Honda crf250r 2012 Owner's Manual page 73

Clutch System
Clutch Disc/Plate Installation
1. Install the spring seat (1) and judder spring (2)
onto the clutch center as shown.
2. Coat the clutch discs (3) and plates (4) with
engine oil.
3. Install the clutch disc A (larger I.D. disc) (5)
onto the clutch outer.
Stack the seven clutch plates and seven clutch
discs alternately.
(1)
(2)
(5)
(3)
(1) spring seat (4) clutch plates
(2) judder spring (5) clutch disc A
(3) clutch discs
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Servicing Your Honda
4. Apply grease to the clutch lifter rod (6) ends.
5. Insert the clutch lifter rod into the mainshaft.
6. Apply engine oil to the needle bearing of the
clutch lifter.
7. Install the clutch lifter (7) onto the clutch
lifter rod.
(4)
(6)
(7)
(6) clutch lifter rod
8. Install the clutch pressure plate (8).
9. Install the five clutch springs and clutch
spring bolts (9).
10. Tighten the bolts in a crisscross pattern in two
or three steps, to the specified torque:
9 lbf·ft (12 N·m, 1.2 kgf·m)
(8) clutch pressure plate
(9) clutch spring bolts/clutch springs
11. Apply oil to a new O-ring (10) and install in
the groove of the clutch cover (11).
12. Install the cover by tightening the cover bolts
A, and B in a crisscross pattern in two or
three steps to the specified torque:
7 lbf·ft (10 N·m, 1.0 kgf·m)
(7) clutch lifter (10) O-ring (new)
(9)
(8)
(11)
(10)
(11) clutch cover