Table of Contents
Advertisement
Slugger
USA101
®
Slugger Portable Magnetic Drilling Machine
OPERATOR'S MANUAL
WARNING!
,
before use
be sure everyone using this machine reads and understands
.
all safety and operating instructions in this manual
EYE PROTECTION
HEARING PROTECTION
NEVER PLACE
LINE VOLTAGE
BEWARE OF
REQUIRED
REQUIRED
FINGERS NEAR
PRESENT
ROTATING
CUTTING AREA OR
MACHINE PARTS
MACHINE ARBOR
United States Patent #5,415.503
MOdEL #USA101 (120V) OR #USA101-2 (240V)
Serial #
Date of Purchase
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Slugger USA101
Summary of Contents for Slugger USA101
- Page 1 EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE BEWARE OF REQUIRED REQUIRED FINGERS NEAR PRESENT ROTATING CUTTING AREA OR MACHINE PARTS MACHINE ARBOR United States Patent #5,415.503 MOdEL #USA101 (120V) OR #USA101-2 (240V) Serial # Date of Purchase...
-
Page 2: Table Of Contents
Slugger Portable Magnetic Drilling Machine Congratulations on your purchase of a Slugger portable magnetic drilling machine. Slugger drilling machines are designed to deliver fast, efficient hole drilling performance in portable applications. Please take a moment to complete and mail your product warranty registration card. Doing so will validate your machine’s warranty period and ensure prompt service if needed. -
Page 3: Important Safety Instructions
important safety instructions WARNING! when using electric tools basic safety precautions should always be followed to reduce risk of fire electric shock and personal injury READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE. 1. keep work Area clean Cluttered areas and benches invite injuries. •... - Page 4 important safety instructions 13. Maintain Tools with care Keep tools sharp and clean for better and safer performance. • Follow instructions for lubricating and changing accessories. • Inspect tool cords periodically and if damaged, have repaired by authorized service facility. •...
-
Page 5: Special Instructions
8. Always use proper tooling. Keep cutters securely fastened. 9. Do not use dull or broken cutters. 10. Do not use Slugger drilling machines on surfaces or materials being welded. Doing so can damage the machine’s electrical components. 11. Beware of slugs ejected at end of cut. They become HOT during the cut. -
Page 6: Grounding Instructions And Extension Cords
If the cord or plug is damaged, have it repaired before using. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician. The USA101 must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. -
Page 7: Operating Instructions & Contents Of Package
& operating instructions contents of package Remove all contents from packaging and inspect to ensure no damage was incurred during shipping. Your USA101 package should also include the following: description part OPERATOR’S MANUAL U14200 MAGNET NOTICE WARNING 0107D0C 1 SHUNT INSTRUCTIONS... -
Page 8: Before The Cut, Ready To Cut & After The Cut
4. Place Slugger machine on workpiece with pilot pin over the center of hole to be drilled. 5. Connect machine to power source. 6. Lower Slugger cutter to surface of material to be cut. NOTE: Coolant flow starts when pilot pin contacts work surface. Coolant flow can be stopped by lifting pilot pin off work surface. -
Page 9: Basic Troubleshooting
basic troubleshooting 1. Magnetic base not holding securely Material is too thin to engage magnet. • Surface of material being drilled must be free of chips, debris, rust and mill scale. • Does size of cutter exceed machine’s rated capacity? •... -
Page 10: Regular Maintenance
Drill Point Breakaway 650 lbs. on 1" plate Magnet Base Dimensions 3" x 6-3/8" (76MM x 162MM) Magnet Dead Lift 1480 lbs. on 1" plate Slugger Cutter Diameter (Maximum) 1-1/2" Slugger Depth of Cut (Maximum) 2" 1" note magnetic base requires minimum... -
Page 11: Wiring Diagram
wiring diagram MAGNET CABLE VOLTAGE JUMPERS POWER-PANEL CABLE MOTOR CABLE REED SWITCH CABLE PCB & WIRE ASSEMBLY... -
Page 12: Machine Breakdown
machine breakdown... -
Page 13: Machine Parts List, Motor Slide Breakdown & Parts List
UH0506 24 SCR, CRFHMS M4 X 10 UH0408 25 GUARD ASSEMBLY 100/101 U19006 26 HANDLE, SUPPORT M10 STUD (NEW) U13006 & motor slide breakdown parts list item description part 1 MOTOR, USA101 110V (FOR U69000 ONLY) U69100 MOTOR, USA101 220V (FOR U69002 ONLY) U69101 2 PIN, DOWEL 5 X 14 UH4202 3 USA-101 MOTOR SPACER U63112 4 SCR, CRPHMS M4 X 12 DIN 7985 UH0424 5 WASHER, LOCK M4 EXT. DIN 6798 UH2044 6 NUT, M6 UH4606 7 WASHER, SPLIT 1/4"... -
Page 14: Motor Breakdown
motor breakdown... -
Page 15: Motor Parts List, Panel Breakdown & Parts List
SCR, CRPHMS M4 x 10 - DIN 7985 UH0414 STRAIN BUSHING UH5700 SCR, CRPHMS M5 x 50 - DIN 7985 UH0560 WASHER, LOCK M5 ExT. DIN 6798 UH2054 FIELD, USA101 MOTOR 110V U65103 FIELD, USA101 MOTOR 220V U65104 FIELD INSULATOR U63104 WAVE WASHER UH2614... -
Page 16: Arbor Breakdown & Parts List
UH4044 7 O-RING UH6350 8 FITTING, BRASS BARB 45 DEG UH6100 9 INDUCER, COOLANT U22002 10 PIN, DOWEL ØM6 X 43 UH4208 11 SLEEVE, EXTENSION U22104 12 O-RING, AS-568A-026 1.239 X .070" UH6354 13 USA101 SEALED ARBOR U22200 14 SCR, FPSSS M8 X 8 UH0804 15 SCR, FPSSS M10 X 8 UH0900 16 FIXED PISTON, JM-101 SEALED ARBOR U22108 17 SPRING, JM-101 SEALED ARBOR U27002 18 FLOATING PISTON, JM-101 SEALED ARBOR U22106 19 WASHER, RUBBER .750 X .410 X .125" UH2604 20 WASHER, STEEL .740 X .425 X .060"... -
Page 17: Frame Breakdown & Parts List
& frame breakdown parts list item description part 1 FRAME/HANDLE ASSEMBLY U33100 2 INSULATOR, SLOT LINER U33102 3 SCR, CRFHMS M5 X 10 JIS 1111 UH0512 4 BUSHING, FLANGE 16 X 20.55 X 19.0 U32002 5 GIB, ADJUSTABLE USA101 U33104 6 SCR, HHCS M6 X 25 UH0646 7 WASHER, SPLIT 1/4" UH2402 8 PLATE, GIB ADJUSTMENT U31000 9 SCR, SHCS M6 X 16 UH0624 10 SCR, SSS M6 X 12 FLAT POINT UH0612 11 NUT, M6... - Page 18 & frame sub assembly breakdown parts list item description part FRAME, USA101 U33100U SCR, BHSCS M4 X 10 UH0406 WASHER, INTERNAL M4 UH2046 SCR, SCS M8 X 16 UH0810 HANDLE, DETACHABLE FRAME U33002...
-
Page 19: Other Available Slugger Drills
USA5 120V 18066 2-3/8" 3" USA5 240V 18080 2-3/8" 3" USA5 Ex 120V 18066Ex 2-3/8" 2" USA5 Ex 240V 18080Ex 2-3/8" 2" USA5 ExB 120V 18066ExB 2-3/8" 2" USA5 ExB 240V 18080ExB 2-3/8"...
Need help?
Do you have a question about the USA101 and is the answer not in the manual?
Questions and answers