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Slugger
4 x 4
®
Slugger® Portable Magnetic Drilling Machine
OPERATOR'S MANUAL
WARNING!
,
before use
be sure everyone using this machine reads and understands
.
all safety and operating instructions in this manual
EYE PROTECTION
HEARING PROTECTION
NEVER PLACE
LINE VOLTAGE
BEWARE OF
REQUIRED
REQUIRED
FINGERS NEAR
PRESENT
ROTATING
CUTTING AREA OR
MACHINE PARTS
MACHINE ARBOR
MODEL #17985 (120V) OR #17987 (220V)
Serial #
Date of Purchase
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Summary of Contents for Slugger 17985
- Page 1 EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE BEWARE OF REQUIRED REQUIRED FINGERS NEAR PRESENT ROTATING CUTTING AREA OR MACHINE PARTS MACHINE ARBOR MODEL #17985 (120V) OR #17987 (220V) Serial # Date of Purchase...
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Page 2: Table Of Contents
Portable Magnetic Drilling Machine ® Congratulations on your purchase of a Slugger® portable magnetic drilling machine. Slugger® drilling machines are designed to deliver fast, efficient hole drilling performance in portable applications. Please take a moment to complete and mail your product warranty registration card. Doing so will validate your machine’s warranty period and ensure prompt service if needed. -
Page 3: Important Safety Instructions
important safety instructions WARNING! WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. - Page 4 important safety instructions d) Remove any adjusting key or wrench before turning the power tool on. A wrench or key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
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Page 5: Special Instructions
8. Always use proper tooling. Keep cutters securely fastened. 9. Do not use dull or broken cutters. 10. Do not use Slugger® drilling machines on surfaces or materials being welded. Doing so can damage the machine’s electrical components. 11. Beware of slugs ejected at end of cut. They become HOT during the cut. -
Page 6: Grounding Instructions And Extention Cords
grounding instructions WARNING! Improperly connecting the grounding wire can result in the risk of electrical shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with tool. Never remove the grounding prong from the plug. -
Page 7: Contents Of Package And Getting Started
3. Material that has been flame cut may have become heat-treated and therefore difficult to drill. Avoid drilling near such areas whenever possible. 4. Drilling with the 4x4 in horizontal positions requires a special lubrication for Slugger® cutters. Consult Jancy Engineering for details. -
Page 8: Before, Ready And After The Cut
7. Lower Slugger® cutter to surface of material to be cut. Once the pilot makes contact, coolant will be released down the milled slot on the pilot and into the Slugger® cutter. Coolant flow can be stopped by lifting pilot pin off work surface or shutting off coolant valve. -
Page 9: Basic Troubleshooting
basic troubleshooting 1. Magnetic base not holding securely Material is too thin to engage magnet. • Surface of material being drilled must be free of chips, debris, rust and mill scale. • Size of cutter exceed machine’s rated capacity. • Check magnet face for unevenness, nicks and burrs. -
Page 10: Regular Maintenance
Magnet dead lift 4833 lbs. on 1" plate (2192Kg on 25mm plate) Cutter diameter (maximum) 4" (102mm) 5-7/8" 5-7/8" 3-7/8" Slugger depth of cut (maximum) 3" (77mm) Spindle CL to Guard Face 3-13/16" (97mm) 4-3/4" Spindle CL to Magnet Face 2-9/16" (65mm) Spindle CL to Motor Face 3-15/16"... -
Page 11: Machine Breakdown
machine breakdown Rev. D... -
Page 12: Machine Parts List
machine parts list ITEM DESCRIPTION PART # FRAME 07305 PRESSURE PLATE 07304 M5 X 25 FPSSS UH0552 M5 NUT UH4605 MOTOR ASSEMBLY, 120V 054001 MOTOR ASSEMBLY, 220V 054002 GEAR RACK 07323 M6 X 25 SHCS UH0648 M6 LOCK WASHER UH2062 MOTOR CORD 07420 STRAIN RELIEF... -
Page 13: Control Panel And Arbor Parts List
control panel and arbor assembly parts list ITEM DESCRIPTION PART # PANEL PLATE 054133 MOTOR SWITCH 055706 MAGNET SWITCH 056714 LED SOCKET ASSEMBLY 054134 LED INDICATOR ASSEMBLY 054135 ADHESIVE LOCKING PCB SUPPORT 054133-1 CIRCUIT BOARD 054127 ENCLOSURE 054126 M4 X 10 CRPHMS UH0420 M4 LOCK WASHER UH2044... -
Page 14: Motor Breakdown
motor breakdown Rev. D... -
Page 15: Motor Parts List
motor parts list ITEM DESCRIPTION PART # ITEM DESCRIPTION PART # GEAR CASE 07458 SPECIAL WASHER 07443 LIP SEAL 07367 M5 X 12 DOWEL PIN UH4200 NEEDLE BEARING UH3220 GEARBOX GASKET 04593 SPINDLE SEAL 04807 GEAR CASE COVER 07442 SPINDLE SEAL 04805 M8 LOCK WASHER UH2083... - Page 16 ® other available lugger drills description model max diameter depth capacity USA5 120V 18066 2-3/8" 3" USA5 220V 18080 2-3/8" 3" USA101 120V USA101 1-1/2" 2" USA101 220V USA101-2 1-1/2" 2" USA200 120V HOLEMAKER II 1-3/8" 2" USA200 220V HOLEMAKER II 1-3/8" 2"...
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