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Honeywell XYR 5000 Series User Manual

Wireless dual discrete input transmitter, 900 mhz ism band
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Table of Contents
Wireless Dual Discrete
Input Transmitter
User Manual
900 MHz ISM Band
FCC Certification
XYR 5000 Line
34-XY-25-13
Rev. 5
08/06

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Summary of Contents for Honeywell XYR 5000 Series

  • Page 1 Wireless Dual Discrete Input Transmitter User Manual 900 MHz ISM Band FCC Certification XYR 5000 Line 34-XY-25-13 Rev. 5 08/06...
  • Page 2 Phoenix, AZ 85027 In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.
  • Page 3 34-XY-25-13 Rlse. 5 08/06 Initial Release Contacts World Wide Web The following lists Honeywell’s World Wide Web sites that will be of interest to our industrial automation and control customers Honeywell Organization WWW Address (URL/e-mail) Corporate http://www.honeywell.com Industrial Measurement and Control http://content.honeywell.com/imc/...
  • Page 4: Table Of Contents

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Table of Contents 1. INTRODUCTION..................... 6 1.1................6 SING UIDE 1.2................6 BOUT THE EVICE 1.3..................7 NPACKING 1.4..............7 OFTWARE OMPATIBILITY 2. QUICK START....................9 3. INSTALLATION.................... 11 3.1.
  • Page 5 Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Table of Figures 2-1: I ................9 IGURE NPUT WITCH IRING ......12 3-1: E IGURE XAMPLES OF NCORRECT RANSMITTER OSITIONING ..............15 3-2: M RSSI M IGURE AP TO ................. 16...
  • Page 6: Introduction

    1.1. Using This Guide This guide is designed to assist in installing, operating, and maintaining Honeywell Model WW591 and WW592 Transmitters. The Guide is broken into sections as follows: Section 2: Quick Start This section summarizes what must be done in order to get the device installed, configured, and in operation quickly.
  • Page 7: Unpacking

    1.4. Software Compatibility Software for Honeywell is revised periodically. Internal device software may contain portions that are not compatible with previous versions of Wireless Management Toolkit (WMT) software.
  • Page 8 Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter If you use the Analog/Digital Output Module (Models A Option, B Option or C Option) with this Transmitter, firmware version 1.70 needs to be downloaded to the Analog/Digital Output Module. Rev 5...
  • Page 9: Quick Start

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Quick Start This section summarizes what must be done in order to get the device installed, configured, and in operation quickly. However, it does not provide detailed or how-to information to perform the tasks outlined.
  • Page 10 Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter If the “RF OFF” message is being displayed on the Transmitter LCD, perform the following: • Set the RF CHAN setting equal to the Base Radio’s RF Channel. If “NO RF” is being displayed on the Transmitter LCD, check the following: •...
  • Page 11: Installation

    In this section, mechanical installation instructions are discussed for the various setup capabilities of the Switch Input Transmitter. The Honeywell Wireless Dual Discrete Input Transmitter is a rugged device, but it provides much better performance if installed with careful consideration, as noted in this guide. It may be utilized in any...
  • Page 12: Figure 3-1: Examples Of Incorrect Transmitter Positioning

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter • Only place the Transmitter in ambient operating temperatures of -40°F to 185°F (-40°C to 85°C). Figure 3-1, shown below, gives examples of incorrect setups according to the previously mentioned parameters. Figure 3-1: Examples of Incorrect Transmitter Positioning Because there are so many setup possibilities we cannot cover them all.
  • Page 13 Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter different groups. Note that this only applies to Transmitters that are communicating with the same Base Radio. The groups are defined in the following table: Group RF ID Range 8-14 15-21 22-28...
  • Page 14: Testing Communications

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter 3.2. Testing Communications Remember, proper placement of the Transmitter will optimize your RF communication range and capabilities. Perhaps the best test to perform before mechanically mounting the unit is a quick hand-held test. There are two types of tests you can conduct: the RSSI (Received Signal Strength Indicator) Diagnostic and the Link Test.
  • Page 15: Figure 3-2: Menu Map To Rssi Mode

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter > > > > > > > Greater Less than Between Between Between Between Between than -105 dBm & -100 dBm & -95 dBm & 90 dBm & -85 dBm & -...
  • Page 16: Link Test

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter 3.3. Link Test The Link Test measures the wireless link performance of a Transmitter running in its normal operating mode. Messages are sent from the Transmitter to the Base Radio at a predefined interval called the Transmit Rate (see Section 6.1).
  • Page 17 Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter When enough messages have been observed, a link strength will be shown on the display. >>>>> indicates the strongest link, while > indicates the weakest link. The Link Test will continue to be evaluated and the rating on the screen may adjust itself.
  • Page 18: Figure 3-4: Transmitter Link Test

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Link Test Figure 3-4: Transmitter When enough messages have been observed, a link strength will be shown on the display. >>>>> indicates the strongest link, while > indicates the weakest link. The Link Test will continue to be evaluated and the rating on the screen may adjust itself.
  • Page 19: Figure 3-5: Wmt Transmitter View

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Transmitter View Figure 3-5: WMT Select Wireless Data Loss Test… from the popup menu. The Wireless Data Loss Test window appears (Figure 3-6). The name of the Transmitter being tested appears in the title bar in parenthesis.
  • Page 20: Electrical Installation

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Data Loss Test Figure 3-6: Wireless In the top of the window, you can configure the test to run for a specified amount of time. The longer the test, the more data the test will have to do an evaluation.
  • Page 21: Figure 3-7: Input Switch Wiring Diagram

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter The most common application for the switch inputs is to monitor a contact closure. However, the input switches must only be attached to simple devices. A simple device is one that meets the conditions set forth in the Intrinsic Safety Control Drawing, which can be found in the Technical Specifications section of this guide.
  • Page 22: Figure 3-8: Menu Map To Enable The Input Switches

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter contact closure is indicated as a ‘C’ on the Transmitter View for each input switch (see WMT User Guide section 8.1). After the Input Switch has been wired, it needs to be enabled.
  • Page 23: Figure 3-9: Input Switch Configuration Using Wmt

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Figure 3-9: Input Switch Configuration using WMT Rev 5 User Manual - 23 - 08/06...
  • Page 24: General Configuration

    WMT instead. This is to prevent simultaneous changes from taking place. If you wish to discontinue use of the software and want these menus re-instated, you must contact your Honeywell Sales Representative. Rev 5 User Manual...
  • Page 25: Transmitter Displayed Messages

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter 4.2. Transmitter Displayed Messages To turn the Transmitter on, press and hold both the NEXT and ENTER buttons for a few seconds. Upon power up, the Transmitter will display the Power-Up Sequence, and then go into the Operations Sequence.
  • Page 26: Overall Configuration Menu Map

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter 4.3. Overall Configuration Menu Map A complete Transmitter Menu Map is shown in Appendix C. Below is an overall view of the configuration menu to aid the user in setting up the Transmitter for proper operation.
  • Page 27: Setting A User Password

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter The user may choose from A-Z, 0-9, a dash (“-“), and an underscore (“_”). The underscore has a special meaning to the software inside the Transmitter. For example, if you have a Tag Name that is only 5 characters long, then you do not want to wait for the rest of the 16 characters to be displayed on the LCD.
  • Page 28: Figure 4-5: Setting A User Password

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Figure 4-5: Setting a User Password You can set the Transmitter password for this device by entering a four-digit number in the Transmitter Password field. Once a password has been entered, click OK to save and download the password to the Transmitter.
  • Page 29: Resetting All Transmitter Settings

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter 4.6. Resetting All Transmitter Settings To reset all Transmitter settings to their default state, you must navigate to the DEFAULT menu option in the CONFIG menu via the keypad. Note Once at the default menu option, pressing the ENTER button will display ‘RESET?’...
  • Page 30: Configuring The Rf Communications

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Configuring the RF Communications In order for the Transmitter and the Base Radio to communicate, they must be on the same RF Channel and must be transmitting at the same Baud Rate. While all Transmitters and Base Radios are...
  • Page 31: Baud Rate Selection

    Once in the RF Channel menu, increment it by pressing the NEXT button. When selecting this value, do not choose an RF Channel that is currently being used by other Honeywell Wireless Systems as this can cause communication problems. 5.2.
  • Page 32: Rf Identification (Rf Id) Selection

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter 5.3. RF Identification (RF ID) Selection Each Transmitter is identified by the Base Radio and WMT, according to the RF ID given to that particular unit. Two Transmitters on the same RF Channel CANNOT have the same RF ID (if you do not know the RF Channel, see section 5.1).
  • Page 33: Configuring The Transmit And Sampling Rates

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Configuring the Transmit and Sampling Rates The Transmitter reads the inputs at a rate called the Sampling Rate. For the Switch Input Transmitter this rate is not configurable. The Transmit Rate is the rate at which the Transmitter communicates with the Base Radio.
  • Page 34: Figure 6-1: Menu Map To The Transmit Rate Setting

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter 6.1.1. Configure Normal Transmit Rate from Transmitter Follow the menu map below. Note Once WMT has been used to configure the Transmitter, this menu option will be disabled on the Transmitter LCD Menu.
  • Page 35: The Sampling Rate

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter 6.1.2. Configure the Normal Transmit Rate with WMT Open the configuration dialog box (See Appendix A). In the configuration dialog box click the Transmit Rates tab to display the Normal Transmit Rate information as shown below.
  • Page 36: Enabling The Smart Rate

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter However, anytime there is a change in any of the 11 readings, along with the state of the input, a status byte is set to indicate a transition occurred and the Device Status field in WMT will display the value: Transaction.
  • Page 37: Figure 6-3: Smart Rate Configuration Using Wmt

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter 6.3.1. Configure the Smart Rate with WMT Open the configuration dialog box (See Appendix A). Click on the Transmit Rates tab to display the SmartRate information as shown below. Figure 6-3: Smart Rate Configuration Using WMT Select the Enable SmartRate check box for Input 1 or Input 2 or for both.
  • Page 38: Modbus Supplement

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter 7. Modbus Supplement This section applies only if you are using the Modbus communications option for the Base Radio. If you are not using this option please skip this section. Modbus configuration is discussed in detail in Section 6 of the Base Radio User Guide.
  • Page 39 Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Input Switch 2 changes to closed, the value first displays 17 and then 129. 17 shows us that Input Switch 2 is in Transition (17-16) and 129 shows us that Input Switch 2 is now Closed (129-128).
  • Page 40: Maintaining The Transmitter

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Maintaining the Transmitter Warning! Explosions may result in death or serious injury. Do not remove the instrument cover or open wiring housing in explosive atmospheres when power and communications are on. Instead, remove the Transmitter from the hazardous...
  • Page 41 Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Note The positive end of the battery clip is the end with the red wire. Putting the battery in backwards will blow a fuse. Replace the housing and screw the housing back on.
  • Page 42: Technical Specifications

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Technical Specifications 9.1. WW591, WW592 RF Characteristics • 902 MHz – 928 MHz Frequency Hopping Spread Spectrum, FCC certified ISM license-free band • Up to 3000’ range from Base Radio with clear line of sight; 500’...
  • Page 43 Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Input Characteristics • Max switch impedance 1.0 kOhm • Input Isolation between Input 1 to Input 2 = 20 kOhm Local Configuration • Integrated LCD display with membrane switch buttons • Display cycles through Input 1, Input 2 and error messages, if applicable •...
  • Page 44 Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Figure 9-1: Dimensioned Mechanical Drawing Rev 5 User Manual - 44 - 08/06...
  • Page 45 Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Rev 5 User Manual - 45 - 08/06...
  • Page 46 Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Rev 5 User Manual - 46 - 08/06...
  • Page 47 Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Rev 5 User Manual - 47 - 08/06...
  • Page 48 Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Rev 5 User Manual - 48 - 08/06...
  • Page 49 Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Rev 5 User Manual - 49 - 08/06...
  • Page 50: Appendix A: Opening The Configuration Box In Wmt

    Honeywell Industrial Wireless Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Wireless Dual Discrete Input Transmitter Appendix A: Opening the Configuration box in WMT In WMT, go to the Transmitter View. This view shows the Transmitter information, and allows you to configure and view individual Transmitter data.
  • Page 51: Appendix B: Transmitter Displayed Message Definitions

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Appendix B: Transmitter Displayed Message Definitions his section covers the various messages, displayed on the Transmitter LCD, that occur during operation of the device. Operations Sequence • RF Link Status ⇒ –...
  • Page 52: Appendix C: Transmitter Menu Map

    Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Appendix C: Transmitter Menu Map Transmitter Menu Map Rev 5 User Manual - 52 - 08/06...
  • Page 53 Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter Honeywell Industrial Measurement and Control 2500 W. Union Hills Drive Phoenix, AZ 85027...

This manual is also suitable for:

Ww591Ww592

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