Jacobsen Greens King 500A Series Technical Manual
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Jacobsen Greens King 500A Series Technical Manual

Incommand
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Technical
Manual
Greens King 500A Series
InCommand
63281 – 18" 11 Blade Reel
63287 – 18" 15 Blade Reel
63282 – 22" 11 Blade Reel
63288 – 22" 15 Blade Reel
63285 – 26" 7 Blade Reel, Tee & Collar
If incorrectly used, this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its
dangers, and should read the entire manual before attempting to set up,
operate, adjust, or service the machine.
GB
™
WARNING
4131586-Rev B
When Performance Matters.
™

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  • Page 1 4131586-Rev B Technical Manual Greens King 500A Series InCommand ™ 63281 – 18” 11 Blade Reel 63287 – 18” 15 Blade Reel 63282 – 22” 11 Blade Reel 63288 – 22” 15 Blade Reel 63285 – 26” 7 Blade Reel, Tee & Collar WARNING If incorrectly used, this machine can cause severe injury.

  • Page 2: Service Parts

    Jacobsen Dealer. Suggested Stocking Guide To Keep your Equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. To order any of the following material: 3.

  • Page 3: Table Of Contents

    Table of Contents Safety Adjustments Operating Safety ..........4 General ............20 Important Safety Notes ........5 Reel-To-Bedknife ........... 20 Specifications Bedknife Adjuster ........... 21 Product Identification........6 Bedknife ............21 Engine .............. 6 Brake .............. 21 Mower ............... 6 Cutting Height ..........

  • Page 4: Safety

    Only accessories 18. Operate the machine across the face of the slope attachments approved by Jacobsen. (horizontally), not up and down the slope (vertically). 7. Stay alert for holes in the terrain and other hidden Never operate on wet grass.

  • Page 5: Important Safety Notes

    Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service.

  • Page 6: Specifications

    SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION _________________________________________________ 63281......18 in. (457 mm) Greens King 518A Serial Number ....An identification plate, like the one with InCommand™ control system, shown, listing the serial number, is Honda 4.0 H.P. gasoline engine attached to the rear cross member and 11 blade reel.

  • Page 7: Traction And Differential

    ACCESSORIES & SUPPORT LITERATURE _____________________________________ Contact your area Jacobsen Dealer for a complete listing of accessories and attachments. CAUTION Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment. Solid Rollers Accessories 18 in.

  • Page 8: Declaration Of Conformity

    Uzņēmuma nosaukums un pilna ražotāja adrese ▪ Verslo pavadinimas ir pilnas gamintojo adresas ▪ Isem kummerċjali u indirizz sħiħ tal-fabbrikant ▪ Jacobsen, A Textron Company Nazwa firmy i pełny adres producenta ▪ Nome da empresa e endereço completo do fabricante ▪...
  • Page 9 Ort und Datum der Erklärung ▪ Τόπος και ημερομηνία δήλωσης ▪ A nyilatkozat kelte (hely és idő) ▪ Luogo e data della dichiarazione ▪ Jacobsen, A Textron Company Deklarācijas vieta un datums ▪ Deklaracijos vieta ir data ▪ Il-post u d-data tad-dikjarazzjoni ▪ Miejsce i data wystawienia deklaracji ▪...
  • Page 10 VP of Engineering Firma de la persona responsable de la declaración en nombre del fabricante, que posee la documentación técnica Jacobsen, A Textron Company y está autorizada para recopilar el archivo técnico y que está establecido en la Comunidad. 11524 Wilmar Blvd, Undertecknas av den som bemyndigad att upprätta deklarationen å...

  • Page 11: Vibration Level

    SPECIFICATIONS VIBRATION LEVEL_________________________________________________________ When the machine was tested for hand/arm vibration levels, the operator was standing in the normal operating position with both hands on the handle. The engine was running and the cutting device was rotating with the machine stationary.

  • Page 12: Decals

    DECALS DECALS DECALS _________________________________________________________________ Familiarize yourself with the decals, they are critical to the safe operation of the mower. REPLACE DAMAGED DECALS IMMEDIATELY. CAUTION WARNING ALLOW ENGINE TO COOL FOR 2 1. Read operators manual. Do not allow MINUTES BEFORE untrained operators to use machine.

  • Page 13: Initial Inspection

    INITIAL INSPECTION INITIAL INSPECTION GENERAL ________________________________________________________________ Accessories not included with this product must be The set-up and testing of the unit should always be ordered separately. See instructions provided with performed by a trained technician, familiar with the accessory for installation and parts. operation of the equipment.

  • Page 14: Controls Icons

    CONTROLS CONTROLS ICONS ___________________________________________________________________ Parking Brake Engaged Disengaged Engine Off O.P.C. Unlock Fuel Gasoline O.P.C. Lock Engine Run Throttle Choke Fast Slow WARNING Never attempt to operate the machine unless you have read the Technical Manual and the engine manual and know how to operate all controls correctly. Familiarize yourself with the icons shown above and what they represent.
  • Page 15 CONTROLS E. Choke Lever - The choke lever opens and closes the choke valve in the carburetor. The CLOSED position enriches the fuel mixture for starting a cold engine. The OPEN position provides the correct fuel mixture for operation after starting, and for restarting a warm engine.

  • Page 16: Operation Daily Inspection

    OPERATION OPERATION DAILY INSPECTION________________________________________________________ 2. Check the fuel supply and crankcase oil level. All fluids must be at the full mark. CAUTION 3. Make sure the mower is adjusted to the required The daily inspection should be performed only when cutting height.

  • Page 17: Operating Procedures

    13. Look behind and down before backing up to be sure precautions. Only use accessories and attachments of a clear path. Use care when approaching blind approved by Jacobsen. corners, shrubs, trees, or other objects that may obscure vision. 7. Be aware of mower discharge direction and never direct discharge of material toward bystanders.

  • Page 18: Starting/Stopping Engine

    OPERATION STARTING/STOPPING ENGINE ______________________________________________ CAUTION Always start and stop the engine when the mower is on level ground. Keep feet away from blade when starting engine. Starting 1. Check oil level and fuel supply then open fuel valve lever (F). 2.

  • Page 19: Transport Wheels (Optional Kit)

    OPERATION TRANSPORT WHEELS (OPTIONAL KIT) _______________________________________ WARNING Always stop the engine and disengage the drive levers before installing or removing the transport wheels. 1. Push and hold the kickstand against the ground then pull the mower handle back until the mower rests on the stand (L).

  • Page 20: Mowing

    OPERATION MOWING _________________________________________________________________ 1. Stop the engine. Place mower on kickstand and 5. For a more even playing surface and neater remove the transport wheels. appearance, alter the mowing pattern each time a green is mowed. The patterns shown in Figure 6G 2.

  • Page 21: Daily Maintenance

    OPERATION DAILY MAINTENANCE______________________________________________________ 1. Park the mower on a flat, level surface, engage Handle fuel with care - it is highly flammable. Use an parking brake, and stop the engine. approved container, the spout must fit inside the fuel filler neck.

  • Page 22: Adjustments

    4. Do not change governor settings or overspeed the performed by a qualified technician. If proper engine. adjustment cannot be made, contact an authorized Jacobsen dealer. REEL-TO-BEDKNIFE _______________________________________________________ (Pre-adjustment Check) 5. The reel must be parallel to the bedknife. An improperly adjusted reel will lose its sharp edges 1.

  • Page 23: Bedknife Adjuster

    ADJUSTMENTS BEDKNIFE ADJUSTER _____________________________________________________ 1. Adjuster (A) is used to increase or decrease the spring load on the bedknife. Adjuster (B) is used to move the bedknife to the reel or away from the reel. 2. Once the spring is totally collapsed as a result of many adjustments, the bedknife cannot be moved.

  • Page 24: Cutting Height

    ADJUSTMENTS CUTTING HEIGHT _________________________________________________________ Note: Make sure the bedknife is properly adjusted before 6. Repeat Steps 4 and 5 on the opposite end of the setting the cutting height. (See Section 7.4) reel then tighten nuts (M). Recheck and readjust the cutting height if necessary.

  • Page 25: Handle

    ADJUSTMENTS HANDLE _________________________________________________________________ 1. To adjust the angle of the handle bar (Y), loosen screw (W) on both sides of the mower and adjust the handle bar to the desired position. 2. After adjusting handle bar, adjust bracket (X) so that the handle bar just rests on the bottom of the slot in bracket.

  • Page 26: Torque Specification

    All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.

  • Page 27: Maintenance

    6. Wash the mower and accessories after each use. Keep the equipment clean. a. Keep the equipment clean. 7. Repair damaged metal surfaces and use Jacobsen b. Keep all moving parts properly adjusted and Orange touch-up paint. lubricated.

  • Page 28: Engine Oil

    MAINTENANCE ENGINE OIL ______________________________________________________________ Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap, and add oil as required. Perform initial oil change after the first 20 hours of operation.

  • Page 29: Transport Tires (Option)

    MAINTENANCE TRANSPORT TIRES (OPTION) _______________________________________________ 1. Keep tire properly inflated to prolong tire life. Check pressure only when the tires are cool. CAUTION 2. Use an accurate, low pressure tire gauge. Unless you have the proper training, tools, and 6 - 8 psi - (0.413 - 0.551 BAR). experience, DO NOT attempt to mount a tire on a rim.

  • Page 30: Storage

    MAINTENANCE STORAGE________________________________________________________________ General After Storage 1. Clean the mower thoroughly and lubricate. Whenever 1. Check or service the fuel filter and air cleaner. possible, use compressed air to clean mower. 2. Check oil level in the engine crankcase. 2. Repair and paint damaged or exposed metal. 3.

  • Page 31: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING GENERAL ________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information, contact your area Jacobsen Dealer. Symptoms Possible Causes Action Engine will not Choke in wrong position. See Engine Manual.

  • Page 32: Maintenance & Lubrication Charts 10.1 General

    L- Lubricate R - Replace AR - As Required * Indicates initial service for new machines. Engine Oil - See Section 8.3 Manual grease gun with NLGI Grade 2 (Service Class LB). ® Lubriplate marine grease, Jacobsen Part No. 5001581...

  • Page 33: 10.3 Lubrication Chart

    MAINTENANCE & LUBRICATION CHARTS 10.3 LUBRICATION CHART______________________________________________________ ● ● ● ● L 8 ● ● L 1 1 L 10 ● ● L 1 1 ● - NLGI #2 Grease Apply Lubricant L 11-12 ® - Lubriplate Marine Grease...

  • Page 34: Parts List

    Screw, 1/4-20 x 2” Hex Head 11.2 TO ORDER PARTS_________________________________________________________ 1. Write your full name and complete address on the 5. Send or bring the order to an authorized Jacobsen order. Distributor. 2. Explain where and how to make shipment.
  • Page 35 GREENS KING 500A SERIES Serial No. All 1.1 Handle Attachment 6 / 7 4 / 5 Item Part No. Qty. Description Serial Numbers/Notes 2811559 Bolt, Handle Mount Used on All Except 63288 447224 Lockwasher, 5/8” Internal Tooth Used on All Except 63288...
  • Page 36 GREENS KING 500A SERIES Serial No. All 2.1 Handle and Controls TO ENGAGE TRACTION 1. SLIDE BAIL TO THE LEFT. 2. SQUEEZE BAIL TO HANDLE.
  • Page 37 GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 366708 Flanged Bearing 4139678 Decal, Bail Operation 400268 Screw, 3/8-16 x 1-3/4” Hex Head 434029 Screw, 1/4-20 x 1” Socket Head 443102 Nut, 1/4-20 Hex 443110 Nut, 3/8-16 Hex...
  • Page 38 GREENS KING 500A SERIES Serial No. All 3.1 Frame Assembly Vehicle Mass: WARNING Model PGM 19 84.0 kg Model PGM 22 85.0 kg Model 518A 95.3 kg Keep Bystanders Away. Do Model 522TA 100.7 kg Not Operate Without Guards Model 522A 101.2 kg...
  • Page 39 GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 2811122 Frame, R.H. Side 2811121 Frame, L.H. Side 1000022 518 Front Crossbar Used on 63281 Only 1000839 522 Front Crossbar Used on 63282 Only 1000023 526 Front Crossbar Used on 63285 Only...
  • Page 40 GREENS KING 500A SERIES Serial No. All 4.1 Lower Unit GK 522 & 526 GK 518 Standard Style Bedknives (Secured with screws) Optional MagKnife Bedknives Part Number Description Part Number Description 5000098 18” Low Profile 4131371 18” Low Profile 5002888 18”...
  • Page 41 GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes Reel Assembly See 5.1 5000102 Bedknife Backing, 518 Standard Standard 4130295 Bedknife Backing, 518 Magknife Magknife Option 5000457 Bedknife Backing, 522 Standard Standard 4130281 Bedknife Backing, 522 Magknife Magknife Option...
  • Page 42 GREENS KING 500A SERIES Serial No. All 5.1 Reel...
  • Page 43 GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 5000095 Reel, 18” 11 Blade 4284061 Reel, 18” 15 Blade 5000148 Reel, 22” 11 Blade 4284069 Reel, 22” 15 Blade 5003652 Reel, 26” 7 Blade 4179720 Bearing Housing 366650 •...
  • Page 44 GREENS KING 500A SERIES Serial No. All 6.1 Engine and Clutch CAUTION ALLOW ENGINE TO COOL FOR 2 MINUTES BEFORE REFUELING CAUTION BE SURE THE TRACTION CLUTCH LEVER IS IN NEUTRAL BEFORE STARTING THE ENGINE 3001790 Greens King 518A 522A...
  • Page 45 GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 303873 Washer 348849 Shim, 0.01” 362764 Decal, Refueling Caution 400188 Screw, 5/16-18 x 1” Hex Head 306369 Screw, 5/16-24 x 3/4” Hex Head 434029 Screw, 1/4-20 x 1” Socket Head 441677 Carriage Bolt, 5/16-18 x 1-1/2”...
  • Page 46 GREENS KING 500A SERIES Serial No. All 7.1 Engine Throttle and Clutch Cover WARNING TO PREVENT INJURY AND ACCIDENTAL CLUTCH ENGAGEMENT DO NOT ADJUST ENGINE SPEED USING THROTTLE LEVER ON ENGINE. ALWAYS ADJUST ENGINE SPEED USING THE OPC HANDLE AND...
  • Page 47 GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 400108 Screw, 1/4-20 x 3/4” Hex Head 444708 Locknut, 1/4-20 Center 4148537 Cover, 18” Clutch Used on 518, Includes Decal 4148538 Cover, 22” Clutch Used on 522, Includes Decal 4147698 Cover, 26”...
  • Page 48 GREENS KING 500A SERIES Serial No. All 8.1 Belts Reverse View 26 27 Belts View...
  • Page 49 GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 503685 Pulley, 80 Tooth 367554 • Needle Bearing 1000056 Traction Clutch 366725 Flanged Bushing 443106 Nut, 5/16-18 Hex 5002447 Pulley, 18 Tooth 2000148 Bearing Bracket 3001273 Shaft Lockwasher, 3/8 Heavy...
  • Page 50 GREENS KING 500A SERIES Serial No. All 9.1 Belt Cover TRACTION CLUTCH CONTROL To prevent damage to traction drive system, do not engage traction clutch while engine is Disengage Engage running. REEL CLUTCH CONTROL DISENGAGE ENGAGE J-T-3001792...
  • Page 51 GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 503638 Belt Cover 2811092 • Decal, Warning 3001792 • Decal, Reel Clutch 3000660 Traction Clutch Lever 443102 Nut, 1/4-20 Hex 446130 Lockwasher, 1/4 Heavy 220317 Shifter Housing 400112 Screw, 1/4-20 x 1-1/4” Hex Head 400106 Screw, 1/4-20 x 5/8”...
  • Page 52 GREENS KING 500A SERIES Serial No. All 10.1 Weight Bars and Roller Brackets C o ve r Shown with Cover Removed...
  • Page 53 GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 4139661 Grass Shield (518A) Used on 63281 Only 4139660 Grass Shield (522A) Used on 63282 Only 4139662 Grass Shield (526A) Used on 63285 Only 4127335 • Decal, Danger 241827 L.H.
  • Page 54 GREENS KING 500A SERIES Serial No. All 11.1 Differential and Rollers...
  • Page 55 GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 1000024 Smooth Roller (518) 132655 Smooth Roller (522) 1000027 Dimpled Roller (526) 366699 • Differential Gear Bushing 366698 • Drum Bushing 366701 • Grease Seal 366700 • Grease Seal 241836 •...
  • Page 56 GREENS KING 500A SERIES Serial No. All 12.1 Parking Brake and Wheels...
  • Page 57 GREENS KING 500A SERIES Item Part No. Qty. Description Serial Numbers/Notes 1000476 R.H. Hub 338766 • Bearing 366705 • Grease Seal 164056 Brake Band 132663 Brake Mounting Bracket 132658 Seal Housing 365753 • Grease Seal 4128725 • Grease Fitting 164063...
  • Page 58 INDEX 1000018.......37 3001790.......43 366697 ....53 4128662 ...... 35 1000019.......37 3001792.......49 366698 ......53 4128725 ....41 1000020.......37 3002753.......35 366699 ......53 4128933 ...... 35 1000021.......37 3004368.......41 366700 ......53 4130281 ...... 39 1000022.......37 3004369.......41 366701 ......53 4130286 ...... 39 1000023.......37 3004402.......49 366702 ......
  • Page 59 INDEX 434029....35 500534 ......41 434031......47 503532 ......43 434032....35 503638 ......49 434036......39 503685 ......47 434049......55 545940 ......41 434051......39 554847 ......55 434054......35 62293 ......55 441614......51 68122 ......51 441674......
  • Page 60 Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable, high-quality product support.

This manual is also suitable for:

Greens king 500a 63285Greens king 500a 63288Greens king 500a 63282Greens king 500a 63287Greens king 500a 63281

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