Lexmark MS81x Service Manual
  1. Manuals
  2. Brands
  3. Lexmark Manuals
  4. Printer
  5. MS81x
  6. Service manual
Lexmark MS81x Service Manual

Lexmark MS81x Service Manual

Machine type 4063-2xx; 4063-4x0; 4063-63x; 4063-83x
Hide thumbs Also See for MS81x:
Table of Contents

Advertisement

Quick Links

See also: Service Manual
Lexmark MS81x, MS71x Printer
Machine Type 4063-2xx, -4x0, -63x, -83x

Service Manual

•
Start diagnostics
•
Maintenance
•
Safety and notices
•
Trademarks
•
Index
October 18, 2012
www.lexmark.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MS81x and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Lexmark MS81x

Summary of Contents for Lexmark MS81x

  • Page 1: Service Manual

    Lexmark MS81x, MS71x Printer Machine Type 4063-2xx, -4x0, -63x, -83x Service Manual • Start diagnostics • Maintenance • Safety and notices • Trademarks • Index October 18, 2012 www.lexmark.com...

  • Page 2: Parts Catalog

    4063 Parts catalog • “Legend” on page 530 • “Assembly 1: Covers” on page 533 • “Assembly 2: Paper path” on page 535 • “Assembly 3: Fusers” on page 537 • “Assembly 4: Electronics” on page 539 • “Assembly 5: Drive motors” on page 543 •...
  • Page 3 4063 The following abbreviations are used in the parts catalog: • NS (not shown) in the Asm‑index column indicates that the part is procurable but is not pictured in the illustration. • PP (parts packet) in the Description column indicates that the part is contained in a parts packet. Parts catalog...

  • Page 4: Assembly 1: Covers

    4063 Assembly 1: Covers Parts catalog...
  • Page 5 4063 Assembly 1: Covers Asm-index Units/mach Units/FRU Description Removal procedure 40X7678 Rear door “Rear door removal” on page 280. 40X7726 Rear door support 40X7671 Rear lower cover (integrated 550‑sheet tray) “Rear lower cover removal” on page 276. 40X8404 Rear lower cover (integrated 250‑sheet tray) “Rear lower cover removal”...

  • Page 6: Assembly 2: Paper Path

    4063 Assembly 2: Paper path Parts catalog...
  • Page 7 4063 Assembly 2: Paper path Asm-index Units/mach Units/FRU Description Removal procedure 40X7602 Upper redrive “Upper redrive removal” on page 325. 40X7588 Fuser access door (belt fuser printers only) “Fuser access door removal” on page 318. 40X8399 Fuser access door (hot roll fuser printers only) See “Fuser access door removal”...

  • Page 8: Assembly 3: Fusers

    4063 Assembly 3: Fusers Parts catalog...
  • Page 9 40X7743 MS81x Return Program Fuser Type 00, 110-120V “Fuser removal” Letter on page 316. 40X7744 MS81x Return Program Fuser Type 01, 220-240V A4 See “Fuser removal” on page 316. 40X7745 MS81x Return Program Fuser Type 02, 100V A4 “Fuser removal”...

  • Page 10: Assembly 4: Electronics

    4063 Assembly 4: Electronics Parts catalog...
  • Page 11 4063 Assembly 4: Electronics Removal Asm-index Units/mach Units/FRU Description procedure 40X7694 LVPS (universal) “LVPS removal” on page 357. 40X7685 Toner level / imaging unit high voltage contact “HVPS removal” on page 356. 40X7688 Input sensor cable 40X7578 HVPS “HVPS removal” on page 356.
  • Page 12 4063 Removal Asm-index Units/mach Units/FRU Description procedure 40X7572 Controller board (7” tilting display printers only) “Controller board removal” on page 340. 40X7722 Controller board access shield “Controller board access shield removal” on page 342. 40X7692 Toner cartridge smart chip contact with cable “Laser printhead removal”...
  • Page 13 4063 Parts catalog...

  • Page 14: Assembly 5: Drive Motors

    4063 Assembly 5: Drive motors Parts catalog...
  • Page 15 4063 Assembly 5: Drive motors Asm-index Units/mach Units/FRU Description Removal procedure 40X7684 Duplex motor with cable “Duplex motor removal” on page 314. 40X7695 Duplex cooling fan “Duplex cooling fan removal” on page 355. 40X7580 Cartridge cooling fan “Cartridge cooling fan removal”...

  • Page 16: Assembly 6: Duplex

    4063 Assembly 6: Duplex Parts catalog...
  • Page 17 4063 Assembly 6: Duplex Asm-index Units/mach Units/FRU Description Removal procedure 40X7683 Internal duplex with cable 40X7668 Duplex rear flap “Duplex rear flap removal” on page 329. 40X7723 Torsion spring 40X7667 Duplex front flap “Duplex front flap removal” on page 328. 40X7952 Duplex jam release guide 40X7697...

  • Page 18: Assembly 7: Frame

    4063 Assembly 7: Frame Parts catalog...
  • Page 19 4063 Assembly 7: Frame Asm-index Units/mach Units/FRU Description Removal procedure 40X8316 Right control panel hinge, with control panel “Right control panel cable hinge removal” on page 394. 40X7732 Left frame pivot “Left frame pivot removal” on page 319. 40X7733 Right frame pivot “Right frame pivot removal”...

  • Page 20: Assembly 8: Control Panel

    4063 Assembly 8: Control panel Parts catalog...
  • Page 21 4063 Assembly 8: Control panel Asm-index Units/mach Units/FRU Description Removal procedure 40X7700 2.4" LCD control panel 40X7701 4.3" touch screen control panel “Control panel removal (4.3‑inch screen, 7‑inch screen)” on page 372. 40X7875 7" touch screen control panel “Control panel removal (4.3‑inch screen, 7‑inch screen)”...
  • Page 22 4063 Asm-index Units/mach Units/FRU Description Removal procedure 40X8335 Control panel left bezel (MS810dn) “Control panel left bezel removal” on page 390. 40X8336 Control panel left bezel (MS810de) “Control panel left bezel removal” on page 390. 40X8337 Control panel left bezel (MS811n) “Control panel left bezel removal”...
  • Page 23 4063 Parts catalog...

  • Page 24: Assembly 9: Paper Tray

    4063 Assembly 9: Paper tray Parts catalog...
  • Page 25 4063 Assembly 9: Paper tray Asm-index Units/mach Units/FRU Description Removal procedure 40X7712 MPF feeder solenoid 40X7600 MPF pick roller “MPF pick roller removal” on page 301. 40X7601 MPF feed roller flange 40X7742 550-sheet tray 40X8153 250-sheet tray 40X7713 Separator roller assembly “Separator roller assembly removal”...

  • Page 26: Assembly 10: Input Options

    4063 Assembly 10: Input options Parts catalog...
  • Page 27 4063 Assembly 10: Input options Asm-index Units/mach Units/FRU Description Removal procedure 40X8106 550‑sheet tray option “250/550-sheet media tray and drawer assembly removal” on page 397 40X8411 550‑sheet tray option, lockable “250/550-sheet media tray and drawer assembly removal” on page 397 40X8152 250‑sheet tray option “250/550-sheet media tray and drawer...

  • Page 28: Assembly 11: 250-Sheet Tray Option

    4063 Assembly 11: 250-sheet tray option Parts catalog...
  • Page 29 4063 Assembly 11: 250-sheet tray option Asm-index Units/mach Units/FRU Description Removal procedure 40X8160 250-sheet tray option upper interface cable See “Drawer upper interface cable removal” on page 403 40X8156 Sensor (pass through) “Sensor (drawer pass through) removal ” on page 408 40X8158 Sensor (pick) “Sensor (pick) removal”...

  • Page 30: Assembly 12: 550-Sheet Tray Option

    4063 Assembly 12: 550-sheet tray option Parts catalog...
  • Page 31 4063 Assembly 12: 550-sheet tray option Asm-index Units/mach Units/FRU Description Removal procedure 40X8160 550-sheet tray option upper interface cable See “Drawer upper interface cable removal” on page 403 40X7593 Pick roller “Drawer pick roller removal ” on page 399 40X7592 Sensor (pick roller position) “Sensor (pick roll position) removal ”...
  • Page 32 4063 Assembly 13: High capacity input tray option 1 Parts catalog...
  • Page 33 4063 Assembly 13: High capacity input tray option 1 Asm-index Units/mach Units/FRU Description Removal procedure 40X8163 HCIT drawer assembly See “HCIT drawer assembly removal” on page 40X8165 HCIT “HCIT removal” on page 414 Parts catalog...
  • Page 34 4063 Assembly 14: High capacity input tray option 2 Parts catalog...
  • Page 35 4063 Assembly 14: High capacity input tray option 2 Asm-index Units/mach Units/FRU Description Removal procedure 40X8178 Sensor (HCIT pick) with cable “Sensor (HCIT pick) removal” on page 433 40X8177 Sensor (HCIT media low) with flag See “Sensor (HCIT media low) with flag removal”...

  • Page 36: Assembly 15: Output Options

    4063 Assembly 15: Output options Parts catalog...
  • Page 37 4063 Assembly 15: Output options Asm-index Units/mach Units/FRU Description Removal procedure 40X8195 High capacity output expander option “High capacity output expander assembly removal” on page 450 40X8207 Staple finisher option “Staple finisher assembly removal” on page 461 40X8184 Output expander option “Output expander assembly removal”...

  • Page 38: Assembly 16: Output Expander Option

    4063 Assembly 16: Output expander option Parts catalog...
  • Page 39 4063 Assembly 16: Output expander option Asm-index Units/mach Units/FRU Description Removal procedure 40X8186 Output expander rear door “Output expander rear door removal” on page 438 40X8196 Output expander top cover “Output expander top cover removal” on page 437 40X8187 Output expander right cover “Output expander right cover removal”...

  • Page 40: Assembly 17: High Capacity Output Expander Option

    4063 Assembly 17: High capacity output expander option Parts catalog...
  • Page 41 4063 Assembly 17: High capacity output expander option Asm-index Units/mach Units/FRU Description Removal procedure 40X8197 HCOE rear door “HCOE rear door removal” on page 451 40X8196 HCOE top cover “HCOE top cover removal” on page 450 40X8198 HCOE right cover “HCOE right outer cover removal”...
  • Page 42 4063 Assembly 18: Staple finisher option 1 Parts catalog...
  • Page 43 4063 Assembly 18: Staple finisher option 1 Asm-index Units/mach Units/FRU Description Removal procedure 40X8214 Stapler rear door “Stapler rear door removal” on page 462 40X8222 Stapler top cover “Stapler top cover removal” on page 472 40X8213 Stapler paddle drive motor “Paddle drive motor removal”...
  • Page 44 4063 Assembly 19: Staple finisher option 2 Parts catalog...
  • Page 45 4063 Assembly 19: Staple finisher option 2 Asm-index Units/mach Units/FRU Description Removal procedure 40X8212 Tamper drive belt “Tamper drive belt removal” on page 482 40X8209 Media stack flap (right) “Media stack flap (right) removal” on page 475 40X8217 Sensor (bin full send) “Sensor (bin full send) removal”...
  • Page 46 4063 Assembly 20: Mailbox option 1 Parts catalog...
  • Page 47 4063 Assembly 20: Mailbox option 1 Asm-index Units/mach Units/FRU Description Removal procedure 40X8248 Sensor (bin full receive) “Sensor (mailbox bin full receive) removal” on page 505 40X8247 Mailbox media bin full flag “Mailbox media bin full flag removal” on page 504 40X8244 Mailbox controller PCBA “Mailbox controller PCBA removal”...
  • Page 48 4063 Assembly 21: Mailbox option 2 Parts catalog...
  • Page 49 4063 Assembly 21: Mailbox option 2 Asm-index Units/mach Units/FRU Description Removal procedure 40X8250 Mailbox output bin LED assembly See “Mailbox output bin LED assembly removal” on page 510 40X8249 Mailbox belt “Mailbox belt removal” on page 508 40X8251 Mailbox solenoid “Mailbox solenoid removal”...

  • Page 50: Assembly 22: Miscellaneous

    4063 Assembly 22: Miscellaneous Removal Asm-index Units/mach Units/FRU Description procedure 40X4819 RS232C serial adapter 40X5315 SHIP-WITH ISP (2PER) screw 40X5316 14 PIN JST-FOR ISP cable 40X5317 Tee with thumbscrew standoff 40X4826 N8120 GIGABIT INA adapter 40X5315 SHIP-WITH ISP (2PER) screw 40X5316 14 PIN JST-FOR ISP cable 40X5317...
  • Page 51 Letter 40X8421 MS81x Return Program Fuser Maint. Kit Type 01, 220-240V 40X8422 MS81x Return Program Fuser Maint. Kit Type 02, 100V A5 N/A 40X8423 MS81x Return Program Fuser Maint. Kit Type 03, 110-120V 40X8424 MS81x Return Program Fuser Maint. Kit Type 04, 220-240V...

  • Page 52: Assembly 23: Power Cords

    4063 Assembly 23: Power cords Removal Asm-index Units/mach Units/FRU Description procedure 40X0269 Power cord LV, USA & Canada, Latin America 40X0288 Power cord HV, Argentina 40X1766 Power cord HV, Bolivia & Peru 40X0273 Power cord HV, Chile, Uruguay 40X3141 Power cord HV, Paraguay, Austria, Belgium, France, Germany, Italy, Netherlands, Bluemark, Czech &...

This manual is also suitable for:

Ms71x

Table of Contents