Lexmark CX825 Service Manual

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Service manual (1568 pages)

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Download this manual See also: Service Manual, User Manual

CX825, CX860, XC8155, and

XC8160

7564-336, -337, -536, -537, -596, -598

Service Manual

•

Start diagnostics

•

Maintenance

•

Safety and notices

•

Trademarks

•

Index

January 25, 2016

P/N 12G3414

www.lexmark.com

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Summary of Contents for Lexmark CX825

Page 1 CX825, CX860, XC8155, and XC8160 7564-336, -337, -536, -537, -596, -598 Service Manual • Start diagnostics • Maintenance • Safety and notices • Trademarks • Index January 25, 2016 www.lexmark.com P/N 12G3414...
Page 2 7564 Parts catalog Legend The following column headings are used in the parts catalog: • Asm‑index—Identiﬁes the item in the illustration • P/N—Identiﬁes the part number of a FRU • Units/mach—Refers to the number of units in a printer • Units/opt—Refers to the number of units in an option •...
Page 3 7564 Assembly 1: Covers 1 Parts catalog 1267...
Page 4 7564 Assembly 1: Covers 1 Asm-index Units/mach Units/FRU Description Removal procedure 41X0213 Top cover “Top cover removal” on page 703 ‑‑ 41X0710 Connector access cover 41X0214 Rear upper cover “Rear upper cover removal” on page 672 41X0218 Column inner cover “Column inner cover removal”...
Page 5 7564 Assembly 2: Covers 2 Parts catalog 1269...
Page 6 7564 Assembly 2: Covers 2 Asm-index Units/mach Units/FRU Description Removal procedure 41X0089 Rear left cover “Rear left cover removal” on page 41X0099 Connector access cover -- 41X0088 Rear lower cover “Rear lower cover removal” on page 672 41X0092 Right cover “Right cover removal”...
Page 7 7564 Assembly 3: Covers 3 Parts catalog 1271...
Page 8 7564 Assembly 3: Covers 3 Asm-index Units/mach Units/FRU Description Removal procedure 41X0234 Scanner right upper cover -- 41X0231 Scanner right cover “Flatbed scanner right cover removal” on page 733 41X0235 Scanner front upper cover “Flatbed scanner front upper cover removal” on page 732 41X0232 Scanner front cover 41X0229...
Page 9 7564 Assembly 4: Control panel Parts catalog 1273...
Page 10 7564 Assembly 4: Control panel Asm-index Units/mach Units/FRU Description Removal procedure ‑‑ 41X0903 Model plate (CX825) ‑‑ 41X0904 Model plate (XC8155) ‑‑ 41X0905 Model plate (XC8160) ‑‑ 41X0544 Bezel, 10.1‑inch control panel ‑‑ 41X0052 Board, 10.1‑inch control panel 41X0224 Button kit, 10.1‑inch control panel “Control panel button kit...
Page 11 7564 Assembly 5: Duplex Parts catalog 1275...
Page 12 7564 Assembly 5: Duplex Asm-index Units/mach Units/FRU Description Removal procedure 41X0133 Duplex drive gears “Duplex drive gears removal” on page 608 41X0123 Duplex lower pinch roller guide 41X0121 Duplex turn guide 41X0066 Front nip release arm 41X0072 Lower duplex sensor bracket 41X0446 Sensor (duplex path 2) 41X0446...
Page 13 7564 Assembly 6: Left door Parts catalog 1277...
Page 14 7564 Assembly 6: Left door Asm-index Units/mach Units/FRU Description Removal procedure 41X0173 Left door support strap 41X0100 Left door damper 41X0073 Connector cover, metal 41X0684 Sensor (MPF paper present) 41X0058 MPF media present actuator 41X0914 Sensor (MPF/pass‑through) “Sensor (MPF/pass-through) with deﬂector removal” on page 622 41X0120 Deﬂector with sensor...
Page 15 7564 Assembly 7: Feeder Parts catalog 1279...
Page 16 7564 Assembly 7: Feeder Asm-index Units/mach Units/FRU Description Removal procedure ‑‑ 41X0470 Sensor (pick roller index) 41X0106 Paper feeder “Paper feeder removal” on page 665 ‑‑ 41X0470 Sensor (media out) 41X0129 Paper tray guide ‑‑ 40X7911 Sensor (media size) 41X0175 Media tray ‑‑...
Page 17 7564 Assembly 8: Frame Parts catalog 1281...
Page 18 7564 Assembly 8: Frame Asm-index Units/mach Units/FRU Description Removal procedure 41X0074 Frame connector bracket -- 41X0131 Right handle 41X0991 Tray close rail, right 41X0103 PC unit/developer door “Developer unit and photoconductor unit removal” on page 646 41X0992 Tray close rail, left 41X0130 Left handle Parts catalog...
Page 19 7564 Assembly 9: Fuser Parts catalog 1283...
Page 20 7564 Assembly 9: Fuser Asm-index Units/mach Units/FRU Description Removal procedure 41X0078 Fuser connect cable 41X0125 Fuser front loading guide 41X0248 Fuser (100 V) “Fuser removal” on page 606 41X0246 Fuser (115 V) “Fuser removal” on page 606 41X0247 Fuser (230 V) “Fuser removal”...
Page 21 7564 Assembly 10: Electronics—Front Parts catalog 1285...
Page 22 7564 Assembly 10: Electronics—Front Asm-index Units/mach Units/FRU Description Removal procedure 41X0143 Main HVPS “Main HVPS removal” on page 661 41X0117 Toner cartridge guide 41X0954 Printhead fan “Printhead fan removal” on page 634 41X0162 Sensor (door interlock) “Sensor (door interlock) removal” on page 657 41X0162 Switch (left door interlock) --...
Page 23 7564 Assembly 11: Electronics—Rear Parts catalog 1287...
Page 24 7564 Assembly 11: Electronics—Rear Asm-index Units/mach Units/FRU Description Removal procedure 41X0104 Main fan duct “Main fan duct removal” on page 688 41X0975 Main fan “Main fan removal” on page 678 ‑‑ 41X0260 AC power input cable 41X0244 LVPS cage “LVPS cage removal” on page 681 41X0242 LVPS “LVPS removal”...
Page 25 7564 Assembly 12: Registration Parts catalog 1289...
Page 26 7564 Assembly 12: Registration Asm-index Units/mach Units/FRU Description Removal procedure 41X0108 Deskew roller gear 41X0163 Sensor (input) “Sensor (input) removal” on page 621 41X0107 Isolation roller gear “Isolation roller gear removal” on page 626 41X0155 Deskew roller 41X0156 Deskew pinch roller 41X0168 Isolation roller shaft 40X7779...
Page 27 7564 Assembly 13: Motors Parts catalog 1291...
Page 28 7564 Assembly 13: Motors Asm-index Units/mach Units/FRU Description Removal procedure 41X0159 Sensor (waste toner full) 41X0111 Fuser/transfer belt motor “Fuser/transfer belt motor gearbox gearbox removal” on page 692 41X0109 Waste toner gear and shaft “Waste toner gear removal” on page 694 41X0113 Toner add motor gearbox “Toner add motor gearbox (K, C, and...
Page 29 7564 Assembly 14: Printhead Parts catalog 1293...
Page 30 7564 Assembly 14: Printhead Asm-index Units/mach Units/FRU Description Removal procedure 41X0139 Motor (printhead wiper) “Motor (printhead wiper) removal” on page 639 41X0145 Printhead wiper actuator rack 41X0082 Printhead clamp 41X0076 Printhead data cable 41X0240 Printhead adjustment parts pack 41X0144 Laser printhead “Printhead removal”...
Page 31 7564 Assembly 15: Toner supply Parts catalog 1295...
Page 32 7564 Assembly 15: Toner supply Asm-index Units/mach Units/FRU Description Removal procedure 41X0084 Toner cartridge contact (K) “Toner cartridge contact removal” on page 698 41X0152 Toner port retainer (K) 41X0069 smart chip interface board “Smart chip interface board removal” on page 697 41X0151 Toner port retainer (CMY) 41X0150...
Page 33 7564 Assembly 16: Redrive Parts catalog 1297...
Page 34 7564 Assembly 16: Redrive Asm-index Units/mach Units/FRU Description Removal procedure 41X0148 Redrive “Redrive removal” on page 619 41X0110 Redrive gear “Redrive gear removal” on page 621 41X0140 Motor (redrive) Parts catalog 1298...
Page 35 7564 Assembly 17: Transfer—Front Parts catalog 1299...
Page 36 7564 Assembly 17: Transfer—Front Asm-index Units/mach Units/FRU Description Removal procedure 41X0116 Transfer belt right guide 41X0085 Transfer belt contact 41X0245 Transfer belt “Transfer belt removal” on page 652 41X0095 Wiring cover 41X0161 Sensor (auto alignment) “Sensor (auto alignment) removal” on page 667 41X0160 Sensor (TPS) “Sensor (TPS) removal”...
Page 37 7564 Assembly 18: Transfer—Rear Parts catalog 1301...
Page 38 7564 Assembly 18: Transfer—Rear Asm-index Units/mach Units/FRU Description Removal procedure 41X0137 Transfer roller front latch 41X0138 Transfer roller rear latch 41X0064 Transfer belt left bias arm 41X0062 Hold down arm 41X0063 Transfer belt right bias arm Parts catalog 1302...
Page 39 7564 Assembly 19: ADF 1 Parts catalog 1303...
Page 40 7564 Assembly 19: ADF 1 Asm-index Units/mach Units/FRU Description Removal procedure 41X0324 Parts catalog 1304...
Page 41 7564 Assembly 20: ADF 2 Parts catalog 1305...
Page 42 7564 Assembly 20: ADF 2 Asm-index Units/mach Units/FRU Description Removal procedure 41X0323 ADF tray “ADF tray removal” on page 713 41X0298 ADF rear cover “ADF rear cover removal” on page 711 41X0295 Paper bail 41X0304 Bin extension 41X0303 ADF bottom door “ADF bottom door removal”...
Page 43 7564 Assembly 21: ADF 3 Parts catalog 1307...
Page 44 7564 Assembly 21: ADF 3 Asm-index Units/mach Units/FRU Description Removal procedure 41X7762 Right hinge 41X0311 Left hinge 41X0305 Float plate guide 41X0319 Float plate 41X0317 ADF front drive train “ADF front drive train removal” on page 717 41X0309 Deﬂector guide 41X0306 Input guide “Input guide removal”...
Page 45 7564 Assembly 22: ADF 4 Parts catalog 1309...
Page 46 7564 Assembly 22: ADF 4 Asm-index Units/mach Units/FRU Description Removal procedure 41X0296 CCDM cable (ADF) 41X0320 CCDM (ADF) 41X0322 Sensor (ADF multi-feed, receiver) 41X0316 ADF rear drive gears 41X0312 Motor (ADF) 41X0313 Motor (calibration roller) 41X0318 ADF controller board 41X0219 ADF cable pack Parts catalog 1310...
Page 47 7564 Assembly 23: ADF 5 Parts catalog 1311...
Page 48 7564 Assembly 23: ADF 5 Asm-index Units/mach Units/FRU Description Removal procedure 41X0299 Pick roller cover “ADF pick roller cover removal” on page 709 41X0302 Top door 41X0310 Top door hinge retainer 41X0358 ADF pick roller “ADF pick roller removal” on page 710 40X7779 Sensor (ADF gap detect)
Page 49 7564 Assembly 24: ADF 6 Parts catalog 1313...
Page 50 7564 Assembly 24: ADF 6 Asm-index Units/mach Units/FRU Description Removal procedure 41X0293 Top interlock actuator “Top interlock actuator removal” on page 716 41X0570 Sensor (ADF top door interlock) 41X0570 Sensor (ADF bottom door interlock) 41X0294 Bottom interlock actuator “Bottom interlock actuator removal”...
Page 51 7564 Assembly 25: Flatbed scanner 1 Parts catalog 1315...
Page 52 7564 Assembly 25: Flatbed scanner 1 Asm-index Units/mach Units/FRU Description Removal procedure 41X0289 Flatbed scanner Parts catalog 1316...
Page 53 7564 Assembly 26: Flatbed scanner 2 Parts catalog 1317...
Page 54 7564 Assembly 26: Flatbed scanner 2 Asm-index Units/mach Units/FRU Description Removal procedure 41X0275 Flatbed scanner top cover “Flatbed scanner top cover removal” on page 736 41X0281 Scanner frame latch 41X0261 Scanner support 41X0276 Board cover 41X0283 Flatbed scanner board “Flatbed scanner board removal” on page 742 41X0286 Hinge roller...
Page 55 7564 Assembly 27: Flatbed scanner 3 Parts catalog 1319...
Page 56 7564 Assembly 27: Flatbed scanner 3 Asm-index Units/mach Units/FRU Description Removal procedure 41X0273 Scanner belt 41X0282 Motor (ﬂatbed scanner) “Motor (ﬂatbed scanner) removal” on page 745 41X0279 Scanner gear 41X0290 Sensor (ﬂatbed media length) 41X0274 CCDM cable (ﬂatbed) 41X0284 Tensioner pulley “Flatbed scanner tensioner pulley removal”...
Page 57 7564 Assembly 28: 550-sheet tray Parts catalog 1321...
Page 58 7564 Assembly 28: 550-sheet tray Asm-index Units/opt Units/FRU Description Removal procedure 41X0326 550-sheet tray 41X0175 550-sheet tray insert Parts catalog 1322...
Page 59 7564 Assembly 29: 550‑sheet tray—Rear Parts catalog 1323...
Page 60 7564 Assembly 29: 550‑sheet tray—Rear Asm-index Units/opt Units/FRU Description Removal procedure 41X0451 Motor (550-sheet tray “Motor (550-sheet tray pass‑through) pass‑through) removal” on page 762 41X0336 550‑sheet tray interface “550-sheet tray interface cable cable removal” on page 757 41X0331 550-sheet tray controller “550-sheet tray controller board board removal”...
Page 61 7564 Assembly 30: 550‑sheet tray—Front Parts catalog 1325...
Page 62 7564 Assembly 30: 550‑sheet tray—Front Asm-index Units/opt Units/FRU Description Removal procedure 41X0335 550-sheet tray wake-up “550-sheet tray wake up switch switch removal” on page 763 41X0342 550-sheet tray rails “550-sheet tray right rail removal” on page 754 “550-sheet tray left rail removal” on page 761 41X0470 Sensor (550-sheet tray...
Page 63 7564 Assembly 31: 2200‑sheet tray Parts catalog 1327...
Page 64 7564 Assembly 31: 2200‑sheet tray Asm-index Units/opt Units/FRU Description Removal procedure 41X0329 2200-sheet tray base 41X0328 2200-sheet tray 41X0330 2200-sheet tray insert “2200-sheet tray insert removal” on page 765 41X0999 Pick roller and separator pad -- Parts catalog 1328...
Page 65 7564 Assembly 32: 2200‑sheet tray—Front Parts catalog 1329...
Page 66 7564 Assembly 32: 2200‑sheet tray—Front Asm-index Units/opt Units/FRU Description Removal procedure 41X0343 2200-sheet tray rails “2200-sheet tray rail removal” on page 766 41X0369 2200-sheet tray paper “2200-sheet tray paper feeder removal” feeder on page 774 41X0470 Sensor (2200-sheet tray “Sensor (2200-sheet tray media low) media low) removal”...
Page 67 7564 Assembly 33: 2200‑sheet tray—Rear Parts catalog 1331...
Page 68 7564 Assembly 33: 2200‑sheet tray—Rear Asm-index Units/opt Units/FRU Description Removal procedure 41X0337 2200‑sheet tray “2200-sheet tray interface cable interface cable removal” on page 769 41X0332 2200-sheet tray “2200-sheet tray controller board controller board removal” on page 768 41X0351 2200-sheet tray elevator “2200-sheet tray elevator gears gears removal”...
Page 69 7564 Assembly 34: Caster base Parts catalog 1333...
Page 70 7564 Assembly 34: Caster base Asm-index Units/opt Units/FRU Description Removal procedure ‑‑ 41X0762 Caster base 41X0774 Caster base locking caster “Locking caster removal” on page 781 41X0775 Caster base non-locking “Non‑locking caster removal” on caster page 784 Parts catalog 1334...
Page 71 7564 Assembly 35: Cables Asm-index Units/mach Units/FRU Description Removal procedure 41X0280 Flatbed scanner cable 41X0890 Paper feed cables parts pack • Tray 1 sensor cable • Deskew/duplex motor cable • MPF/pass‑through motor cable • Redrive sensor/motor cable • Redrive extension cable •...
Page 72 7564 Asm-index Units/mach Units/FRU Description Removal procedure 41X0895 Control panel cables kit • Control panel cable (SFP) • Proximity sensor cable (MFP) • LCD cable • USB cable • Speaker extension cable • Headphone cable (MFP) • Keyboard USB cable 41X0896 Options interface cables parts kit •...
Page 73 7564 Assembly 36: Maintenance kits Asm-index Units/mach Units/FRU Description Removal procedure ‑‑ 41X0927 Maintenance kit, 300K (100 V Combo fuser and transfer module) includes: • Fuser • Transfer belt • Transfer roller • 3 pick rollers • 3 separator pads ‑‑...
Page 74 7564 Parts catalog 1338...
Page 75 7564 Assembly 37: Power cords Asm-index Units/mach Units/FRU Description Removal procedure ‑‑ 40X7104 Power cord (low‑voltage)—USA, Canada, Puerto Rico, Virgin Islands and Caribbean countries (including Dominican Republic), Mexico, Colombia, Costa Rica, Ecuador, El salvador, Guatemala, Honduras, Nicaragua, Panama, Venezuela ‑‑ 40X0288 Power cord (high‑voltage)—Argentina ‑‑...
Page 76 7564 Asm-index Units/mach Units/FRU Description Removal procedure ‑‑ 40X0275 Power cord (high‑voltage)—Israel ‑‑ 40X1773 Power cord (high‑voltage)—South Africa (South Africa, Namibia, Lesotho, Botswana), Afghanistan ‑‑ 40X1772 Power cord (high‑voltage)—Switzerland ‑‑ 40X3141 Power cord (high‑voltage)—Turkey, Russia (CIS) Parts catalog 1340...
Page 77 7564 Assembly 38: Miscellaneous Asm-index Units/mach Units/FRU Description Removal procedure 41X1010 Flash Memory Card, 256MB 41X1001 Forms and Bar Code (FMBC) eMMC Card -- 41X1003 IPDS eMMC Card 41X1005 Font Card, DBCS 41X1014 Font Card, Traditional Chinese 41X1013 Font Card, Simpliﬁed Chinese 41X1015 Font Card, Korean 41X1016...
Page 78 7564 Parts catalog 1342...
Page 79 7564 Assembly 39: Staple ﬁnisher option Parts catalog 1343...
Page 80 7564 Assembly 39: Staple ﬁnisher option Asm-index Units/opt Units/FRU Description Removal procedure 41X0747 Staple ﬁnisher option Parts catalog 1344...
Page 81 7564 Assembly 40: Staple ﬁnisher—Covers Parts catalog 1345...
Page 82 7564 Assembly 40: Staple ﬁnisher—Covers Asm-index Units/opt Units/FRU Description Removal procedure 41X0531 Staple ﬁnisher staple cartridge door 41X0742 Staple ﬁnisher rear cover “Staple ﬁnisher rear cover removal” on page 788 41X0743 Staple ﬁnisher right cover “Staple ﬁnisher right cover removal” on page 787 41X0744 Staple ﬁnisher front cover...
Page 83 7564 Assembly 41: Staple ﬁnisher—Front Parts catalog 1347...
Page 84 7564 Assembly 41: Staple ﬁnisher—Front Asm-index Units/opt Units/FRU Description Removal procedure 41X0521 Staple ﬁnisher exit roller “Staple ﬁnisher exit roller belts belts removal” on page 821 41X0516 Staple ﬁnisher front “Staple ﬁnisher front upper position upper exit roller position exit roller gears removal” on page 819 gears 40X8753 Motor (staple ﬁnisher...
Page 85 7564 Assembly 42: Staple ﬁnisher—Electrical Parts catalog 1349...
Page 86 7564 Assembly 42: Staple ﬁnisher—Electrical Asm-index Units/opt Units/FRU Description Removal procedure 41X0530 Staple ﬁnisher staple cartridge holder 41X0500 Staple ﬁnisher staple “Staple ﬁnisher staple unit ejector cartridge ejector removal” on page 803 41X0499 Staple ﬁnisher staple “Staple ﬁnisher staple cartridge door cartridge door switch switch removal”...
Page 87 7564 Assembly 43: Staple ﬁnisher—Rear Parts catalog 1351...
Page 88 7564 Assembly 43: Staple ﬁnisher—Rear Asm-index Units/opt Units/FRU Description Removal procedure 41X0505 Staple ﬁnisher jam door “Staple ﬁnisher jam door switches switch removal” on page 807 41X0503 Staple ﬁnisher stack “Staple ﬁnisher stack clamp removal” clamp on page 808 40X7301 Sensor (staple ﬁnisher “Staple ﬁnisher stack clamp removal”...
Page 89 7564 Assembly 44: Staple ﬁnisher—Tamper Parts catalog 1353...
Page 90 7564 Assembly 44: Staple ﬁnisher—Tamper Asm-index Units/opt Units/FRU Description Removal procedure 41X0778 Staple ﬁnisher cave light “Staple ﬁnisher tamper top cover removal” on page 824 41X0776 Staple ﬁnisher tamper “Staple ﬁnisher tamper pulley gear pulley gears removal” on page 828 41X0508 Staple ﬁnisher tamper “Staple ﬁnisher tamper removal”...
Page 91 7564 Assembly 45: Staple ﬁnisher—Transport Parts catalog 1355...
Page 92 7564 Assembly 45: Staple ﬁnisher—Transport Asm-index Units/opt Units/FRU Description Removal procedure 41X0515 Staple ﬁnisher upper “Staple ﬁnisher upper exit roller removal” exit roller on page 841 41X0519 Staple ﬁnisher upper “Staple ﬁnisher aligner paddle and upper paper guide paper guide removal” on page 838 41X0518 Staple ﬁnisher aligner “Staple ﬁnisher aligner paddle and upper...
Page 93 7564 Assembly 46: Staple ﬁnisher—Bottom Parts catalog 1357...
Page 94 7564 Assembly 46: Staple ﬁnisher—Bottom Asm-index Units/opt Units/FRU Description Removal procedure 41X0532 Staple ﬁnisher bin clamp “Staple ﬁnisher bin clamp assembly assembly removal” on page 846 40X7301 Sensor (staple ﬁnisher bin “Sensor (staple ﬁnisher bin clamp) clamp) removal” on page 853 40X8256 Motor (staple ﬁnisher bin “Motor (staple ﬁnisher bin clamp)
Page 95 7564 Assembly 47: Mailbox 1 Parts catalog 1359...
Page 96 7564 Assembly 47: Mailbox 1 Asm-index Units/mach Units/FRU Description Removal procedure ‑‑ 41X0707 Optional 2‑bin mailbox Parts catalog 1360...
Page 97 7564 Assembly 48: Mailbox 2 Parts catalog 1361...
Page 98 7564 Assembly 48: Mailbox 2 Asm-index Units/mach Units/FRU Description Removal procedure 41X0696 Mailbox top cover “Mailbox top cover removal” on page 1213 41X0697 Mailbox jam door “Mailbox jam door removal” on page 1204 41X0721 Mailbox rear cover “Mailbox rear cover removal” on page 1206 41X0722 Mailbox bottom cover...
Page 99 7564 Assembly 49: Mailbox 3 Parts catalog 1363...
Page 100 7564 Assembly 49: Mailbox 3 Asm-index Units/mach Units/FRU Description Removal procedure 41X0702 Mailbox top diverter “Mailbox diverter removal” on page 1216 Installation note: The spring is not required during replacement. 41X0702 Mailbox diverter, bottom “Mailbox diverter removal” on page 1216 41X0385 Sensor (mailbox “Sensor (mailbox transport) removal”...
Page 101 7564 Assembly 50: Mailbox 4 Parts catalog 1365...
Page 102 7564 Assembly 50: Mailbox 4 Asm-index Units/mach Units/FRU Description Removal procedure 41X0700 Mailbox bin 2 full sensor “Mailbox bin 2 full sensor ﬂag ﬂag removal” on page 1221 41X0724 Sensor (mailbox bin 2 “Sensor (mailbox bin 2 paper present) paper present) removal”...
Page 103 7564 Assembly 51: Mailbox 5 Parts catalog 1367...
Page 104 7564 Assembly 51: Mailbox 5 Asm-index Units/mach Units/FRU Description Removal procedure 41X0726 Mailbox latch “Mailbox latch removal” on page 1211 41X0628 Mailbox pulley gear, bin 1 “Mailbox bin 1 pulley gear removal” on page 1232 41X0628 Mailbox pulley gear, bin 1 “Mailbox bin 1 pulley gear removal”...
Page 105 7564 Assembly 52: HPT 1 Parts catalog 1369...
Page 106 7564 Assembly 52: HPT 1 Asm-index Units/mach Units/FRU Description Removal procedure 41X0708 Parts catalog 1370...
Page 107 7564 Assembly 53: HPT 2 Parts catalog 1371...
Page 108 7564 Assembly 53: HPT 2 Asm-index Units/mach Units/FRU Description Removal procedure 41X0729 HPT top cover “HPT top cover removal” on page 41X0674 HPT rear cover “HPT rear cover removal” on page 41X0677 HPT hole punch unit “Hole punch unit cover removal” on cover page 873 41X0731...
Page 109 7564 Assembly 54: HPT 3 Parts catalog 1373...
Page 110 7564 Assembly 54: HPT 3 Asm-index Units/mach Units/FRU Description Removal procedure 40X7580 HPT fan “HPT fan removal” on page 870 41X0679 HPT controller board “HPT controller board removal” on page 870 41X0681 HPT autoconnect “HPT autoconnect cable removal” on cable page 891 41X0709 Sensor (HPT jam cover)
Page 111 7564 Assembly 55: HPT 4 Parts catalog 1375...
Page 112 7564 Assembly 55: HPT 4 Asm-index Units/mach Units/FRU Description Removal procedure 41X0732 HPT transport belts “HPT transport belts removal” on page 871 41X0652 HPT transport belt “HPT front transport belt gear gears removal” on page 868 41X0694 HPT hole punch unit “Hole punch unit removal”...
Page 113 7564 Assembly 56: HPT 5 Parts catalog 1377...
Page 114 7564 Assembly 56: HPT 5 Asm-index Units/mach Units/FRU Description Removal procedure 41X0737 HPT transport rollers “HPT transport rollers removal” on page 903 41X0738 HPT transport belts “HPT front transport belt gear removal” on page 868 41X0652 HPT transport belt “HPT front transport belt gear removal” gears on page 868 41X0739...
Page 115 7564 Assembly 57: MSHPF covers 1 Parts catalog 1379...
Page 116 7564 Assembly 57: MSHPF covers 1 Asm-index Units/mach Units/FRU Description Removal procedure 41X0594 MSHPF top frame “MSHPF top frame covers removal” on covers page 935 41X0593 MSHPF inner top cover “MSHPF inner top cover removal” on page 934 41X0589 MSHPF right cover “MSHPF right cover removal”...
Page 117 7564 Assembly 58: MSHPF covers 2 Parts catalog 1381...
Page 118 7564 Assembly 58: MSHPF covers 2 Asm-index Units/mach Units/FRU Description Removal procedure 41X0585 MSHPF front left cover “MSHPF front left cover removal” on page 916 41X0586 MSHPF bottom left “MSHPF bottom left cover removal” on cover page 911 41X0592 MSHPF controller “MSHPF controller board cover board cover removal”...
Page 119 7564 Assembly 59: MSHPF electronics Parts catalog 1383...
Page 120 7564 Assembly 59: MSHPF electronics Asm-index Units/mach Units/FRU Description Removal procedure 41X0599 Mid-transport interface “Mid-transport interface board board removal” on page 1005 41X0639 MSHPF power supply “MSHPF power supply removal” on page 933 ‑‑ 41X0638 MSHPF power supply cable 41X0805 Mid-transport (mailbox) “Mid-transport (mailbox) interface interface cable...
Page 121 7564 Assembly 60: MSHPF mid-transport drive Parts catalog 1385...
Page 122 7564 Assembly 60: MSHPF mid-transport drive Asm-index Units/mach Units/FRU Description Removal procedure 41X0633 Mid-transport diverter “Mid-transport diverter cams and gear removal” on page 1035 40X8256 Motor (mid-transport “Motor (mid-transport diverter) diverter) removal” on page 1032 41X0798 Sensor (mid-transport “Sensor (mid-transport diverter 1) diverter 1) removal”...
Page 123 7564 Assembly 61: MSHPF mid-transport paper path Parts catalog 1387...
Page 124 7564 Assembly 61: MSHPF mid-transport paper path Asm-index Units/mach Units/FRU Description Removal procedure 41X0635 Mid-transport guide “Mid-transport guide removal” on page 1055 41X0635 Mid-transport guide “Sensor (MSHPF standard bin exit) removal” on page 1061 41X0621 Mid-transport diverter “Mid-transport diverter 2 removal” on page 1058 41X0688 Sensor (MSHPF...
Page 125 7564 Assembly 62: MSHPF offset drive Parts catalog 1389...
Page 126 7564 Assembly 62: MSHPF offset drive Asm-index Units/mach Units/FRU Description Removal procedure 41X0617 Offset assembly “Offset assembly removal” on page 1024 41X0709 Sensor (offset roller) “Sensor (offset roller) removal” on page 1019 41X0932 MSHPF standard bin bail -- 41X0797 Motor (offset) “Offset assembly removal”...
Page 127 7564 Assembly 63: MSHPF standard bin 1 Parts catalog 1391...
Page 128 7564 Assembly 63: MSHPF standard bin 1 Asm-index Units/mach Units/FRU Description Removal procedure 41X0618 MSHPF standard bin 41X0724 Sensor (standard bin paper “Sensor (standard bin paper present) present) removal” on page 1014 41X0644 Standard bin elevator gear 41X0614 Standard bin elevator belt holder 41X0642 Standard bin elevator pulley...
Page 129 7564 Assembly 64: MSHPF standard bin 2 Parts catalog 1393...
Page 130 7564 Assembly 64: MSHPF standard bin 2 Asm-index Units/mach Units/FRU Description Removal procedure 41X0704 MSHPF standard bin assembly “MSHPF standard bin assembly removal” on page 1091 41X0809 Staging paper guide “Staging paper guide removal” on page 1094 41X0614 Standard bin elevator belt holder 41X0709 Sensor (standard bin lower...
Page 131 7564 Assembly 65: MSHPF transport roller and hole punch box Parts catalog 1395...
Page 132 7564 Assembly 65: MSHPF transport roller and hole punch box Asm-index Units/mach Units/FRU Description Removal procedure 41X0706 Roller J2 41X0821 Knob J2 “Knobs J2 and J7 removal” on page 914 41X0980 Mid-transport roller 41X0807 Staging outer transport roller 1 41X0807 Staging outer transport roller 2 41X0807...
Page 133 7564 Assembly 66: MSHPF staging drive Parts catalog 1397...
Page 134 7564 Assembly 66: MSHPF staging drive Asm-index Units/mach Units/FRU Description Removal procedure 41X0628 Staging outer transport “Staging outer transport pulley pulley gear gear removal” on page 971 41X0628 Staging outer transport “Staging outer transport pulley pulley gear gear removal” on page 971 41X0811 Staging outer transport “Staging outer transport belt...
Page 135 7564 Assembly 67: MSHPF staging paper path Parts catalog 1399...
Page 136 7564 Assembly 67: MSHPF staging paper path Asm-index Units/mach Units/FRU Description Removal procedure 41X0385 Sensor (staging inner “Sensor (staging inner transport 1) transport 1) removal” on page 1182 41X0807 Staging upper inner “Staging inner transport roller transport roller removal” on page 1096 41X0385 Sensor (staging inner “Sensor (staging inner transport 2)
Page 137 7564 Assembly 68: MSHPF compiler 1 Parts catalog 1401...
Page 138 7564 Assembly 68: MSHPF compiler 1 Asm-index Units/mach Units/FRU Description Removal procedure 41X0666 Compiler entrance “Compiler entrance upper roller upper roller removal” on page 1147 41X0628 Compiler entrance pulley gear 41X0669 Compiler entrance belt “Multiposition stapler assembly removal” on page 1114 41X0671 Compiler stack height clamp...
Page 139 7564 Assembly 69: MSHPF compiler 2 Parts catalog 1403...
Page 140 7564 Assembly 69: MSHPF compiler 2 Asm-index Units/mach Units/FRU Description Removal procedure 41X0648 MSHPF compiler tray “MSHPF compiler tray removal” on page 1153 41X0794 MSHPF compiler tray gear 41X0709 Sensor (MSHPF bin clamp) 40X8213 Motor (MSHPF bin clamp) 40X7779 Sensor (MSHPF compiler “Sensor (compiler paper paper present) present) removal”...
Page 141 7564 Assembly 70: MSHPF tamper Parts catalog 1405...
Page 142 7564 Assembly 70: MSHPF tamper Asm-index Units/mach Units/FRU Description Removal procedure 41X0664 MSHPF tamper pulley “MSHPF tamper pulley gear removal” gear on page 1126 41X0692 Motor (MSHPF rear “Motor (MSHPF rear tamper) removal” tamper) on page 1124 41X0661 MSHPF tamper belt “MSHPF tamper belt removal”...
Page 143 7564 Assembly 71: MSHPF carriage transport Parts catalog 1407...
Page 144 7564 Assembly 71: MSHPF carriage transport Asm-index Units/mach Units/FRU Description Removal procedure 41X0654 MSHPF staple unit “MSHPF staple unit removal” on page 955 41X0656 MSHPF staple cartridge holder 41X0693 MSHPF staple unit “MSHPF staple unit carriage removal” carriage on page 944 41X0659 Staple unit extension “Staple unit extension cable removal”...
Page 145 7564 Assembly 72: MSHPF door interlock Parts catalog 1409...
Page 146 7564 Assembly 72: MSHPF door interlock Asm-index Units/mach Units/FRU Description Removal procedure 41X0709 Sensor (MSHPF door “Sensor (MSHPF door interlock) interlock) removal” on page 961 41X0672 Door interlock cable 41X0660 Switch (MSHPF cartridge “Switch (MSHPF cartridge door door interlock) interlock) removal” on page 940 Parts catalog 1410...
Page 147 7564 Assembly 73: MSHPF stapler bin 1 Parts catalog 1411...
Page 148 7564 Assembly 73: MSHPF stapler bin 1 Asm-index Units/mach Units/FRU Description Removal procedure 41X0705 MSHPF stapler bin assembly “Stapler bin assembly removal” on page 1176 41X0644 Stapler bin gear 41X0642 Stapler bin elevator pulley gear 41X0641 Stapler bin elevator belt 41X0614 Stapler bin elevator belt holder...
Page 149 7564 Assembly 74: MSHPF stapler bin 2 Parts catalog 1413...
Page 150 7564 Assembly 74: MSHPF stapler bin 2 Asm-index Units/mach Units/FRU Description Removal procedure 41X0640 MSHPF stapler bin 41X0724 Sensor (stapler bin paper present) 41X0799 Stapler bin lower exit roller “Stapler bin lower exit roller belt belt removal” on page 1144 41X0652 Stapler bin lower exit roller “Stapler bin lower exit roller pulley...
Page 151 7564 Assembly 75: MSHPF stapler bin 3 Parts catalog 1415...
Page 152 7564 Assembly 75: MSHPF stapler bin 3 Asm-index Units/mach Units/FRU Description Removal procedure 41X0801 Stapler bin guide 41X0802 Sensor (stapler bin stack “Sensor (stapler bin stack upper upper limit), receiver limit) removal” on page 962 41X0614 Stapler bin elevator belt holder 41X0642 Stapler bin elevator pulley...
Page 153 7564 Assembly 76: MSHPF cabinet Parts catalog 1417...
Page 154 7564 Assembly 76: MSHPF cabinet Asm-index Units/mach Units/FRU Description Removal procedure 41X0939 Cabinet rear cover “Cabinet lower covers removal” on page 1193 41X0940 Cabinet bottom cover “Cabinet lower covers removal” on page 1193 41X0941 Cabinet side covers “Cabinet lower covers removal” on page 1193 41X0942 Cabinet right wheels...
Page 155 7564 Assembly 77: Miscellaneous, MSHPF Asm-index Units/mach Units/FRU Description Removal procedure 41X0602 MSHPF staging cables 41X0608 Parts pack, MSHPF standard bin and exit cables 41X0657 Parts pack, MSHPF stapler bin cables 41X0665 Parts pack, MSHPF tamper and compiler tray cables 41X0728 Parts pack, mailbox cables 41X0735...

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