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Pioneer PRS-D1200M SERIES Service Manual

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3 7 63 1515 0
CLASS D MONO AMPLIFIER
PRS-D1200M
PRS-D1200M
PRS-D1200M
PRS-D1200M
TE
L 13942296513
www
For details, refer to "Important Check Points for Good Servicing".
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PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2008
http://www.xiaoyu163.com
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4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
http://www.xiaoyu163.com
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PRS-D1200M/XS/UC
/XS/EW5
/XS/ES
/XS/CN5
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2 8
ORDER NO.
CRT4132
/XS/UC
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K-ZZZ FEB. 2008 Printed in Japan
9 9
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Summary of Contents for Pioneer PRS-D1200M SERIES

  • Page 1 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2008 K-ZZZ FEB.

  • Page 2: Safety Information

    http://www.xiaoyu163.com SAFETY INFORMATION 3 7 63 1515 0 CAUTION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.
  • Page 3 http://www.xiaoyu163.com 3 7 63 1515 0 [Important Check Points for Good Servicing] In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures. 1. Product safety Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

  • Page 4: Table Of Contents

    http://www.xiaoyu163.com CONTENTS 3 7 63 1515 0 SAFETY INFORMATION............................. 2 1. SERVICE PRECAUTIONS ..........................5 1.1 SERVICE PRECAUTIONS ........................5 1.2 NOTES ON SOLDERING .......................... 5 2. SPECIFICATIONS ............................6 2.1 SPECIFICATIONS ............................. 6 2.2 PANEL FACILITIES............................ 9 2.3 CONNECTION DIAGRAM ........................10 3.

  • Page 5: Service Precautions

    http://www.xiaoyu163.com 1. SERVICE PRECAUTIONS 3 7 63 1515 0 1.1 SERVICE PRECAUTIONS - Service Precaution 1. You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

  • Page 6: Specifications

    http://www.xiaoyu163.com 2. SPECIFICATIONS 3 7 63 1515 0 2.1 SPECIFICATIONS L 13942296513 u163 PRS-D1200M/XS/UC http://www.xiaoyu163.com...
  • Page 7 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 PRS-D1200M/XS/UC http://www.xiaoyu163.com...
  • Page 8 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 PRS-D1200M/XS/UC http://www.xiaoyu163.com...

  • Page 9: Panel Facilities

    http://www.xiaoyu163.com 2.2 PANEL FACILITIES 3 7 63 1515 0 L 13942296513 u163 PRS-D1200M/XS/UC http://www.xiaoyu163.com...

  • Page 10: Connection Diagram

    http://www.xiaoyu163.com 2.3 CONNECTION DIAGRAM 3 7 63 1515 0 L 13942296513 u163 PRS-D1200M/XS/UC http://www.xiaoyu163.com...

  • Page 11: Basic Items For Service

    http://www.xiaoyu163.com 3. BASIC ITEMS FOR SERVICE 3 7 63 1515 0 3.1 CHECK POINTS AFTER SERVICING To keep the product quality after servicing, please confirm following check points. r i f Confirm whether the customer complain has The customer complain must not be been solved.

  • Page 12: Jigs List

    http://www.xiaoyu163.com 3.3 JIGS LIST 3 7 63 1515 0 - Lubricants and Glues list Name Jig No. Remarks Bond GEM1017 Applying to Chemical Capacitor etc. (*) Bond GYL1006 Applying to Thermistor (*) You can use GEM1017 even if the color is defferent from the original ones. 4.

  • Page 13: Disassembly

    http://www.xiaoyu163.com 7. DISASSEMBLY 3 7 63 1515 0 Removing the Case (Fig.1) Case Remove the five screws and then remove the Case. Fig.1 Removing the Amp Unit (Fig.2) Remove the six screws. Remove the nine screws and then remove the Amp Unit. L 13942296513 Amp Unit Fig.2...
  • Page 14 http://www.xiaoyu163.com 3 7 63 1515 0 Bonding Position L 13942296513 7 pts : GEM1017 1 pt : GYL1006 <<Capacitor>> Press the thermistor against *Bond should be applied the transformer and apply an both of parts and PCB. adhesive as the end of the thermistor touches the transformer.

  • Page 15: Each Setting And Adjustment

    http://www.xiaoyu163.com 8. EACH SETTING AND ADJUSTMENT 3 7 63 1515 0 - Connection Diagram AMP UNIT (SIDE A) VR301 L 13942296513 CN306 CN305 SPEAKER CN201 OUTPUT INPUT Rg = 1 kohm Rg = 1 kohm DC voltmeter - Speaker Output DC Offset Voltage Adjustment Measurement condition Measurement point Adjustment point...

  • Page 16: Exploded Views And Parts List

    http://www.xiaoyu163.com 9. EXPLODED VIEWS AND PARTS LIST 3 7 63 1515 0 OTES : Parts marked by " * " are generally unavailable because they are not in our Master Spare Parts List. The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
  • Page 17 http://www.xiaoyu163.com (1) PACKING SECTION PARTS LIST Mark No. Description Part No. 3 7 63 1515 0 Mark No. Description Part No. Polyethylene Bag CEG1116 10-2 Packing Sheet YEG5007 Cord Assy YDE5010 Unit Box See Contrast table(2) Cord Assy YDP5015 Contain Box See Contrast table(2) Screw Assy YEA5034...

  • Page 18: Exterior

    http://www.xiaoyu163.com 9.2 EXTERIOR 3 7 63 1515 0 L 13942296513 u163 PRS-D1200M/XS/UC http://www.xiaoyu163.com...
  • Page 19 http://www.xiaoyu163.com (1) EXTERIOR SECTION PARTS LIST Mark No. Description Part No. 3 7 63 1515 0 Mark No. Description Part No. Terminal(CN305) YKE5021 Screw BBZ30P100FTB Terminal(CN306) YKE5021 Screw BPZ30P100FTB Fuse Holder YKR5002 Screw(M3 x 8) CBA2011 Connector(CN101) YKS5008 Screw YBA5002 Case YNB5042 Connector(CN103)

  • Page 20: Schematic Diagram

    http://www.xiaoyu163.com 10. SCHEMATIC DIAGRAM 3 7 63 1515 0 10.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE) Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS LIST". Large size SCH diagram CN202 SUBSONIC D204 POWER MODE SW ERA15-02...
  • Page 21 http://www.xiaoyu163.com 3 7 63 1515 0 NOTE : Symbol indicates a resistor. For resistors and capacitors in the circuit diagrams, their resistance values or No differentiation is made between chip resistors and capacitance values are expressed in codes: discrete resistors. MODE SELECT SW SUBSONIC SW CIRCUITCR.NO...
  • Page 22 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 PRS-D1200M/XS/UC http://www.xiaoyu163.com...
  • Page 23 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 PRS-D1200M/XS/UC http://www.xiaoyu163.com...
  • Page 24 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 PRS-D1200M/XS/UC http://www.xiaoyu163.com...
  • Page 25 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 PRS-D1200M/XS/UC http://www.xiaoyu163.com...

  • Page 26: Remote Control Unit

    http://www.xiaoyu163.com 10.2 REMOTE CONTROL UNIT 3 7 63 1515 0 REMOTE CONTROL UNIT BASS BOOST CONTROL CN241 L 13942296513 u163 PRS-D1200M/XS/UC http://www.xiaoyu163.com...
  • Page 27 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 PRS-D1200M/XS/UC http://www.xiaoyu163.com...

  • Page 28: Pcb Connection Diagram

    http://www.xiaoyu163.com 11. PCB CONNECTION DIAGRAM 3 7 63 1515 0 11.1 AMP PCB NOTE FOR PCB DIAGRAMS 2.Viewpoint of PCB diagrams 1.The parts mounted on this PCB AMP PCB include all necessary parts for Capacitor Connector several destination. For further information for SIDE A respective destinations, be sure to check with the schematic dia-...
  • Page 29 http://www.xiaoyu163.com 3 7 63 1515 0 SIDE A Q317 Q315 Q316 Q318 Q319 TH901 Q321 Q322 Q320 R343 R344 R337 R338 R339 R340 R341 R342 R604 D309 C602 C601 R336 R345 C330 R334 R327 R326 R333 C329 R349 R603 C335 R347 R330 R348...
  • Page 30 http://www.xiaoyu163.com 3 7 63 1515 0 AMP PCB C333 C332 C328 C331 R335 R346 R322 R321 C361 C325 R316 C324 R315 C323 R312 C315 L 13942296513 R431 R432 R362 R361 D499 R451 C498 R455 R458 R436 R452 R456 D451 R457 C432 R438 R434...
  • Page 31 http://www.xiaoyu163.com 3 7 63 1515 0 SIDE B C608 D602 D601 C607 C604 C603 D698 D699 L 13942296513 R431 R432 R433 R440 R439 R998 R914 R999 R911 R910 R909 C907 R916 R997 R917 R996 R912 Q909 Q908 R915 C498 R455 R458 Q912 R436...

  • Page 32: Switch Pcb

    http://www.xiaoyu163.com 11.2 SWITCH PCB 3 7 63 1515 0 SWITCH PCB SIDE A CN101 R101 C101 C102 CN103 POWER MODE C116 S101 C118 R118 C112 C120 IC112 R120 R112 R122 C126 C122 R117 C111 R126 INPUT SW R119 S111 C117 IC111 C115 C119...
  • Page 33 http://www.xiaoyu163.com 3 7 63 1515 0 SWITCH PCB SIDE B R114 C114 C124 R124 R116 C123 C113 R115 R123 R132 R131 L 13942296513 R133 R172 R167 R168 R161 R171 R162 u163 PRS-D1200M/XS/UC http://www.xiaoyu163.com...

  • Page 34: Remote Control Unit

    http://www.xiaoyu163.com 11.3 REMOTE CONTROL UNIT 3 7 63 1515 0 REMOTE CONTROL UNIT SIDE A REMOTE CONTROL UNIT SIDE B CN241 BASS BOOST CONTROL L 13942296513 u163 PRS-D1200M/XS/UC http://www.xiaoyu163.com...

  • Page 35: Electrical Parts List

    http://www.xiaoyu163.com 12. ELECTRICAL PARTS LIST 3 7 63 1515 0 NOTE: Parts whose parts numbers are omitted are subject to being not supplied. The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS..) CKS.., CCS.., CSZS..The >...
  • Page 36 http://www.xiaoyu163.com Circuit Symbol and No. Part No. Circuit Symbol and No. Part No. 3 7 63 1515 0 Q 912 (B,127,92) Transistor DTC124EK L 201 (A,257,35) Ferri-Inductor CTF1007 Q 914 (B,103,71) Transistor 2SA1576A L 202 (A,261,35) Ferri-Inductor CTF1007 Q 915 (B,112,67) Chip Transistor DTC114TUA L 211 (A,245,59) Ferri-Inductor...
  • Page 37 http://www.xiaoyu163.com Circuit Symbol and No. Part No. Circuit Symbol and No. Part No. R 165 (A,25,28) RS1/16S472J R 337 (A,164,176) RS1/2PMF100J 3 7 63 1515 0 R 166 (A,25,25) RS1/16S472J R 338 (A,182,176) RS1/2PMF100J R 167 (B,29,40) RS1/16S222J R 339 (A,187,176) RS1/2PMF100J R 168...
  • Page 38 http://www.xiaoyu163.com Circuit Symbol and No. Part No. Circuit Symbol and No. Part No. R 604 (A,158,166) RS2PMF220J R 959 (B,128,42) RS1/16S103J 3 7 63 1515 0 R 605 (A,76,134) RD1/2PM220J R 960 (B,122,41) RS1/16S473J R 606 (A,56,138) RD1/2PM220J R 961 (A,109,36) RD1/4PU222J R 607...
  • Page 39 http://www.xiaoyu163.com Circuit Symbol and No. Part No. Circuit Symbol and No. Part No. C 206 (B,269,59) CKSQYB102K50 C 336 (A,262,156) CEHAZL101M2A(P45) 3 7 63 1515 0 C 211 (B,250,48) CCSRCH471J50 C 337 (A,197,157) CFTNA104J2A C 212 (A,253,48) CEAT100M50 C 338 (A,270,156) CFTNA104J2A C 213...
  • Page 40 http://www.xiaoyu163.com Circuit Symbol and No. Part No. C 913 (B,108,84) CKSRYB472K50 3 7 63 1515 0 C 914 (A,107,75) CEAT100M50 C 915 (B,104,65) CKSRYB103K50 C 916 (B,99,65) CKSRYB103K50 C 917 (A,147,95) CKSQYB104K50 C 918 (A,133,56) CEAT471M25 C 919 (A,109,67) CEAT220M50 C 920 (A,98,65) CKSRYB103K50...

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