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Chargery 1010B Operating Instructions Manual

High performance rapid charger/discharger/balancer/monitor
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Synchronous Rectification and microprocessor controlled high performance rapid
Charger/Discharger/Balancer/Monitor for Li-ion, LiPo, LiFe, NIMH/NICD, and Lead
Acid battery packs with cell balancer.
Charge current up to 10A, Discharge current up to 7A
1-10 Li-Ion/LiPo/LiFe, 1-27 NiMh/NiCd, 2-36V lead acid (Pb)
Head Office
Add: Room 20B, Haihui Building, Nanhai Avenue, NanShan, ShenZhen, China
Zip code: 518054
Tel: +86 755 2643 6165
Fax: +86 755 2641 2865
Email: Jasonwang3a@163.com
Web: www.chargery.com
Operating Instructions
CHARGERY
Chargery Power Co., Ltd.
1010B
V3.07

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Summary of Contents for Chargery 1010B

  • Page 1 Acid battery packs with cell balancer. Charge current up to 10A, Discharge current up to 7A 1-10 Li-Ion/LiPo/LiFe, 1-27 NiMh/NiCd, 2-36V lead acid (Pb) Chargery Power Co., Ltd. Head Office Add: Room 20B, Haihui Building, Nanhai Avenue, NanShan, ShenZhen, China...
  • Page 2 Thus preventing input current overload and protecting the DC source. Dual confirmation of battery cell count In addition to the user manually setting the cell count (displayed as “S”), the CY-1010B will identify the count automatically (displayed as “R”), and adjust the charging voltage and current automatically through comparing the “S”...
  • Page 3 If the battery needs to be discharged at high current and the target discharge power exceeds the limit of the CY-1010B you can discharge the battery with an external load such as a lamp, resistor, motor etc. Choose the LI** MONITOR program to monitor and display the cell voltages, battery voltage, battery temperature and discharge time.
  • Page 4 If it drops below the configured limit the active process will be stopped automatically. When you use an AC adaptor/DC power supply as an input power source, if the input voltage is higher than the configured limit the active process will be stopped to protect the CY-1010B from being damaged. Power limit Maximum charge and discharge power can be configured.
  • Page 5 Detect an over-discharged battery and pre-charge the battery at a low current to restore the battery capacity If the LiXX battery voltage is less than 2V per cell the CY-1010B will refuse to charge to prevent from a potentially dangerous accident.
  • Page 6 Smart Balance Charger/discharger CY- 1010B. Warnings and safety abstract Different electrochemical system rechargeable batteries have different charge and discharge characteristics, and different charging methods. Never leave the charger unattended when it is connected to its power supply. If any malfunction is observed immediately stop charging and refer to the instructions.
  • Page 7 Smart Balance Charger/discharger CY- 1010B. Allowable fast charge current: 0.5C or less Discharge terminal voltage: 1.75V/cell or higher NOTE: Be very careful to choose the correct voltage for different of types battery otherwise you may cause damage to the battery. Wrong settings could cause the cells to vent, burn or explode leading to injury or loss of property.
  • Page 8 Smart Balance Charger/discharger CY- 1010B. Interface of the CY-1010B Stop Decrease Increase Start/Enter DC output Temperature port Balance port DC IN Balance port and Individual Cell connection diagram: - - - - - - - - OUTPUT OUTPUT 1 cel l...

  • Page 9: Testing Mode

    Smart Balance Charger/discharger CY- 1010B. Testing mode You can press the STOP button for 3 seconds to check all parameters before you conduct any operations; this feature can help you manage the DC power supply, charger User settings (many useful parameters) and the per-cell or battery voltage.
  • Page 10 Back-light Completion Ring Cooling fan XXXX Beep 5times Page 12 Page 12 Note: When you turn off the CY-1010B it will remember the current menu and start from that menu when next turned on again. www.chargery.com page 10 total 37...

  • Page 11: Initial Parameter Set Up

    CY- 1010B. Initial parameter set up CY-1010B will be operated with the default values for all User settings when it is connected to a 12V battery or an AC adapter for the first time. The LCD displays the following information in sequence and the user can change the parameter values at each step.
  • Page 12 Smart Balance Charger/discharger CY- 1010B. NiMh Sensitivity This menu shows the trigger voltage for automatic charge termination of NiMH and NiCd DeltaV Default batteries. The effective value ranges from 1-20mv per cell. If the trigger voltage is set higher, there is a danger of overcharging the battery; if it is set lower, there is a possibility of DEC INC premature termination.
  • Page 13 Icv is charge current for the constant voltage (CV) phase Vt is the total pack voltage Any time CY-1010B will monitor and display each cell voltage on condition that the balance leads is connected The built-in cell balance will be activated only on balance charge program...
  • Page 14 Smart Balance Charger/discharger CY- 1010B. Charge Lithium battery in CHARGE mode On the left side of the first line, You can set up the type of battery (LiPo, LiIo, and LiFe). The values on the second line set the charge current and the voltage (cell count)
  • Page 15 Smart Balance Charger/discharger CY- 1010B. Charge Lithium battery in BALANCE CHARGE mode This is for balancing the cell voltages of the battery pack to be charged. To do this, the battery pack should have the balance leads connected to the balance port at the right side of charger. At the same time, the battery power leads should be connected to the output of the charger.
  • Page 16 Smart Balance Charger/discharger CY- 1010B. Lithium battery (LiIo/LiPo/LiFe) in STORAGE (charge/discharge) mode This is for storage of the pack to be charged or discharged. To do this, the battery pack should connect to the DC OUT, the unit will determine to charge or discharge the battery pack to the certain voltage depending on the initial voltage of the battery.
  • Page 17 Smart Balance Charger/discharger CY- 1010B. Charge Lithium battery in FAST CHARGE mode The charging current is reduces as the CV phase progresses. If the terminating charge current is bigger than for normal charging the charging process will end sooner. The capacity charged may be a bit smaller than normal charging but the process time will be reduced.
  • Page 18 Smart Balance Charger/discharger CY- 1010B. Discharge Lithium battery in DISCHARGE mode To discharge Lithium battery connects the pack the charger’s DC OUT terminals. The charger will discharge the battery pack to the terminal voltage. If the battery pack is connected to the balance port the charger will monitor the cell voltages.
  • Page 19 Smart Balance Charger/discharger CY- 1010B. Lithium battery (LiIo/LiPo/LiFe) in CYCLE mode (charge to discharge, discharge to charge) This program is to refresh or restore the battery capacity. There are 2 modes, charge-then- discharge and discharge-then-charge. To do this connects the pack the charger’s DC OUT terminals.
  • Page 20 Smart Balance Charger/discharger CY- 1010B. MONITOR Lithium cell (LiIo/LiPo/LiFe) voltage when discharging with external loads The program is to monitor the cell voltages and alarm when the battery is discharged with external loads. This function will protect any cell from being over discharged. You can use any loads such as lamps, resistors or others and not worry that any cell or the battery overall will be over discharged.
  • Page 21 If the battery pack is over discharged, when using the CHARGE or Fast CHARGE modes, CY-1010B will pre-charge the battery at a low current. This will increase the voltage to a allowable range. The pre-charge time can be set in the Lithium Check time in the USER SETUP.
  • Page 22 To start the process press the START/ENTER button for more than 3 seconds. NiMh/NiCd charging in Automatic mode In the “Aut” mode the 1010B charges the battery at about 1C but at no more than the NI×× CHARGE Aut maximum current you set on the second line.
  • Page 23 Smart Balance Charger/discharger CY- 1010B. NiMh/NiCd battery Discharge mode The value on the second line sets the discharge current and the terminal voltage of the NI×× DISCHARGE battery pack. 2.0A 2.0V Discharge current is from 0.05~7.0A, the terminal Voltage is from 0.1~40V...
  • Page 24 When the process is DONE the process completion tone is sounded. CHG 00345 011:10 Note: 1010B support Pb (lead-acid) floating charge. First you should start the setting of “Trickle ON” in “NiMh/NiCd/Pb Trickle”. It will floating charge when the battery voltage is larger than 2.25V/CELL.
  • Page 25 Smart Balance Charger/discharger CY- 1010B. Special mode program Electric Motor Drive You can easily break-in new brushed electric motors with a variable voltage and running time. Note that brushless motors do not require or benefit from a breaking-in process. With this program you can also check the motor output power to optimize your power train set up.
  • Page 26 The lower the impedance, the less restriction the battery encounters in delivering the needed power spikes. 1010B only measure the impedance of battery pack. 1010B+ can measure each cell impedance. START/ENTER...

  • Page 27: Save Settings

    CY- 1010B. Data Save settings The CY-1010B has a settings storage and load program for your convenience. This feature can store up to 10 datasets by number. Each dataset represents the individual setup for a particular set of batteries. Datasets can be reloaded for charging or discharging without having to reconfigure all the parameters again.

  • Page 28: Reverse Polarity

    CY- 1010B. Warning and error messages The CY-1010B a wide range of protection and alarm functions to monitor the operation of charger. In the case of any error occurring the LCD will display the possible cause. Press the STOP button to return, presses INC, DEC or START to check the final information displayed before alarming.
  • Page 29 Smart Balance Charger/discharger CY- 1010B. Specifications Supported battery types: Li-Ion/LiPo/LiFe, NiMH/NiCd, Pb Battery count: 1~10 Li-Ion/LiPo and LiFe, 1-27 NiMH/NiCd, and 2-36V Pb Battery capacity: 50~99900mAH Input voltage: DC 11-18V，20A Charge current: 0.05~10.0A Discharge current: 0.05~7.0A Charge power: 250W@ input voltage > 13.5V...
  • Page 30 CW5, Output leads 4mm gold CW3, Output leads 4mm CW4, Output leads 4mm banana to JST gold banana to Deans gold banana to Tamiya Special designed power supply A20 for CY-1010B (Output DC 14V 16A 250W) www.chargery.com page 30 total 37...
  • Page 31 Smart Balance Charger/discharger CY- 1010B. Balance Connection Diagram 1010B 2 cells DC IN CCB-ABC 3 cells DC IN 1010B CCB-ABC 4 cells 1010B DC IN 1010B CCB-ABC 5 cells 1010B 1010B DC IN CCB-ABC 6 cells DC IN 1010B CCB-ABC www.chargery.com...
  • Page 32 Smart Balance Charger/discharger CY- 1010B. Balance Port Connection Diagram 7 cells DC IN 1010B CCB-ABC 8 cells DC IN 1010B CCB-ABC 9 cells DC IN 1010B CCB-ABC 10cells DC IN 1010B CCB-ABC www.chargery.com page 32 total 37...
  • Page 33 Smart Balance Charger/discharger CY- 1010B. Balance Charge 2*5S battery packs, Please note the batteries being charged should all have the same nominal capacity (mAh). www.chargery.com page 33 total 37...
  • Page 34 Smart Balance Charger/discharger CY- 1010B. Maximum circuit power chart When the battery voltage is more than 25V, the actual charging current delivered to the battery will be automatically limited so as not to exceed the charger’s rated charging power of 250 watts.
  • Page 35 Smart Balance Charger/discharger CY- 1010B. cell Rated Charge Discharge battery type counts voltage(V) current(A) current(A) 10.0 10.0 10.8 10.0 14.4 10.0 10.0 Li-on 21.6 10.0 25.2 28.8 32.4 10.0 10.0 11.1 10.0 14.8 10.0 18.5 10.0 LiPo 22.2 10.0 25.9 29.6...
  • Page 36 Smart Balance Charger/discharger CY- 1010B. cell rated Charge Discharge battery type counts voltage(V) current(A) current(A) www.chargery.com page 36 total 37...
  • Page 37 CY- 1010B. Warranty and Service Chargery Power Co., Ltd. as manufacture of R/C model power warrants its CHARGERY charger and battery pack to be free of defects in material and workmanship. This warranty is effective for 12 months from date of purchase. If within the warranty period the customer is not satisfied with the products performance resulting from a manufacturing defect the accessory will be replaced or repaired.