Page 1
® Industrial 1295 1296 INSTRUCTION MANUAL This instruction manual applies to machines from the following serial numbers onwards: # 2 730 099 296-12-18 639/002 Betriebsanleitung engl. 06.09...
Page 2
This Instruction Manual is valid for all models and subclasses listed in the chapter "Specifications ". The adjustment manual for the machines can be downloaded free of charge from the internet address www.pfaff-industrial.com/pfaff/de/service/downloads As an alternative to the internet download the adjustment manual can also be ordered in book form under part no.
PFAFF 1295, PFAFF 1296 ..................3 - 1 Possible versions and subclasses ................3 - 2 Maximum speeds of the PFAFF 1295 ................ 3 - 2 Maximum speeds of the PFAFF 1296 ................ 3 - 2 Disposal of the machine ..................4 - 1 Transportation, packing and storage ..............
Threading the bobbin thread and regulating the bobbin thread tension ......9 - 4 Threading needle thread/adjusting needle thread tension on the PFAFF 1295 ..... 9 - 5 Threading needle thread/adjusting needle thread tension on the PFAFF 1296 ..... 9 - 6 Adjusting the stitch counter for the bobbin thread control ........
Safety Safety 1.01 Regulations This machine has been made according to the European regulations indicated in the conformity and manufacturer’s declarations. In addition to this instruction manual, please also observe all generally accepted statutory and other legal requirements, including those of the user’s country, and the valid pollution control regulations! The locally valid regulations of the social insurance institution responsible for occupational accidents, or other supervisory authorities, must be strictly adhered to!
Safety Safety symbols Danger! Special points to observe. Danger of injury to operating or technical staff! Caution Do not operate without finger guard and safety devices. Before threading, changing bobbin and needle, cleaning etc. switch off main switch. Important notes for the user ●...
Safety Notes for operating and technical staff Operating staff .05.01 Operating staff are the persons responsible for setting up, operating and cleaning the mach- ine and for removing any disturbances in the sewing area. The operating staff are obliged to observe the following points, and must: ●...
Safety Danger warnings A working area of 1 m must be kept free both in front of and behind the machine, so that easy access is possible at all times. Never put your hands or fingers in the sewing area during sewing! Danger of injury by the needle! While setting or adjusting the machine do not leave any objects on the table nor in the needle plate area! Objects may be trapped or flung out of the machine!
Proper use Proper use The PFAFF 1295 is a single-needle lockstitch postbed sewing machine with unison feed and large vertical sewing hook. The PFAFF 1296 is a two-needle lockstitch postbed sewing machine with unison feed and large vertical sewing hooks.
Emission sound level at the workplace at appropriate speed (Noise measurement in accordance with DIN 45 635-48-A-1, ISO 11204, ISO 3744, ISO 4871) PFAFF 1295, model C at a speed of 1600 spm.: ........L = 77 dB(A) PFAFF 1296, model C at a speed of 1500 spm.: ........L...
Version CN; CN 11 : ........... For sewing medium-heavy materials Work aids: Subclass -900/56 ..................Thread trimmer Subclass -911/97 ........ Automatic presser foot lift with backtacking system Maximum speeds of the PFAFF 1295 Top feed stroke Version Max. speed (s.p.m.)
Disposal of Machine Disposal of Machine Proper disposal of the machine is the responsibility of the customer. The materials used for the machine are steel, aluminium, brass and various plastic materials. The electrical equipment comprises plastic materials and copper. The machine is to be disposed of according to the locally valid pollution control regula- tions;...
Transportation, packing and storage Transportation, packing and storage Transportation to customer's premises The machines are delivered completely packed. Transportation inside the customer's premises The manufacturer cannot be made liable for transportation inside the customer's premises nor to other operating locations. It must be ensured that the machines are only transported in an upright position.
Explanation of symbols Explanation of symbols In this instruction manual, work to be carried out or important information is accentuated by symbols. These symbols have the following meanings: Note, information Cleaning, care Lubrication Maintenance, repairs, adjustment, service work (only to be carried out by technical staff) 6 - 1...
Controls Controls On/off switch The power supply to the machine is switched on or off by turning switch 1. The illustrated on/off switch is fitted to machines with Quick motors. If other motors are used, a different switch may be fitted.
Controls Pedal (on machines with subclass -911/97) = Neutral position +1 = Sewing -1 = Raise presser foot -2 = Thread trimming (on machines with thread trimmer) Fig. 7 - 03 Knee lever (on machines without subclass -911/97) The presesr foot is raised by pressing knee lever 1.
Controls Key on machine head (on machines with subclass -911/97) If key 1 is pressed during sewing, the machine will switch to reverse sewing. Fig. 7 - 05 Presser bar lifter The presser foot is lifted by raising pres- ser bar lifter 1. Fig.
Controls Feed regulator/reverse sewing The stitch length is adjusted by turning the knurled nut on lever 1. To reverse the sewing direction press lever 1 fully upwards. Fig. 7 - 07 Feed regulator (on machines with subclass -911/97) Turn knurled screw 1 to adjust the stitch length for sewing forwards.
Controls Adjusting nut for the top feed stroke Switch the machine off! Danger due to unintentional starting of the machine! Loosen screw 1 at the back of the machine. Open cover 2. Loosen screw 3 and adjust lever accordingly. Close cover 2 and tighten screw 1. Fig.
Installation and commissioning Installation and commissioning The machine must only be mounted and commissioned by qualified personnel! All relevant safety regulations are to be observed! If the machine is delivered without a table, it must be ensured that the frame and the table top which you intend to use can hold the weight of the machine and the motor.
Installation and commissioning Assembling the motor .01.02 (only on machines with Quick-motor) 109-001 Fig. 8 - 02 ● Assemble motor mounting 1, motor 2, belt guard support 3 and belt pulley 4 as shown in Fig. 8-02. Tightening the V-belt .01.03 ●...
Installation and commissioning Mounting the bottom V-belt guard .01.04 Fig. 8 - 04 109-071 ● Loosen screws 2 and adjust belt guard support 1 so that the motor pulley and V-belt run freely. ● Tighten screws 2. ● Fasten belt guard 3 with screw 4. Fig.
Installation and commissioning Fitting the upper belt guard .01.05 If a large balance wheel is in use, break off corner 1 of belt guard part 3. ● Screw stop piece 2 onto belt guard part 3. ● Screw on belt guard part 3 with screws 4. ●...
Installation and commissioning Fitting the tilt lock .01.07 Switch off the machine! Danger of injury due to unintentional starting of the machine! ● Screw on tilt lock 1, provided in the ac- cessories, using screw 2. Do not operate the machine without tilt lock 1! Danger of crushing between sewing head and table top!
Installation and commissioning Connecting the plug-in connections and earth cables A 14 Fig. 8 - 09 ● Plug adapter cable 1 into control box 2. ● Plug the cable coming from the machine to adapter cable 1 as marked. ● Plug the cable A14 coming from adapter 1 to the sewing head recognition unit 4. ●...
Installation and commissioning Commissioning ● Clean the machine thoroughly and afterwards fill it with oil and oil the machine (see Chapter 10, Care and maintenance). ● Check the machine, particularly its electrical wiring and pneumatic tube connections, for any damage. ●...
Installation and commissioning Basic position of the machine drive unit (only on machines with Quick-EcoDrive and control unit P40ED) ● Switch on the machine. ● Press the TE/speed key twice to select the input mode. ● Select parameter "798" by pressing the corresponding +/- key, and select service level C, see Chapter Selecting the user level in the instruction manual for the control panel.
For all setting-up work the machine must be isolated from its power supply by turning off the on/off switch or removing the machine plug from the electric power socket! Inserting the needle on the bei der PFAFF 1295 Switch the machine off! Danger due to unintentional...
Setting up Inserting the needles on the PFAFF 1296 Switch the machine off! Danger due to unintentional starting of the machine! Only use needles from the system intended for the machine, see Chapter 3 Specifications. ● Set needle bar at top position and loosen screws 1.
Setting up Winding the bobbin thread, regulating the winder tension Fig. 9 - 03 ● Place an empty bobbin 1 on winder spindle 1. ● Thread up as shown in Fig. 9-03 and wind the thread a few ttimes clockwise around bobbin 1.
Setting up Changing the bobbin Switch the machine off! Danger due to unintentional starting of the machine! Removing the bobbin case: ● Set the take-up lever at its highest point. ● Remove the post cover, lift latch 1 and take out bobbin case 2. Inserting the bobbin case: ●...
Setting up Threading needle thread/adjusting needle thread tension on the PFAFF 1295 Fig. 9 - 06 Switch off the machine! Danger of injury due to unintentional starting of the machine! ● Thread needle thread as shown in Fig. 9-06. Be sure to thread the needle from the left.
Setting up Threading needle thread/adjusting needle thread tension on the PFAFF 1296 Fig. 9 - 07 Switch off the machine! Danger of injury due to unintentional starting of the machine! ● Thread needle threads as shown in Fig. 9-07. Be sure to thread the right needle from the left and the left needle from the right.
Setting up Adjusting the stitch counter for the bobbin thread control (only on machines with Quick Motor and P40 (ED) control unit) Please see the description in the separate control panel instruction manual. 9 - 7...
Care and maintenance Care and maintenance Check air pressure ............daily, each time before operation Clean hook area ..........daily, in continuous operation several times Check water bowl of air filter/regulator .......... daily, before operation Oil hook ........................daily General oiling ....................twice a week Oil needle-head parts ...................
Page 36
Care and maintenance Ölen allgemein Fig. 10 - 02 ● Apply oil at all bearing points above the table (see arrows) twice a week. Switch off the machine! Danger of injury due to unintentional starting of the machine! ● Pull knee lever out to the front and tilt machine backwards. ●...
Care and maintenance Only use oil with a medium viscosity of 22.0 mm²/s at 40° C and a density of 0.865 g/cm³ at 15°C! We recommend PFAFF sewing-machine oil, part No. 280-1-120 144. Oiling the sewing hook Switch off the machine! Danger of injury due to unintentional starting of the machine!
Care and maintenance Oiling the needle-head parts Switch off the machine! Danger of injury due to unintentional starting of the machine! ● Remove the faceplate. ● Oil all moving parts and bearing points (see arrows) twice a week. ● Refit the faceplate. Only use oil with a medium viscosity of 22.0 mm²/s at 40°...
Care and maintenance Checking/regulating the air pressure ● Check the air pressure on gauge 1 every time before operation. ● Gauge 1 must show a pressure of 6 bar. ● Regulate this pressure if required. To do so, pull knob 2 up and turn it accordingly.
Care and maintenance Parameter settings (only on machines with Quick-EcoDrive and control unit P40ED) ● The selection of the user level and the alteration of parameters is described in the separa- te instruction manual for the drive unit. Parameter list .08.01 Speed for start backtack B, C...
Page 41
Care and maintenance Rotating direction of the motor 0 - 1 Proportional sensitivity of the 03 - 24 speed control unit 1295 03 - 24 1296 03 - 24 Variant mini-motor, 1 = long, 2 = short 0 - 1...
Circuit diagrams Circuit diagrams Reference list for the Circuit diagrams Control unit Quick P40 ED Control panel BDF S2 Sewing head recognition system (OTE) Sewing lamp (optional) LED stitch counter Sewing motor Main switch Manual backtacking key S1.1 Pedal speed control unit Needle position change key Single stitch key Start inhibitor (E6 stop)
Wearing parts Wearing parts This is a list of the most important wearing parts. A detailed parts list for the complete machine is included with the accessories. In case of loss, the parts list can be downloaded from the internet address www.pfaff-industrial.com/pfaff/de/service/downloads As an alternative to the internet download the parts lists can also be ordered in book form under part no.
Page 50
PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Telefon: +49 - 6301 3205 - 0 Telefax: +49 - 6301 3205 - 1386 E-mail: info@pfaff-industrial.com Gedruckt in der BRD / Printed in Germany / Imprimé en la R.F.A. / Impreso en la R.F.A...
Need help?
Do you have a question about the 1295 and is the answer not in the manual?
Questions and answers