Table of Contents
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Table of Contents
Related Manuals for Marzocchi MZ II 2006
Summary of Contents for Marzocchi MZ II 2006
- Page 1 © Marzocchi Suspension 2006 - MZ II 2006 - MZ II Technical instructions...
- Page 2 © Marzocchi Suspension 2006 - MZ II Exploded view - MZ II - 100 Rif. Code Quantity 2 EXR FEE283 3 EXR FEE282 4 EXR FSW024 5 5081009-TW 7 519074-TW 8 703790-TW 9 5141570-TW 12 533301 13 5321540-TW 14 528172NOK>B...
- Page 3 © Marzocchi Suspension 2006 - MZ II Spare part list - MZ II - 100 Q.ty in the Rif. Code Description model EXR FEE283 ADJUTER EXR FEE282 PLUG UNIT EXR FSW024 WASHER 5081009-TW FORK STEM FPM040 519074-TW SPRING GUIDE FEE434...
- Page 4 © Marzocchi Suspension 2006 - MZ II Exploded view - MZ II - 120 Rif. Code Quantity 2 EXR FEE283 3 EXR FEE282 4 EXR FSW024 5 5081009-TW 7 519074-TW 8 703790-TW 9 5141568-TW 12 533301 13 5321540-TW 14 528172NOK>B...
- Page 5 © Marzocchi Suspension 2006 - MZ II Spare part list - MZ II - 120 Q.ty in the Rif. Code Description model EXR FEE283 ADJUTER EXR FEE282 PLUG UNIT EXR FSW024 WASHER 5081009-TW FORK STEM FPM040 519074-TW SPRING GUIDE FEE434...
- Page 6 © Marzocchi Suspension 2006 - MZ II Technical characteristics: Technical characteristics Single-crown fork with ø 30mm legs. Available travels: 100 mm, 120 mm. Right fork leg damping element: spring with preload mechanical adjustment. Left fork leg damping element: spring with preload mechanical adjustment.
- Page 7 Always grease the seal lips before reassembling. All of the components of Marzocchi forks require the use of metric tools. Use only metric tools. Imperial (US) tools may have similar sizes, but can damage the bolts, making them impossible to loosen or tighten.
- Page 8 © Marzocchi Suspension 2006 - MZ II Install the wheel following the instructions of the manufacturer. For a correct operation of the fork, install the wheel and proceed with the following checks: Check the correct fork-wheel alignment by fully compressing the fork a few times. The wheel should not come into contact with any parts of the fork.
- Page 9 © Marzocchi Suspension 2006 - MZ II Dismantling: Removing the top caps Put the fork in the vice in vertical position, fixing it by the dropouts. Fully unscrew the lock cap (2), with the 21mm socket spanner. Remove lock cap (2).
- Page 10 © Marzocchi Suspension 2006 - MZ II Dismantling: Breaking down the pumping element Remove the bottom pads (1, 2) from the pumping element rod. Pull the pumping element (3) complete with top washer (4), rebound spring (5) and bottom washer (6) off the top of the fork.
- Page 11 © Marzocchi Suspension 2006 - MZ II removing the sealing ring. The old sealing rings and dust seals must not be used again. Dismantling: Removing the guide bushes Use the special extractor to remove the guide bushes. Do not use other tools.
- Page 12 © Marzocchi Suspension 2006 - MZ II...
- Page 13 © Marzocchi Suspension 2006 - MZ II Assembling: Assembling the guide bushes Insert the guide bushes using the special introducers (short type for the top bush and long type for the bottom bush, both with a black finish). Do not use other tools.
- Page 14 © Marzocchi Suspension 2006 - MZ II Insert the sealing ring (3) in its seat with the special introducer (A). Using a hammer, knock in introducer (A) and drive the sealing ring home into the arch-slider assembly. Using a small flat-tip screwdriver, fit the stop ring (2) and check that it fits perfectly into its groove.
- Page 15 © Marzocchi Suspension 2006 - MZ II Assembling: Reassembling the steering crown unit / arch-slider assembly A special spanner shall be used to assemble the bottom nuts. Do not, at any times, use other tools. Fit both dust seals (11) to the stanchions.
- Page 16 © Marzocchi Suspension 2006 - MZ II Assembling: Mounting the top caps Put the fork in the vice in vertical position, fixing it by the dropouts. Using the 21mm socket spanner, tighten cap (1) to the recommended tightening torque (10 Nm ± 1).
- Page 17 During setting don't force the adjusters beyond their limit of travel and don't exceed the max recommended air pressure. To keep the pressure inside the fork’s legs, only use the special MARZOCCHI pump with pressure gauge. The use of any other pump can compromise the inflating operation and cause malfunction or damage to the fork, resulting in an accident, personal injury or death.
- Page 18 © Marzocchi Suspension 2006 - MZ II Do not force the adjuster beyond its limit of travel.
- Page 19 © Marzocchi Suspension 2006 - MZ II Tightening torques Components Tightening torque (Nm) Fork leg top caps 10±1 Pumping element locking bottom nuts 10±1 V-brake locking pins 9±1 MZ II - 100 - MZ II - 120 -...
- Page 20 © Marzocchi Suspension 2006 - MZ II Diagnostics Finding the problem Finding the possible cause Possible solutions proposed Fork doesn't get full travel Oil level too high Check oil levels Fork doesn't get full travel Spring rate too stiff Change to softer spring rate...