Dynabrade 55126 Safety, Operation And Maintenance Manual

Dynabrade 55126 Safety, Operation And Maintenance Manual

3"dynabuffer 12,000 rpm, for serial no. 13f2196a and higher

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For Serial No. 13F2196A and Higher
3" Dynabuffer
Model:
55126 – 12,000 RPM
FIND THE MOST CURRENT OFFERING OF SUPPORT DOCUMENTS AND ACCESSORIES @ WWW.DYNABRADE.COM
Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel
as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Standards
Institute (ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the
Use, Care and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for
Standards (EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.
Read and understand tool manual before
work starts to reduce risk of injury to
operator, visitors, and tool.
Eye protection must be worn at all times,
eye protection to conform to ANSI Z87.1.
Respiratory protection to be used when exposed to
contaminants that exceed the applicable threshold
limit values required by law.
Some dust created by sanding, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area,
and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Carefully Read all instructions before operating or servicing any Dynabrade
Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design .
Tool Intent: 3" Dynabuffer are specifically designed for clear coat repair. The tool is designed to remove scratches left over from sanding
imperfections in clear coat finishes.
This power tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electrical power.
Training: Proper care, maintenance, and storage of your tool will maximize performance.
• Employer's Responsibility – Provide 3" Dynabuffer operators with safety instructions and training for safe use of tools and accessories.
Accessory Selection:
• Accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.
• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.
• Use only 3" weight-mated Dynabrade back-up pads. Attach 3" foam buffing pads. Do Not use grinding wheels or cut-off wheels.
• Follow tool specifications before choosing size and type of accessory.
• Only use recommended fittings and air line sizes. Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG
(10 Bars, g) or 150 percent of the maximum pressure produced in the system, whichever is higher. (See tool Machine Specifications table.)
Tool Manual – Safety, Operation and Maintenance
SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL
WARNING
SAFETY LEGEND
WARNING
WARNING
WARNING
SAFETY INSTRUCTIONS
Do not use tool for anything other than its intended applications.
Practice safety requirements. Work alert,
have proper attire, and do not operate tools under
the influence of alcohol or drugs.
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.
Air line hazard, pressurized supply lines and flexible
hoses can cause serious injury. Do not use damaged,
frayed or deteriorated air hoses and fittings.
WARNING
®
Abrasive Power Tool.
Parts Page Reorder No. PD10•08
Effective March, 2010
14mm Random
WARNING
WARNING
WARNING
Orbit Motion

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Summary of Contents for Dynabrade 55126

  • Page 1 • Before mounting an accessory, visually inspect for defects. Do not use defective accessories. • Use only 3" weight-mated Dynabrade back-up pads. Attach 3" foam buffing pads. Do Not use grinding wheels or cut-off wheels. • Follow tool specifications before choosing size and type of accessory.
  • Page 2: Air System

    • It is imperative that the correct weight mated back-up pad be used with the tool to avoid excessive vibration. The tool is designed to use a Dynabrade P/N 56142 Pad; this pad has a mass of 30 grams.
  • Page 3: Maintenance Instructions

    • Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 95903) for safety information. After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 95842) to the air line and start the tool a few times to lubricate air motor.
  • Page 4: Complete Assembly

    3" Dynabuffer Model: 55126 Complete Assembly Index Key No. Part # Description 1 56142 3" Pad 2 57069 Balancer Shaft 3 95630 Snap Ring 15-20 N•m 4 59084 V-Seal 5 56052 Bearing 6 55153 Shaft Balancer 7 54673 Key 8 55154 Lock Ring...
  • Page 5: Throttle Body Disassembly

    2. Install the 95492 Screws (part of 96519 Tool Repair Kit) into the two handle bosses in the 55160 Housing. 3. With the shaft balancer (counterbalance) facing up, position 95492 Screws between the vise jaws and secure the 55126 3" Dynabuffer in the vise.
  • Page 6: Shroud Assembly

    Additional Information: It is important to determine that the tool is working properly and safely before applying the tool to the work. Place 2-3 drops of the 95842 Dynabrade Air Lube 10W/NR (or equivalent) directly into the air inlet with throttle lever depressed. Follow tool speed check procedure outlined in Routine Preventative Maintenance section on page 3.
  • Page 7: Preventative Maintenance Schedule

    This service chart is published as a guide to expectant life of component parts. The replacement levels are based on average tool usage over one year. Dynabrade Inc. considers one year usage to be 1,000 hours. Parts Common to all Models:...
  • Page 8: Lifetime Warranty

    If a Dynabrade tool develops a performance problem and an inherent defect is found during normal use and service, Dynabrade will warrant this tool against defects in workmanship and materials for the lifetime of the tool. Upon examination and review at our factory, Dynabrade shall confirm that the tool qualifies for warranty status, and will repair or replace the tool at no charge to the customer.

Table of Contents