non contractual. 1 bis,Avenue du 8 Mai 1945...
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