crosscontrol CCpilot XL Technical Manual

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Revision: 3.0
Technical Manual
Date: Feb 7, 11
CCpilot XL
Technical Manual
www.crosscontrol.com

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Summary of Contents for crosscontrol CCpilot XL

  • Page 1 Revision: 3.0 Technical Manual Date: Feb 7, 11 CCpilot XL Technical Manual www.crosscontrol.com...
  • Page 2: Table Of Contents

    1.3. Environment and Environmental Tolerance ................. 4 1.4. Cleaning ............................5 Overview ............................6 2.1. CCpilot XL – Display unit ......................6 2.2. CCpilot XL – PC unit ........................6 2.3. Connecting the Display to the PC unit ................. 7 2.4. Connectors ..........................7 Installation ..........................8...
  • Page 3 CCpilot XL Revision: 3.0 Technical Manual Date: Feb 7, 11 7.3. Display ............................23 7.4. Environmental tolerance ....................... 24 7.5. Weight and dimensions ......................25 Technical Support ........................28 Trade Mark, etc..........................29 Index ..............................30 www.crosscontrol.com...
  • Page 4: Introduction

    This material is copyright protected © 2010 CrossControl. All rights reserved. 1.1. Identification There is a label on the back of the display and PC-unit of CCpilot XL. Printed on this labels are numbers which identify your unique computer. During service and other contact with the supplier it is important to be able to provide these numbers.
  • Page 5: Cleaning

    CCpilot XL Revision: 3.0 Technical Manual Date: Feb 7, 11 1.4. Cleaning To ensure proper and reliable functionality over time, the unit shall be wiped cleaned of dirt and dust. Use a suitable light damp rag to clean the unit.
  • Page 6: Overview

    2.1. CCpilot XL – Display unit On the display unit of CCpilot XL there are buttons for adjusting the screens brightness level and a status indicator. Depending on the configuration of the display it may also be equipped with a touch screen.
  • Page 7: Connecting The Display To The Pc Unit

    Display connectors 2.4. Connectors The connectors on CCpilot XL are M12 connectors, except from the display and power supply connectors. Adapter cables are available as accessories, which make it possible to connect to standard consumer peripherals connectors. For more information about each interface see the chapter External interface description.
  • Page 8: Installation

    Date: Feb 7, 11 3. Installation CCpilot XL must be installed in such a way that the unit is not exposed to any unnecessary stress or present any traffic danger. In this section, some recommendations are made regarding installation. For information about mounting accessories please contact your CCpilot XL reseller.
  • Page 9: Integrated Installation, Pc Unit Mounted On Display Unit

    Through adapter cables, as supplied by CrossControl, standard connectors for Ethernet, USB and COM can be connected to the unit. The hook up of these adapter cables can and should be placed in a moisture-free, hidden space and should be secured and strain-relived.
  • Page 10: Heating Via Preheating

    3.7. Heating via Preheating Preheating can be used to prepare for a direct start-up of CCpilot XL in low temperatures. Preheating is initiated by a signal, from an external device, e.g., timer or motor heater, into pin 4 in the power supply contact on CCpilot XL.
  • Page 11 CCpilot XL Revision: 3.0 Technical Manual Date: Feb 7, 11 The table below shows the time before the unit starts up at different temperatures using the default settings. External factors may affect the values; use them as an approximate guidance.
  • Page 12: Basic Operation

    To ensure that data does not get lost or the hard disk become corrupt, it is recommended that all programs are closed before the unit is shut down. CCpilot XL can be shut down either from the operating system or from a short push signal on the ON/OFF input in the power connector.
  • Page 13: Touch Screen

    Date: Feb 7, 11 4.4. Touch screen The CCpilot XL display is equipped with a touch screen which gives the opportunity to provide an easy-to-use HMI (Human Machine Interface) for the user. 4.4.1. Double and right click on the touch screen To perform the equivalent to a right click on the touch screen first tap the place where the right click is supposed to be pressed and then tap the screen again slightly to the side of the initial tap.
  • Page 14: External Interface Description

    Date: Feb 7, 11 5. External interface description Accessible on the rear of CCpilot XL, there are a number of ports to connect various peripheral equipments. In order to give CCpilot XL its high environmental classification, the unit is equipped with DIN M12 connectors.
  • Page 15: Power Supply Connector

    Data Not connected Ground reference Via the USB port, you can connect a multitude of devices to CCpilot XL. For some devices, drivers compatible with the operating system are required to be installed in order for the device to function.
  • Page 16: Ethernet (Ethernet)

    CAN1 L CAN1 Low It is possible to connect two CAN-channels to CCpilot XL to connect a control system or, for example, the FMS system in a vehicle. The interface has a PCA82C251 high speed transceiver installed and follows the ISO 11898-24V standard.
  • Page 17: Com

    There is no termination in the interface; therefore, this shall be present in the cable. CrossControl is well-experienced with control via the CAN-interface and both software and drivers are tested in various environments and under different conditions. Contact CrossControl if you need more information about our CAN-solutions.
  • Page 18: Dmi - Display

    PC Ground reference The DMI cable handles display and control signals between the CCpilot XL Display and PC-unit. The maximum recommended DMI cable length is 5.5 m. Outer cable shield and LCDS double-shield is connected to the connector cover.
  • Page 19: Audio

    CCpilot XL Revision: 3.0 Technical Manual Date: Feb 7, 11 Outer cable shield and LCDS double-shield is connected to the connector cover. For information concerning the DMI connector on the PC unit see chapter DMI - PC. 5.8. Audio Marking: Audio Connector Type: DIN M12, 8-pole, A-coded, female.
  • Page 20: Vga Out

    Ground reference Blue Shield on VGA Blue cable The VGA out can be used as external displays to the CCpilot XL PC unit, either as a stand-alone head display or as dual display together with the CCpilot XL display. Outer cable shield is connected to the cable connector cover.
  • Page 21: Software

    Windows users. CCpilot XL can also be used with other operating systems, contact your sales representative for more information. CCpilot XL offers a multitude of connection alternatives, for instance via USB. In order for the device connected to CCpilot XL to function correctly, sometimes drivers must be installed.
  • Page 22: The General Tab

    CCpilot XL Revision: 3.0 Technical Manual Date: Feb 7, 11 6.2.2. CCP setting status The colour of the light bulb indicates the CCP setting status. RED – Not active. The CCP settings service is not started or something is wrong in the communication with the computer.
  • Page 23: Specifications

    CCpilot XL Revision: 3.0 Technical Manual Date: Feb 7, 11 7. Specifications The specification may vary depending on your computer configuration. 7.1. Computer Core Core Component Description Comments Processor Intel Pentium Core Duo, 1,6 GHz Storage Compact Flash (8 GB to 40 GB rotating disc default.
  • Page 24: Environmental Tolerance

    CCpilot XL Revision: 3.0 Technical Manual Date: Feb 7, 11 7.4. Environmental tolerance Environmental Test Standard Dry Heat IEC 60068-2-2 Bd Operating: +55°C, 24h Storage: +60°C, 24h Damp Heat IEC 60068-2-30 Db Operation: +25°C / +55°C >93% RH 6*24h (without touch screen)
  • Page 25: Weight And Dimensions

    CCpilot XL Revision: 3.0 Technical Manual Date: Feb 7, 11 7.5. Weight and dimensions 7.5.1. PC unit Description Comments Enclosure size 268 x 196 x 56 mm (W x H x D) www.crosscontrol.com...
  • Page 26 CCpilot XL Revision: 3.0 Technical Manual Date: Feb 7, 11 7.5.2. 10.4” Display Description Comments Enclosure size 286 x 217 x 57 mm (W x H x D) www.crosscontrol.com...
  • Page 27 CCpilot XL Revision: 3.0 Technical Manual Date: Feb 7, 11 7.5.3. 12” Display Description Comments Enclosure size 322 x 257 x 60 mm (W x H x D) www.crosscontrol.com...
  • Page 28: Technical Support

    Contact your reseller or supplier for help with possible problems with your CCpilot XL. In order to get the best help, you should have your CCpilot XL in front of you and be prepared with the following information before you contact support.
  • Page 29: Trade Mark, Etc

    Microsoft Corporation in the USA and/or other countries. CANopen is a registered trademark of CAN in Automation (CiA). CrossControl AB is not responsible for editing errors, technical errors or for material which has been omitted in this document. CrossControl is not responsible for unintentional damage or for damage which occurs as a result of supplying, handling or using of this material.
  • Page 30: Index

    Battery ............. 9, 10 Bracket Mount ............8 Identification ............4 Inputs ..............14 Cable installation..........9 Installation of CCpilot XL ........8 Calibrate touch screen ........13 Installing cables ............ 9 Calibration ............13 Integrated .............. 7 Camera connection .......... 19 Introduction ............
  • Page 31 Supply Voltage ........... 23 VGA ..............20 Support ..............28 Video ............. 19, 23 Video camera .............19 Windows XP ............21 Technical Support ..........28 CrossControl AB P.O. Box 83 • SE-822 22 Alfta • Sweden Phone: +46 271 75 76 00• info@crosscontrol.com • www.crosscontrol.com...

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