Table Of Contents; Contents - EWM Phoenix 355 Progress puls MM TKM Operating Instructions Manual

Contents

1
1 Contents .................................................................................................................................................. 3
2 Safety instructions ................................................................................................................................. 6
2.1 Notes on the use of these operating instructions .......................................................................... 6
2.2 Explanation of icons ....................................................................................................................... 7
2.3 Safety instructions .......................................................................................................................... 8
2.4 Transport and installation ............................................................................................................ 12
3 Intended use ......................................................................................................................................... 13
3.1 Documents which also apply ....................................................................................................... 13
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
4 Machine description - quick overview .............................................................................................. 14
4.1 Front view .................................................................................................................................... 14
4.2 Rear view ..................................................................................................................................... 16
4.2.1
Machine control - Operating elements ........................................................................................ 19
4.3
4.3.1
5 Design and function ............................................................................................................................. 23
5.1 Transport and installation ............................................................................................................ 23
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.1.8
5.1.9
5.2 Welding data display .................................................................................................................... 33
5.3 MIG/MAG welding ........................................................................................................................ 34
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
099-005403-EW501
18.08.2016
Warranty ....................................................................................................................... 13
Declaration of Conformity ............................................................................................. 13
Welding in environments with increased electrical hazards ......................................... 13
Service documents (spare parts and circuit diagrams) ................................................ 13
Calibration/Validation ................................................................................................... 13
Operating elements in the machine .............................................................................. 18
Function sequence ....................................................................................................... 21
Ambient conditions ....................................................................................................... 23
Machine cooling ............................................................................................................ 24
Workpiece lead, general ............................................................................................... 24
Protective flap, welding machine control ...................................................................... 24
Welding torch holder .................................................................................................... 25
Welding torch cooling system ....................................................................................... 26
5.1.6.1 Cooling module connection ........................................................................... 26
Notes on the installation of welding current leads ........................................................ 27
5.1.7.1 Stray welding currents................................................................................... 28
Mains connection .......................................................................................................... 29
5.1.8.1 Mains configuration ....................................................................................... 29
Shielding gas supply (shielding gas cylinder for welding machine) ............................. 30
5.1.9.1 Pressure regulator connection ...................................................................... 30
5.1.9.2 Shielding gas hose connection ..................................................................... 31
Gas test - setting the shielding gas volume ................................................. 32
5.1.9.3
Welding torch and workpiece line connection .............................................................. 34
Welding torch and workpiece line connection .............................................................. 35
Wire feed ...................................................................................................................... 37
5.3.3.1 Open the protective flap of the wire feeder ................................................... 37
5.3.3.2 Inserting the wire spool ................................................................................. 38
5.3.3.3 Changing the wire feed rollers ...................................................................... 39
5.3.3.4 Inching the wire electrode ............................................................................. 41
5.3.3.5 Spool brake setting ....................................................................................... 42
Definition of MIG/MAG welding tasks ........................................................................... 43
Welding task selection .................................................................................................. 43
5.3.5.1 Basic welding parameters ............................................................................. 43
5.3.5.2 Choke effect / dynamics ................................................................................ 44
5.3.5.3 superPuls ...................................................................................................... 45
5.3.5.4 Burn-back ...................................................................................................... 46
MIG/MAG operating point ............................................................................................. 47
5.3.6.1 Selecting the display unit .............................................................................. 47
5.3.6.2 Operating point setting using material thickness .......................................... 48
5.3.6.3 Arc length correction setting ......................................................................... 48
Notes on the use of these operating instructions
Contents
3