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This manual provides troubleshooting and repair
instructions for the generator set models listed on the
front cover.
For engine service procedures not covered in this
manual, refer to the Engine Service Manual listed below.
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability
whatsoever.
Read this manual and carefully follow all procedures
and safety precautions to ensure proper equipment
operation and to avoid bodily injury. Read and follow the
Safety Precautions and Instructions section at the
beginning of this manual. Keep this manual with the
equipment for future reference.
The equipment service requirements are very important
to safe and efficient operation. Inspect the parts often
and perform required service at the prescribed intervals.
Maintenance work must be performed by appropriately
skilled and suitably trained maintenance personnel
familiar with generator set operation and service.
List of Related Materials
Separate manuals contain operation, installation, and
parts information not provided in this manual. Separate
engine Operation and Service manuals are also
available. The following table lists the available manual
part numbers.
Literature Type
Installation Manual
Operation Manual (Generator)
Operation Manual (Engine)
Parts Catalog*
Service Manual (Generator)
Service Manual (Engine)
Service Manual Supplement (Engine)
* One manual combines Generator and Engine information.
Figure 1 Generator Set Literature
TP-6391 9/08
Routine Service Parts
The following table contains part numbers for
recommended spare parts.
generator distributor/dealer for a complete list of service
parts for your generator set or for models or spec
numbers not listed.
Part Description
Backfire flame arrestor
Fuse, (F1) 10 amp,
Fuse, (F2) 10 amp,
Fuse, (F3) 10 amp,
Fuse, (F4) 15 amp,
Fuse, (F5) 15 amp,
Fuse, (F6) 15 amp,
Fuse, (F7) 20 amp,
Oil Filter
Seawater Pump Impeller Kit
Spark Plug
Spray Paint (White)
Zinc Anode
Figure 2 Maintenance and Service Parts
Part Number
TP-5982
TP-6390
TP-6001
TP-5987
TP-6391
TP-6002
TP-6008
Auxiliary Winding
Controller
Customer Connection
Coils/Injectors
ECM, O
Sensor, and Fuel Pumps
2
Voltage Regulator and Battery Charging
Alternator
Starter Motor and Crank Solenoid
Introduction
Contact your Kohler
Part Number
GM24212
358337
223316
223316
283645
283645
283645
GM39266
359771
359978
GM46180
221335
260085
Introduction
9
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