Dynabrade Dynorbital-Spirit 59000 Safety, Operation And Maintenance

Dynabrade Dynorbital-Spirit 59000 Safety, Operation And Maintenance

12,000 rpm air powered random orbital sander 3/8" orbit 3/16" orbit 3/32" orbit
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Dynorbital-Spirit
Models:
3/8" Orbit
3/16" Orbit
59000 59010
59015 59025
59001 59011
59016 59026
59002 59012
59017 59027
59003 59013
59018 59028
59004 59014
59019 59029
59005 59100
59020 59105
59006 59101
59021 59106
59007 59102
59022 59107
59008 59103
59023 59108
59009 59104
59024 59109
FOR COMPLETE MODEL DESCRIPTION REFERENCE PAGE 6.
Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating person-
nel as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Safety
Institute (ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the
Use, Care and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for
Standards (EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.
Read and understand tool manual before
work starts to reduce risk of injury to
operator, visitors, and tool.
Eye protection must be worn at all times,
eye protection to conform to ANSI Z87.1.
Respiratory protection to be used when exposed to
contaminants that exceed the applicable threshold
limit values required by law.
Carefully Read all instructions before operating or servicing any Dynabrade
Products offered by Dynabrade are not to be modified, converted or otherwise alerted from the original design without expressed written consent from Dynabrade, Inc.
Tool Intent: Dynorbital-Spirit™ Random Orbital Sander is used for sanding and finishing a variety of materials including wood, metal, plastic, fiberglass, solid surfaces,
composites, rubber, glass and stone.
Training: Proper care, maintenance, and storage of your tool will maximize its performance.
• Employer's Responsibility – Provide Dynorbital-Spirit™ operators with safety instructions and training for safe use of tools and accessories.
Accessory Selection:
• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.
• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.
• Follow tool specifications before choosing size and type of accessory.
• Only use recommended fittings and air line sizes. Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG (10 bars, g) or 150
percent of the maximum pressure produced in the system, whichever is higher. (See Tool Machine Specifications Table.)
• DO NOT use – ......................................................
Warning: Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection.
Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.
Air Tool Manual – Safety, Operation and Maintenance
SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL
3/32" Orbit
59030 59040
59031 59041
59032 59042
59033 59043
59034 59044
59035 59110
59036 59111
59037 59112
59038 59113
59039 59114
WARNING
SAFETY LEGEND
WARNING
WARNING
WARNING
SAFETY INSTRUCTIONS
®
Do Not Use Tool For Anything Other Than Its Intended Applications.
OPERATING INSTRUCTIONS
(Continued on next page.)
12,000 RPM Air Powered Random Orbital Sander
Practice safety requirements. Work alert,
have proper attire, and do not operate tools under
the influence of alcohol or drugs.
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.
Air line hazard, pressurized supply lines and flexible
hoses can cause serious injury. Do not use dam-
aged, frayed or deteriorated air hoses and fittings.
Abrasive Power Tool.
Parts Page Reorder No. PD02•10U
Effective February, 2002
WARNING
WARNING
WARNING

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Summary of Contents for Dynabrade Dynorbital-Spirit 59000

  • Page 1 Abrasive Power Tool. Products offered by Dynabrade are not to be modified, converted or otherwise alerted from the original design without expressed written consent from Dynabrade, Inc. Tool Intent: Dynorbital-Spirit™ Random Orbital Sander is used for sanding and finishing a variety of materials including wood, metal, plastic, fiberglass, solid surfaces, composites, rubber, glass and stone.
  • Page 2: Air System

    Drain Valve 90 PSIG MAX (6.2 Bar) • Dynabrade Air Power Tools are designed to • Ideally the air supply should be free from moisture. operate at 90 PSIG (6.2 Bar/620 kPa) maximum Incorporating a refrigerated air dryer after the...
  • Page 3: Maintenance Instructions

    • Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 95903) for safety information. After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 95842) to the air line and start the tool a few times to lubricate air motor.
  • Page 4: Complete Assembly

    For Models: Dynorbital-Spirit ™ 59000, 59001, 59002, 59003, 59004, 59005, 59006 59007, 59008, 59009, 59010, 59011, 59012, 59013 59014, 59015, 59016, 59017, 59018, 59019, 59020 Complete Assembly 59059, 59022, 59023, 59024, 59025, 59026, 59027 59028, 59029, 59030, 59031, 59032, 59033, 59034 59035, 59036, 59037, 59038, 59039, 59040, 59041 59042, 59043, 59044, 59100, 59101, 59102, 59103 59104, 59105, 59106, 59107, 59108, 59109, 59110...
  • Page 5 Machine Exhaust Assemblies Self Generated Vacuum (Vac-Ready)/Machine Exhaust Central Vacuum/Machine Exhaust Non-Vacuum/Machine Exhaust Non-Vacuum to Vacuum Conversion Kits Index Key Original Converts Non-Vac Tool Part Number Part # Description 3-1/2" (89 mm) Self-Generated Vac-Ready 57118 1 57083 Vacuum Adapter 6 57067 Vac Tube 3-1/2"...
  • Page 6 Drop-in Motor Replacement Complete. Important: Before connecting the sander to the air supply. depress the throttle lever and place 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into the sanders air inlet. The sander should now be tested at 90 PSIG. operating pressure at the sanders air inlet. Operate the sander for 30 seconds to determine if it is operating properly and to allow the lubricating oil to permeate the air motor.
  • Page 7 7. Install the 98451 Rotor Key and 57090 Rotor on the motor shaft balancer. Place the 56073 Vanes into the rotor slots. Note: Vanes should be lubricated with Dynabrade Air Lube P/N 95842 (or equivalent) before installation. 8. Place 59051 Cylinder Assembly over rotor. The “short” line-up post goes toward the front bearing plate.
  • Page 8 Note: Motor should operate at between 11,000 and 12,000 RPM at 6.2 bar (90 PSIG). RPM should be checked with a tachometer. Before operating, we recommend that 2-3 drops of Dynabrade Air Lube P/N 95842 (or equivalent) be placed directly into the air inlet with throttle lever depressed. Operate the machine for approximately 30 seconds before application to workpiece to determine if machine is working properly and safely and to allow lubricating oils to properly dispense through machine.
  • Page 9: Preventative Maintenance Schedule

    This service chart is published as a guide to expectant life of component parts. The replacement levels are based on average tool usage over one year. Dynabrade Inc. considers one year usage to be 1,000 hours or 50% of a man year. Parts included in motor tune-up kit are identified by High Wear and Medium Wear items.
  • Page 10 Random Orbital Sanding Pads Perfectly balanced and weight-mated to Dynorbital ® Spirit Random Orbital Sander. Premium Urethane Pad - Vinyl Face for PSA-Type Discs 3-1/2" 5" 6" Description Dual Purpose Non-Vac Non-Vac 3/8" Thick, Soft Density — 56102 56100 56103 56101 3/8"...
  • Page 11: Optional Accessories

    Self-Contained Dust Collection Systems Easily attach to Dynorbital ® Supreme Random Orbital Sander – Self-Generated Vac-Ready Models. 50694 Mini-Reusable Felt Bag 54284 Mini-Flex-Hose System •New bag design features a one •95580 Air Line 1" dia. x 28" long. micron filter rating. Bag traps over •50638 Flex-Hose 1"...
  • Page 12: Machine Specifications

    Visit Our Web Site: www.dynabrade.com Email: Customer.Service@Dynabrade.com DYNABRADE, INC., 8989 Sheridan Drive • Clarence, NY 14031-1490 • Phone: (716) 631-0100 • Fax: 716-631-2073 • International Fax: 716-631-2524 DYNABRADE EUROPE S.àr.l., Zone Artisanale • L-5485 Wormeldange—Haut, Luxembourg • Telephone: 352 76 84 94 1 • Fax: 352 76 84 95 1 ©...

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