User Manuals: Kohler 4EOZ Marine Generator

Manuals and User Guides for Kohler 4EOZ Marine Generator. We have 2 Kohler 4EOZ Marine Generator manuals available for free PDF download: Service, Installation Instructions Manual

Kohler 4EOZ Service (116 pages)

Marine Generator Sets

Brand: Kohler | Category: Marine Equipment | Size: 13 MB

Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Hot Parts
8
Introduction
11
Service Assistance
11
Section 1 Specifications
13
- General
  13
- Generator
  13
- Service Views
  14
- Engine
  15
- Torque Specifications
  16
Section 2 Operation
17
- Prestart Checklist
  17
- Marine Inspection
  17
- Angular Operation
  17
- Operation in European Union Member Countries
  17
- Exercising the Generator Set
  18
- Starting and Stopping Procedure
  18
  - Controls and Indicators
    18
  - Starting the Generator Set
    19
  - Stopping the Generator Set
    19
  - Engine Safety Shutdown Switches
    19
  - Circuit Protection
    20
- Remote Panel Kits
  20
  - Remote Start/Stop Panel Kit
    20
  - Remote Panel Kit
    20
Section 3 Scheduled Maintenance
21
- General
  21
- Service Schedule-3.5EFOZ and 4EOZ Models
  22
- Lubrication System
  24
  - Oil Specifications
    24
  - Oil Check
    24
  - Oil Change
    24
- Battery
  26
- Generator Storage Procedure
  27
  - Lubricating System
    27
  - Fuel System
    27
  - Cooling System
    27
  - Exterior
    27
  - Battery
    27
Section 4 Intake and Exhaust System
29
- Air Intake Silencer/Filter
  29
- Exhaust System
  30
- Mixing Elbow
  30
Section 5 Fuel System
31
- General
  31
- Fuel Specifications
  31
- Fuel Filter
  32
- Fuel Injector Nozzle
  33
- Excess Fuel Start Device
  35
- The Injection Pump's Fuel Starting Delivery Point
  36
- Fuel Pump Adjustment Timing
  37
- Fuel Pump and Gear Cover Installation
  37
- Bleeding the Fuel System
  38
- Governor
  39
Section 6 Cooling System
43
- Direct Water Cooled
  43
- Thermostat
  44
- Seawater Pump and Impeller
  44
- Siphon Break
  45
- Anticorrosion Zinc Anode
  47
Section 7 Troubleshooting
49
- General
  49
Section 8 Controller Troubleshooting
53
- General
  54
  - On/Off Switch
    54
  - Start
    54
  - Run
    54
  - On/Off Switch (Stop)
    54
- Engine Safety Shutdown Switches
  55
  - Low Oil Pressure (LOP) Shutdown
    55
  - High Water Temperature and High Exhaust Temperature Shutdown Switch
    55
- Operation Sequence
  57
- Troubleshooting
  59
Section 9 Generator Troubleshooting
63
- General
  63
- Theory of Operation
  64
  - Brushless Generator Sets
    64
- Output Voltage and Frequency
  64
  - Voltage Rating and Rotation Speed
    64
  - Bearing
    64
- Rotor Test
  65
- Field Diode Test
  66
- Stator Test
  67
- Alternator Excitation
  68
Section 10 Generator and Engine Disassembly/Reassembly
69
Section 11 Wiring Diagrams
103
- Wiring Diagram, Schematic
  104
- Wiring Diagram, Point-To-Point
  105
Appendix A Abbreviations
107
Appendix B Common Hardware Application Guidelines
109
Appendix C General Torque Specifications
110
Appendix D Common Hardware Identification
111
Appendix E Common Hardware List
112

Kohler 4EOZ Installation Instructions Manual (92 pages)

Marine Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 9 MB

Table of Contents
3
Safety Precautions and Instructions
6
Section 1 Introduction
11
Section 2 Location and Mounting
13
- General Considerations
  13
- Location
  13
- Mounting
  13
Section 3 Cooling System
15
- Ventilation
  15
- Cooling System Components
  15
Section 4 Exhaust System
21
- Types
  21
- Exhaust Lines
  21
- Exhaust System Location, Mounting, and Installation
  22
  - Above-Waterline Installation
    22
  - MID/Below-Waterline Installation
    24
Section 5 Fuel System
27
- Fuel Tank
  27
- Fuel Lines
  28
- Fuel Filters
  28
- Fuel Pump Lift
  28
- Fuel Consumption
  28
Section 6 Electrical System
29
Section 7 Installation Drawings
39
Section 8 Reconnection/Adjustments
77
Appendix A Generator Selection and Wattage Requirements
85
Appendix B Abbreviations
86
Appendix C Generator Set Output Ratings Procedure
88

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