Pfaff 1295 Instruction Manual
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Pfaff 1295 Instruction Manual

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1295
1296

INSTRUCTION MANUAL

This instruction manual applies to machines
from the following serial numbers onwards: 7 262 456
and software version 0435/002.
296-12-19 309/002
Instruction Manual engl. 10.15

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Summary of Contents for Pfaff 1295

  • Page 1: Instruction Manual

    1295 1296 INSTRUCTION MANUAL This instruction manual applies to machines from the following serial numbers onwards: 7 262 456 and software version 0435/002. 296-12-19 309/002 Instruction Manual engl. 10.15...
  • Page 2 Internet download, the adjustment manual can also be ordered as a hard copy under order no. 296-12-19 310/002. Reprinting, copying and translation - including excerpts - from PFAFF instruction books is permitted only with our prior approval and listing of sources.

  • Page 3: Table Of Contents

    Danger warnings ........................8 Proper Use ..........................9 Technical Data s ........................................10 PFAFF 1295 .......................... 10 PFAFF 1296 .......................... 11 Disposal of the Machine ....................12 Transport, Packaging and Storage ................... 13 Transport to the customer's premises ................13 Transport within the customer's premises ................
  • Page 4 Inserting the bobbin case / adjusting the bobbin thread tension ......... 30 Threading the needle thread / adjusting the needle thread tension (with the PFAFF 1295) ....................... 31 Threading the needle thread / adjusting the needle thread tension (with the PFAFF 1296) ....................... 32 Setting the bobbin stitch counter ..................

  • Page 5: Safety

    Fitting or using these products may therefore have negative effects on features which depend on the machine design. We are not liable for any damage caused by the use of non-Pfaff parts.

  • Page 6: Safety Symbols

    Safety Safety symbols Hazard point! Special points of attention. Risk of injury to operating personnel or technical staff! Electric voltage! Danger to operating personnel or technical staff Danger of hands being crushed! Danger to operating personnel or technical staff Caution! Do not operate without finger guard and safety covers! Turn off the main switch before threading, chang- ing the bobbin or needle, cleaning, etc!

  • Page 7: Operating Personnel And Technical Staff

    Safety Operating personnel and technical staff Operating personnel .05.01 Operating personnel are persons responsible for equipping, operating and cleaning the ma- chine and for fault clearance in the sewing area. The operating personnel are obligated to comply with the following points: O The safety instructions provided in the instruction manual must be followed for all work! O Any work method jeopardising machine safety must be refrained from! O Tight-fitting clothing must be worn.

  • Page 8: Danger Warnings

    Safety Danger warnings A work area of 1 m must be kept free in front of and behind the machine to en- sure unobstructed access at all times. Do not reach into the needle range during the sewing operation! Risk of injury from the needle! Do not allow any objects to be placed on the table during the adjustment work! The objects could become jammed or be slung away! Risk of injury from parts flying around!

  • Page 9: Proper Use

    Proper Use Proper Use The PFAFF 1295 is a single needle lockstitch post-bed sewing machine with bottom feed, top feed and needle feed and large vertical hook. The PFAFF 1294 is a two-needle lockstitch post-bed sewing machine with bottom feed, top feed and needle feed and large vertical hook.

  • Page 10: Technical Data S

    Technical Data Technical Data PFAFF 1295 Stitch type: ......................301 (lockstitch) Needle system: ....................... 134-35 Model CN; CN11: ..........for the machining of medium-heavy materials Needle size in 1/100 mm: Model CN; CN11: ......................120 - 150 Stitch length max: Model CN ........................6.0 mm Model CN11 .........................11.0 mm...

  • Page 11: Pfaff 1296

    Technical Data PFAFF 1296 Stitch type: ......................301 (lockstitch) Needle system: ....................... 134-35 Model CN; CN11: ..........for the machining of medium-heavy materials Needle size in 1/100 mm: Model CN; CN11: ......................120 - 150 Stitch length max: Model CN: ........................6.0 mm Model CN11: ........................11.0 mm...

  • Page 12: Disposal Of The Machine

    Disposal of the Machine Disposal of the Machine O It is up to the customer to dispose of the machine properly. O The materials used for the machine include steel, aluminium, brass and various plastics. The electrical equipment consists of plastics and copper. O The machine must be disposed of in accordance with the locally valid environmental pro- tection regulations, with a specialised company being contracted if necessary.

  • Page 13: Transport, Packaging And Storage

    Transport, Packaging and Storage Transport, Packaging and Storage Transport to the customer's premises All machines are completely packed for delivery. Transport within the customer's premises The manufacturer assumes no liability for transport within the customer's premises or to the individual usage sites. Please ensure that the machines are only transported in a vertical position.

  • Page 14: Work Symbols

    Work Symbols Work Symbols Activities to be performed or important information in this instruction manual are emphasised by symbols. The symbols used have the following meaning: Note, information Cleaning, care Lubrication Maintenance, repairs, adjustment, service work (only to be carried out by technical staff)

  • Page 15: Operating Controls

    Operating Controls Operating Controls Main switch Before switching on the ma- chine, raise the take-up lever as far as possible. O Turning the main switch 1 switches the machine on and off. Fig. 7 - 01 Buttons on the machine head (only in machines with backtacking system -911/..) O The machine sews backwards as long as the button 1 is pressed during the sew-...

  • Page 16: Treadle

    Operating Controls Treadle O With the main switch turned on In machines without backtacking system -911/.. = Neutral position = Sewing = Trim thread/ (in machines with thread trimmer -900/56) In machines with backtacking system -911/.. = Neutral position = Sewing = Raise sewing foot = Trim thread/ (in machines with thread...

  • Page 17: Lever For Stitch Length Regulation And Reverse Sewing

    Operating Controls Lever for stitch length regulation and reverse sewing (In machines without backtacking system -911/..) O Turning the knurled thumb screw on lever 1 sets the stitch length. O You can sew in reverse by pressing the lever 1 upwards until you feel it stop. Fig.

  • Page 18: Top Feed Lift Setting

    Operating Controls Top feed lift setting Switch off the machine! Risk of injury due to accidental machine start-up! O Open the cover 1 on the back of the machine, loosen the nut 2 and move accordingly. Fig. 7 - 07 Knee lever (in machines without backtacking system -911/..) O Turning the knee lever 1 in the direction...

  • Page 19: Control Panel (Only In Machines With P40 Cd)

    Operating Controls Control panel (only in machines with P40 CD) The description can be found in the instruction manual for the drive.

  • Page 20: Set-Up And Initial Commissioning

    Set-up and Initial Commissioning Set-up and Initial Commissioning The machine may only be set up and started up by qualified personnel! All of the relevant safety regulations must always be complied with in this process! If the machine was delivered without a table, then the stand and the table top provided must safely support the weight of the machine and its motor.

  • Page 21: Inserting The Sewing Machine Into The Stand

    Set-up and Initial Commissioning Inserting the sewing machine into the stand .01.02 Fig. 8 - 02 O The hinge 1 is screwed to the sewing head base plate. O Insert the sewing machine into the table top. O Insert the sewing head support 2 into the table top hole. Do not operate the machine without the support 2! Risk of damage due to the top-heavy sewing head! Machine can tip over backwards when moving it!

  • Page 22: Tensioning The V-Belt

    Set-up and Initial Commissioning Assembling the motor .01.03 Fig. 8 - 03 O Assemble the motor bracket 1, motor 2, belt guard bracket 3 and belt pulley 4 as shown in Fig. 8-03. Tensioning the V-belt .01.04 O Fit the V-belt O Loosen the nut 1 and tension the V-belt by turning the motor bracket 2 out of position.

  • Page 23: Assembling The Upper V-Belt Guard

    Set-up and Initial Commissioning Mounting the lower V-belt pulley .01.05 Fig. 8 - 05 O Loosen the screws 2 and align the belt guard bracket 1 so that the motor pulley and V-belt run freely. O Use screw 4 to tighten the screws 2 and the belt guard 3. Assembling the upper V-belt guard .01.06 The corner 1 of the belt guard...

  • Page 24: Mounting The Synchroniser

    Set-up and Initial Commissioning Mounting the synchroniser .01.07 O Slide the synchroniser 1 onto the shaft so that the position finger 2 is positioned in the synchroniser groove (see arrow). O Tighten the screws 3. O Insert the synchroniser plug on the con- trol box (see Chapter 8.02 Connecting the plug-in connections and ground cable).

  • Page 25: Connecting The Plug-In Connections And Ground Cable

    Set-up and Initial Commissioning Connecting the plug-in connections and ground cable Fig. 8 - 09 O Insert all plugs on the control box 2 in accordance with their designation. O Insert the "motor" to the bushing E and the bushing M. Caution Inserting the plug incorrectly can damage the control unit! O Attach the following ground cables in order to discharge static electricity.

  • Page 26: Assembling The Reel Stand

    Set-up and Initial Commissioning Assembling the reel stand O Assemble the reel stand as shown in the adjacent illustration. O Then insert the stand into the hole in the table top and secure it with the enclosed nuts. Fig. 8 - 10...

  • Page 27: Initial Start-Up

    Set-up and Initial Commissioning Initial start-up O Inspect the machine, particularly the electric cables, for any damage. O Clean the machine thoroughly and then oil it, see also Chapter 10 Maintenance and Care. O Connect the machine to the compressed air system. The manometer must show a pres- sure of 6 bar.

  • Page 28: Set-Up

    Risk of injury due to accidental machine start-up! Only use needles of the system intended for the machine, see Chapter 3 Technical Data! PFAFF 1245 PFAFF 1246 O Bring the needle bar to the top posi- O Bring the needle bar to the top position.

  • Page 29: Winding The Bobbin Thread, Adjusting The Thread Tension

    Set-up Winding the bobbin thread, adjusting the thread tension Fig. 9 - -03 O Fit the empty bobbin 1 onto the bobbin winder spindle 2 with the rest thread chamber on the outside. O Thread in the thread as shown in Fig. 9 - 03 and wind it round the bobbin 1 a few times in a clockwise direction.

  • Page 30: Removing / Inserting The Bobbin Case

    Set-up Removing / inserting the bobbin case Switch off the machine! Risk of injury due to accidental machine start-up! Removing the bobbin case: O Bring the take-up lever to its top position. O Open the post cover, raise the lever 1 and remove the bobbin case 2.

  • Page 31: Threading The Needle Thread / Adjusting The Needle Thread Tension (With The Pfaff 1295)

    Set-up Threading the needle thread / adjusting the needle thread tension (with the PFAFF 1295) Fig. 9 - 06 Switch off the machine! Risk of injury due to accidental machine start-up! O Thread the needle thread as shown in Fig. 9 - 06. Please ensure that the needle is thread- ed from the left.

  • Page 32: Threading The Needle Thread / Adjusting The Needle Thread Tension (With The Pfaff 1296)

    Set-up Threading the needle thread / adjusting the needle thread tension (with the PFAFF 1296) Fig. 9 - 07 Switch off the machine! Risk of injury due to accidental machine start-up! O Thread the needle thread as shown in Fig. 9 - 07. Please ensure that the right needle is threaded from the left and the left needle is threaded from the right.

  • Page 33: Maintenance And Care

    Maintenance and Care Maintenance and Care Maintenance intervals Cleaning ............daily, several times if in continuous operation Clean the hook area ........daily, several times if in continuous operation General oiling ....................twice a week Oil the hook ..................daily, before start-up Oil the front parts ....................

  • Page 34: General Oiling

    Danger of injury by crushing between the machine and the table top! Only use oil with a centre viscosity of 22.0 mm /s at 40 °C and a density of 0.865 g/cm at 15 °C! We recommend PFAFF sewing machine oil, order no. 280-1-120 144.

  • Page 35: Oiling The Hook

    22.0 mm at 40 °C and a density of 0.865 g/cm at 15 °C! We recommend PFAFF sewing machine oil, Fig. 10 - 03 order no. 280-1-120 144. Oiling the front parts Switch off the machine! Risk of injury due to accidental machine start-up! O Unscrew the face cover.

  • Page 36: Lubricating The Top Feed Driving Eccentric

    Only use lithium grease with a dripping point of 185 °C and a walk penetration of 22 - 25 mm at 25 °C. We recommend Pfaff sewing machine oil Order no. 280-1-120 247. Fig. 10 - 05 Checking / setting the air pressure O Check the air pressure on the manometer 1 before every start-up.

  • Page 37: Cleaning The Maintenance Unit Air Filter

    Maintenance and Care Cleaning the maintenance unit air filter Switch off the machine! Detach the compressed air tube on the maintenance unit Empty the water tank: O The water tank 1 empties itself automatically after the compressed air tube for the maintenance unit has been removed.

  • Page 38: Table Top

    Table top cutout Table Top Table top cutout...

  • Page 39: Table Top Assembly

    Table top assembly Table top assembly 102,5 102,5 Kabelkanal / cable duct...

  • Page 40: Wearing Parts

    This list shows the most important wearing parts. A detailed parts list for the complete machine can be downloaded at www.pfaff-industrial.de/de/service-support/downloads/technical. As an alternative to the Internet download, the parts list can also be requested as a hard copy under order no. 296-12-19 309.
  • Page 41 91-70 0 996-15 PFAFF 1295-900; 1296-900 11-039 171-15 11-108 087-15 91-701 344-15 12-315 110-15 91-011 958-91 91-012 096-15 91-011 957-15 91-012 257-05 PFAFF 1295; 1296 91-010 937-05 (PFAFF 1295; 1295-900) 91-015 519-05 (PFAFF 1296) PFAFF 1296-900 91-176 328-05 91-176 329-05...
  • Page 42 PFAFF Industriesysteme und Maschinen GmbH Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Phone: +49 - 6301 3205 - 0 Fax: +49 - 6301 3205 - 1386 E-mail: info@pfaff-industrial.com Gedruckt in der BRD / Printed in Germany / Imprimé en la R.F.A. / Impreso en la R.F.A...

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