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Sanyo VCC-ZM300PA Service Manual

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SERVICE MANUAL
COLOUR CCD Camera
SPECIFICATIONS
Pickup device: 1/4"
Effective pixels: 752 (H) x 582 (V)
Horizontal resolution: Over 520 TV lines
Lens: 22 power zoom lens, f=4.0-88 mm (F1.6-3.8),
Electronic zoom and gearing, Zoom speed setting possible
Electronic zoom: 16 power (combined with optic zoom gives 352 power max)
Max zoom magnification setting possible, Vertical resolution ON/OFF setting
Autofocus: AUTO/MANUAL, AF area setting possible (3 step)
Iris control: AUTO/MANUAL, 1/2 EV steps
Synchronization method: Internal synchronization/Line lock, V phase adjustment possible
Lowest image illumination: 2.0 lx (F 1.6) at max AGC gain
0.06 lx (F 1.6) at x32 electronic sensitivity boost
S/N: Over 48dB
Backlight compensation: Multi-spot evaluative metering
5 spot centerweighted average metering, 48 multi-spot metering
Electric shutter: • Fast shutter speed mode (SHORT);
1/50, 1/120, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000
• Slow shutter speed mode (LONG); x1, x2, x4, x8, x16, x32
Electronic sensitivity boosting: AUTO/OFF, works with auto iris, Up to x32 max setting possible
White balance: ATW/AWC/MWB
AGC gain: ON allows selection of ±0dB, +6dB, +9dB, -6dB
OFF allows manual adjustment from 0dB to 30dB
Motion detector: ON/OFF, ON allows setting of detection patterns on a 48 zone screen for
6 motion settings (size, masking, sensitivity, zoom, interval, alarm sign)
Privacy masking: ON/OFF, max of 4 masked locations, Password lock possible
Alarm input/output (back panel control terminals): Alarm input: 1 (for external alarm switch)
Alarm output: 1 (for sending a signal to the system controller or an alarm
detection device such as a buzzer, open collector, emitter grounded:
max. 18 V, 25 mA)
Mirror image effect: Horizontally (H), vertically (V), horizontally and vertically (HV)
Camera ID: ON/OFF, 16 characters
View settings: 9 (0-8) screen files can be established, and each file can set
7 capturing characteristics such as iris
Communications: Coaxial control, RS-485
Operational temperature/humidity: -10 - 50 °C/below 90 %RH
Power source: 24 V AC, 50 Hz/12-15 V DC, Power consumption: 4.5 W, Weight: 380 g
The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of
special significance to product safety. Should any component designated by a symbol need to be replaced, use only the
part designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.
NOTE : 1. Parts order must contain model number, part number, and description.
2. Substitute parts may be supplied as the service parts.
3. N. S. P. : Not available as service parts.
Design and specification are subject to change without notice.
L5AA2/XE2
PRODUCT SAFETY NOTICE
FILE NO.
VCC-ZM300PA
(Product Code : 117 113 02)
(Europe)
CONTENTS
1. DISASSEMBLY AND
BOARD LOCATION ....................... 2
2. ADJUSTMENT ............................... 3
3. PARTS LIST ................................... 6
CIRCUIT DIAGRAM &
PRINTED WIRING BOARDS ........... C1
REFERENCE No. SM5310533

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  Summary of Contents for Sanyo VCC-ZM300PA

  • Page 1 FILE NO. SERVICE MANUAL COLOUR CCD Camera VCC-ZM300PA (Product Code : 117 113 02) SPECIFICATIONS (Europe) Pickup device: 1/4” Effective pixels: 752 (H) x 582 (V) Horizontal resolution: Over 520 TV lines Lens: 22 power zoom lens, f=4.0-88 mm (F1.6-3.8),...
  • Page 2 1. DISASSEMBLY AND BOARD LOCATION CA3 board CA1 board CA2 board CA5 board 1. Three screws 2 x 4 CA4 board 20. Screw 3 x 6 2. Cabinet back 21. Screw 2 x 3 3. Three screws 3 x 4 22.
  • Page 3 2-3. TABLE FOR SERVICING TOOLS 2. ADJUSTMENT 2-1. ADJUSTMENT CONDITION Ref. No. Name Part code 1. Use the 5,100K viewer for the subject. Color viewer VJ8-0007 2. Set the trigger signal of oscilloscope to VIDEO OUT, and Gray scale chart VJ8-0010 apply H sync unless specified.
  • Page 4 2-5. Frequency Adjustment (L-L) 2-8. Privacy Masking Compensation Adjustment location: CT201 (CA-2) Adjustment location: Measuring location: TP201 (CA-2) Measuring location: Measuring equipment: Digital multi meter Measuring equipment: Monitor display, privacy masking chart Subject: No designation Subject: No designation Adjusting method: Adjusting method: 1.
  • Page 5 2-10. Hue and Chroma Adjustment Adjustment location: Computer screen Measuring location: VIDEO OUT Measuring equipment: Oscilloscope, vectorscope Subject: Color bar chart 1. Select POS2 in the adjustment display, and project the color bar chart at the field angle of below figure. 2.
  • Page 6: Parts List

    3. PARTS LIST LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION 6015 FRAME (N.S.P.) ACCESSORIES & PACKING MATERIALS 6025 CHASSIS FRONT (N.S.P.) 9001 613 198 6176 6030 TERMINAL (N.S.P.) 9102 613 201 6889 INSTRUCTION MANUAL 7504 645 050 2866 LENS(ASSY) 9206 645 052 1997 CORE,FERRITE...
  • Page 7 ELECTRICAL PARTS Note: 1. Materials of Capacitors and Resistors are abbreviated as follows ; Resistors Capacitors MT-FILM Metallized Film Resistor MT-POLYEST Metallized Polyester Capacitor MT-GLAZE Metallized Glaze Resistor MT-COMPO Metallized Composite Capacitor OXIDE-MT Oxide Metallized Film Resistor TA-SOLD Tantalum Solid Capacitor AL-SOLID Aluminum Solid Capacitor NP-ELECT...
  • Page 8 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION IC205 409 320 9104 IC TC7SU04FU C2016 403 311 4505 CERAMIC 1000P K 50V IC206 409 323 9002 IC TC7S04FU C2017 403 207 0307 CERAMIC 1U Z 16V IC208 409 246 9707 IC LA6358NM C2018 403 327 1406...
  • Page 9 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION C2154 403 346 2309 CERAMIC 0.1U K 10V R2070 401 226 1503 MT-GLAZE 0.000 ZA 1/16W C2261 403 346 2309 CERAMIC 0.1U K 10V R2071 401 224 9303 MT-GLAZE 1K JA 1/16W C2262 403 346 2309 CERAMIC...
  • Page 10 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION R2205 401 225 1207 MT-GLAZE 4.7K JA 1/16W F2002 645 006 3404 FILTER,EMI 470PF R2206 401 226 1503 MT-GLAZE 0.000 ZA 1/16W (CONNECTORS) R2209 401 225 1207 MT-GLAZE 4.7K JA 1/16W CN202 645 002 3064 PLUG,8P (N.S.P)
  • Page 11 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION R3016 401 105 4106 MT-GLAZE 3.3K JA 1/16W C4054 403 113 3805 CERAMIC 1000P K 50V R3018 401 105 7909 MT-GLAZE 0.000 ZA 1/16W C4055 403 157 3601 CERAMIC 100P J 50V R3019 401 105 7909 MT-GLAZE 0.000 ZA 1/16W...
  • Page 12 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION R4084 401 105 0504 MT-GLAZE 1K JA 1/16W COMPL PWB,CA-5 R4085 401 113 4402 MT-GLAZE 75 JA 1/16W 613 201 6438 R4086 401 105 1006 MT-GLAZE 1.2K JA 1/16W R4087 401 105 1006 MT-GLAZE 1.2K JA 1/16W (VARISTORS) R4088...
  • Page 13 LOCATION PARTS NO. DESCRIPTION R5429 401 105 0405 MT-GLAZE 100 JA 1/16W R5430 401 105 0603 MT-GLAZE 10K JA 1/16W R5431 401 105 7404 MT-GLAZE 8.2K JA 1/16W (SWITCHES) S5001 645 023 3715 SWITCH,PUSH S5002 645 023 3333 SWITCH,PUSH 1P-1T (FUSE) F5001 423 030 0800...
  • Page 14: Table Of Contents

    CIRCUIT DIAGRAMS & PRINTED WIRING BOARDS TABLE OF CONTENTS OVERALL WIRING, BLOCK DIAGRAM & CIRCUIT DIAGRAMS Page OVERALL WIRING OVERALL CIRCUIT BLOCK DIAGRAM IC101 & IC102 BLOCK DIAGRAMS CA-1 CIRCUIT CA-1 CIRCUIT WAVEFORMS CA-2 CIRCUIT WAVEFORMS IC103 BLOCK DIAGRAM CA-2 CIRCUIT CA-3 CIRCUIT CA-4 CIRCUIT CA-5 CIRCUIT...
  • Page 15 NOTES: 1. All resistance values in "OHMS" unless otherwise noted. (K=1,000 ; M=1,000,000) µ 2. All capacitance values in " F" unless otherwise noted. µ p=pico farad ; ,u or U=micro farad µ 3. All inductance values in " H" unless otherwise noted. µ...
  • Page 16: Overall Wiring, Block Diagram & Circuit Diagrams

    OVERALL WIRING, BLOCK DIAGRAM & CIRCUIT DIAGRAMS OVERALL WIRING CA-1 CA-2 CA-4 CN105 CN205 CCD&CDS MAIN BOARD I/O BOARD CCDI00 CCDI01 CCDI00 CCDI01 CN401 CN204 CCDI02 CCDI03 CCDI02 CCDI03 BOARD CCDI04 CCDI05 CCDI04 CCDI05 CCDI06 CCDI07 CCDI06 CCDI07 CCDI08 CCDI09 CCDI08 CCDI09 DC_IN...
  • Page 17: Overall Circuit Block Diagram

    OVERALL CIRCUIT BLOCK DIAGRAM IC101 BLOCK DIAGRAM (ICX229) (NOTE) H REGISTER (NOTE : PHOTO SENSOR) IC102 BLOCK DIAGRAM (CXD1267AN) CPP3 CPP1 Charge Pump CPP2 DCOUT DCIN XSHT VSHT XSG1 XSG2 CXD1267AN...
  • Page 18: Circuit

    CA-1 CIRCUIT CN105 R1002 C1014 L1004 CCDI00 0.1;F CCDI0 10;J CN102 CCDI02 CCDI2 C1007 3.3V 3.3V CCDI04 0.1;F CCDI4 3.3V CCDI06 CCDI6 C1008 0.1;F CCDI08 CCDI8 R1061 ADCK_B ADCK_B C1010 GND_A PBLK_B A12V A12V 12.0 AGC_CS R1028 AGC_CS CPP3 CPP1 36 35 34 33 32 31 30 29 28 27 26 25 12.0 AGC_DATA...
  • Page 19: Circuit Waveforms

    CA-1 CIRCUIT WAVEFORMS IC103 BLOCK DIAGRAM (AD9848) REFT REFB AD9848 TEST POINT TEST POINT WAVEFORM WAVEFORM VREF LOCATION LOCATION 2 to 36 dB 4–6 dB 10 or 12 DOUT CCDIN PxGA CCD0-9 IC101-1 IC101-13 8-12 CLPOB CLAMP INTERNAL CLAMP 2V/div 2V/div CLOCKS CLPDM...
  • Page 20 CA-2 CIRCUIT R2080 R2058 R2059 L2058 R2056 10;J R2055 Q2059 R2030 2SA1576A(R) AGND AGND AGND AGND 3.3V IG_DRIVE- R2053 L2055 Q2450 22;J C2058 AGND 10;10-T DTC115EU YAOUT ZOOM_SENS CT-A C2051 Q2058 2SC4081(R) 22P;CH AGND AGND Q2055 AGND AGND Q2060 2SA1576A(R) AGND 2SA1576A(R) AGND...
  • Page 21: Circuit

    CA-2 CIRCUIT [UPPER-LEFT] R2058 R2059 R2056 Q2059 R2055 2SA1576A(R) AGND AGND AGND R2053 L2055 C2058 22;J 10;10-T YAOUT CT-A Q2058 C2051 2SC4081(R) 22P;CH AGND Q2055 Q2060 AGND AGND 2SA1576A(R) AGND 2SA1576A(R) AGND AGND R2065 1.2K AGND C2068 L2059 22P;CH C2067 AGND 68;J 0.01;B...
  • Page 22 CA-2 CIRCUIT [UPPER-RIGHT] R2080 R2058 R2059 L2058 R2056 10;J Q2059 R2055 R2030 2SA1576A(R) AGND AGND AGND 3.3V IG_DRIVE- AGND L2055 C2058 AGND Q2450 22;J 10;10-T DTC115EU CT-A ZOOM_SENS Q2058 C2051 22P;CH 2SC4081(R) AGND Q2055 AGND AGND Q2060 A1576A(R) 2SA1576A(R) AGND AGND MGND R2065...
  • Page 23 CA-2 CIRCUIT [LOWER-LEFT] XSG1 LSI_RESET XSG1 ATSMD0 R2379 ZRST IC201 DYC0 C2309 DYC1 SCC0030A VDD1 DYC2 0.1;B DYC3 PBLK ASIC DYC4 CLPOB DYC5 DYC6 CN205 DYC7 VDO1 DYCCK DYCCK ADCK ADCK R2408 FLDO C2308 CCDI00 CCDI0 VDD1 R2410 AGND 0.1;B CCDI02 CCDI2 R2412...
  • Page 24 CA-2 CIRCUIT [LOWER-RIGHT] XSG1 ASTB XSG1 ZDSTB OP1(NTSC/PAL) IC233 S80830CNUA (NC) C2309 RESET VDD1 (NC) 0.1;B ASTB PBLK DSTB CLPOB IC231 IC235 (NC) TC7WH74FU uPD70F3015BYGC-8EU (NC) (NC) VDO1 (NC) X2140 C2154 ADCK ADCK CSTCW20M0S1 FLDO FLDO OPEN 0.1;B C2308 VDD1 (NC) 0.1;B (NC)
  • Page 25 CA-3 CIRCUIT Q3030 DTC114EUK Q3031 DTC114EUK CN301 T3001 DC_GND CEE156 3.3V L3101 D3101 100U RB060L-40 TO CA-4 CN402 VIN2 +3.3V Q3012 Q3011 CN302 DTC114EUA CL301 2SD1767 D3015 3.3V CL305 Q3010 3.3V 2SK3617 R3012 R3105 CL303 C3016 VIN1 +15V REG. C3110 C3013 IC311 REG.
  • Page 26 CA-4 CIRCUIT L4506 CA-4 R4518 AGND AGND Q4010 100K R4514 2SA1037AK R4163 R4082 C4-11302/L5AA2-XE2 C4502 C4514 150P Q4011 B.P.F. TP401 2SC2412K L4503 R4513 C4508 R4503 1000P D4502 AGND Q4501 VBI_OUT 1SS355 R4522 2SC4399(5) C4509 IC453 TP402 NJM2406F AGND COMPARATOR IC452 TC7S04F INV-AMP AGND...
  • Page 27 CA-5 CIRCUIT CA-5 1AV4J10HU280G C5-11302/L5AA2-XE2 CN501 ALARM IN AL_OUT CN511 C5011 470;4 L5001 VIDEO OUT 485A 485B MONOUT1 485GND Video out ZOOM 1AV4J11B0390N GND X GND X FOCUS DC_IN DC_IN V_PHASE D5001 LED+ LED- R5017 TP501 100K 3.3V R5001 100K CN513 RIGHT R5015...
  • Page 28 PRINTED WIRING BOARDS (P.W.B.) CA-2 BOARD (SIDE A) CA-1 BOARD (SIDE A) CA-1 BOARD (SIDE B) CA-2 BOARD (SIDE B) IC105 C1025 R1013 R1004 IC104 C1014 L1003 C1001 C1007 IC106 C1022 IC104 Q1031 R1002 C1009 C1026 R1020 C1008 C1031 D1031 R1105 R1032 R1003...
  • Page 29 CA-4 BOARD (SIDE A) CA-3 BOARD (SIDE A) CA-4 BOARD (SIDE B) CA-3 BOARD (SIDE B) 1AC4B10E9702BC CA3 C3111 L5AA2 L3102 C3102 C3111 C3102 SIDE B L3102 IC411 R4135 R3109 R4140 IC410 R3109 D3102 Q4021 R4138 R3103 C4053 C4511 IC312 R4144 C3122 R3103...
  • Page 30 CA-5 BOARD (SIDE A) CN513 R5430 C5427 R5428 Q5402 R5426 IC541 C5206 C5420 C5422 C5001 L5001 C5203 R5424 S5002 CA-5 BOARD (SIDE B)
  • Page 32 SANYO Electric Co., Ltd. Osaka, Japan Oct./’03...