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October 2015
December 2015

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Summary of Contents for PURSUIT C238

  • Page 1 October 2015 December 2015...
  • Page 2 NOTICE: This manual may contain pictures or discussions of options not available on SE models.
  • Page 3: Safety Information

    (CO) is colorless, odorless and ! DANGER extremely dangerous. Indicates a hazardous situation which, if Every precaution has been taken by Pursuit not avoided, will result in death or seri- Fishing Boats to reduce the risks associated ous injury.
  • Page 4: Table Of Contents

    3.2 Fuel System ......... 3-2 9.4 Engine Stop Switch ......9-1 3.3 Fueling Instructions ......3-3 9.5 Carbon Monoxide Hazards ....9-2 9.6 First Aid ..........9-4 9.7 Required Safety Equipment ....9-5 9.8 Additional Safety Equipment ....9-7 C238...
  • Page 5 10.15 Water Skiing ......... 10-11 Glossary of Terms ......A-1 10.16 Man Overboard ......10-12 Maintenance Schedule ....B-1 10.17 Trash Disposal ......10-12 Maintenance Log ......B-2 Boating Accident Report ....C-1 Float Plan ........D-1 Troubleshooting Guide ....E-1 Schematics........F1 C238...
  • Page 7: General Information

    General Information Boat Information Fill out the following information and leave it in your PURSUIT Owner’s Manual. This information will be important for you and PURSUIT service personnel to know, if and when you may need to call PURSUIT for technical assistance or service.
  • Page 8: Warranty And Warranty Registration Cards

    PURSUIT, engine manufacturers, and the warranty coverage to subsequent owners of suppliers of major components maintain PURSUIT models for the duration of the their own manufacturer's warranty and ser- original warranty period. Please refer to the vice facilities. It is important that you prop-...
  • Page 9 They can also help in pro- viding local navigational information when moving to a new boating area. Contact your dealer, State Boating Authority or the Boat- C238...
  • Page 10 Operator Notes C238...
  • Page 11: Propulsion Systems

    1.1 General Use only the fuel recommended by the engine manufacturer. Use of old, con- Your Pursuit boat is designed to be powered taminated fuel can cause the engine to with a 2-cycle or 4-cycle outboard engine. malfunction or severe damage.
  • Page 12: Engine Lubrication

    (example 14 x 21). Pitch is the theoretical distance the pro- peller will travel in one rotation. Repair or replace a propeller immediately if it has been damaged. A damaged propeller can cause C238...
  • Page 13: Engine Instrumentation

    The the engine, investigate the problem instrumentation is unique to the type of out- and correct it. board engines installed on your Pursuit. Your boat may not be equipped with all of the following gauges. Fuel Gauge...
  • Page 14 The gauges are designed with drain holes to reduce the accumulation of moisture. Make sure that if a gauge is removed, it is reinstalled with the drain holes in the proper position. C238...
  • Page 15: Helm Systems

    If the engine starts in The helm on your Pursuit is designed for a gear during this test, immediately move the control with a single gear shift and a throttle control levers to the neutral position and turn lever for the engine;...
  • Page 16: Engine Power Tilt And Trim

    2.5 Engine Stop Switch Your Pursuit is equipped with an engine stop switch and lanyard. When the lanyard is WARNING pulled away, it will shut off the engine.
  • Page 17: Steering System

    Be care- They control starboard and port up and ful not to over trim, difficulty in handling can down movements. Bow up and bow down result. will control the hull planning attitude, while C238...
  • Page 18: Compass

    The compass should be see your Pursuit dealer. DO NOT operate adjusted by a professional after the electron- the boat if you suspect the steering system ics and additional electrical accessories are is malfunctioning.
  • Page 19 75% of their original size. Refer to Routine Maintenance for informa- tion regarding zinc anodes and the trim tab owner’s manual for additional maintenance information, fluid specifications and operat- ing instructions. C238...
  • Page 20 Operator Notes C238...
  • Page 21: Fuel Systems

    DANGER 3.1 General FIRE/EXPLOSION HAZARD Fuel and their vapors are highly explo- The fuel system of your Pursuit boat is sive when exposed to open flame or designed to meet the requirements of the U.S. Coast Guard, Environmental Protection spark, resulting in death or serious Agency (EPA), National Marine Manufactur- injury.
  • Page 22 Fuel Valve cating that the cap is seated. If the cap is lost or damaged replace only with original The fuel system on your Pursuit boat has equipment. one fuel tank and is equipped with a manual “ON/OFF” fuel valve. Refer to the Schemat- During refueling the tank vents out at both ics section.
  • Page 23: Fueling Instructions

    Fuel system damage, related to use of alcohol-blended fuels, is not covered by the Pursuit Limited Warranty. Refer to the engine owner's manual for specific fuel requirements for your engines.
  • Page 24 3/4 full. Changes in temperature and 5. Open fuel fill(s) by turning counterclock- weather conditions can cause condensation in fuel tanks. Your Pursuit dealer or the wise. engine manufacturer can provide additional 6. Put nozzle in the fuel fill opening.
  • Page 25: Electrical Systems

    4.2 DC System 4.1 General Batteries The 12-volt batteries have been selected to Your Pursuit boat is equipped with a 12 volt provide optimum performance for engine DC electrical system. The DC system draws starting, and house and electronics loads.
  • Page 26 If this breaker is off there will be no current reaching the battery. Spare - Reserved for a spare accessory. Any accessory device added must not exceed the amperage of the breaker or total circuit capacity. C238...
  • Page 27: Helm Switch Panel

    Press the bottom of the helm panel and an automatic reset breaker rocker switch to activate the anchor light. in the pump motor. ACCY This is an open switch and reserved for future additional accessories. DO NOT exceed 10 amps. C238...
  • Page 28: Electrical System Maintenance

    Make sure to check that all below deck wir- ing is properly supported, the insulation is sound and there are no loose or corroded terminals. Clean any corroded terminals thoroughly with sandpaper, or replace them. C238...
  • Page 29: Plumbing System

    Turn the switch off when the washdown purged from the system and a steady stream is not in use. of water is flowing from each outlet. Next, turn off the faucets one by one. As the pres- sure builds, the pump will automatically shut off. C238...
  • Page 30: Livewell

    See Electrical Systems for additional infor- mation on bilge pump operation. To drain, turn off pump and remove plug. When the livewell has drained, use the washdown hose to flush livewell and drain debris. C238...
  • Page 31 Exterior Drains level rises. Your Pursuit has two scupper drains located Current is supplied to the automatic float in the rear of the cockpit. The drain rails for switches whenever the batteries are con- the compartments drain overboard by grav- nected.
  • Page 32: Plumbing System Maintenance

    Remove the lid on the shower sump winterized properly before storage. Refer to assembly located under the mid-berth, Winterizing. clean debris from the sump and flush with clean water, activate the float switch to test the pump and spray the pumps C238...
  • Page 33 NOTICE DO NOT use harsh chemical drain cleaners in drain systems; permanent damage to the hoses, fittings and sys- tem can result. Also, drains and pumps must be properly winterized before winter lay-up. C238...
  • Page 34 Operator Notes C238...
  • Page 35: Ventilation System

    6.4 Maintenance • Periodically lubricate all hinges and latch assemblies with a light oil. Clean up any excess oil. • Periodically clean and coat gasket materi- als with silicone to help keep them clean and pliable. C238...
  • Page 36 Operator Notes C238...
  • Page 37: Exterior Equipment

    The anchor line is stored in the rope locker and routed out through the windlass to the anchor chain. The anchor locker is equipped C238...
  • Page 38: Cockpit

    Do not use the transom door when the boat Swim Platform is in motion. DO NOT leave the transom door unlatched. Latch it in the full “CLOSED” Your Pursuit boat is equipped with port and position. starboard aft integrated boarding platforms. Inspection deck plates are located in the...
  • Page 39 If you intend to add equipment or make modifications to the hardtop, contact Pursuit Customer Relations to make sure the equipment you would like to add or the intended modification will not...
  • Page 40 A smaller hole is drilled in the tubing at the base of the other legs to allow water to drain. Keep the hardtop leg drains clean, especially before winter lay-up. C238...
  • Page 41: Interior Equipment

    The toilet should be cleaned and inspected for leaks regularly. Periodically add chemical to the toilet to help control odor and to chemically break down the waste. Refer to the manufacturer owner’s manuals for additional operating and mainte- nance information. C238...
  • Page 42 Operator Notes C238...
  • Page 43: Safety Equipment

    9.4 Engine Stop Switch engine alarms and cabin monitoring equip- ment. These systems are designed to Your Pursuit boat is equipped with an engine increase your boating safety by alerting you stop switch, clip and lanyard. When the lan- to potentially serious problems in the pri- yard is pulled, it will shut off the engines.
  • Page 44: Carbon Monoxide Hazards

    Never headaches, tightness of chest or hyperventi- rely on alarm systems to save lives; com- lation, drowsiness, fatigue or weakness, mon sense is still the best form of protection. inattention or confusion, lack of normal coor- C238...
  • Page 45 If you did not receive these manuals, contact the Contact the detector manufacturer, the Pur- Pursuit Customer Relations Department. suit Customer Relations Department or your local fire department for assistance in finding Many manufacturers of carbon monoxide and correcting the situation.
  • Page 46: First Aid

    As sup- plies are used, replace them. Some com- mon drugs and antiseptics can lose their strength or become unstable as they age. Ask a medical professional about the sup- plies you should carry and the safe shelf life C238...
  • Page 47: Required Safety Equipment

    Visual Distress Signals medical advice for treatment of serious inju- ries or illness. If you are within VHF range of All Pursuit boats used on coastal waters, the a Coast Guard Station, make the initial con- Great Lakes, territorial seas, and those...
  • Page 48 Section 9 Safety Equipment intended to keep other vessels informed of WARNING your presence and course. Your Pursuit boat is equipped with the navigation lights required by the U.S. Coast Guard at the time FIRE/EXPLOSION HAZARD of manufacture. It is up to you to make sure...
  • Page 49: Additional Safety Equipment

    Besides meeting the legal requirements, ❑ Marine Hardware prudent boaters carry additional safety ❑ Extra Clothing equipment. This is particularly important if ❑ Spare Parts you operate your boat offshore. You should consider the following items, depending on how you use your boat. C238...
  • Page 50 Operator Notes C238...
  • Page 51: General

    DO NOT allow passengers to sit on the seat • Observe and avoid all security zones. backs, gunwales, bows, transoms or on fish- Avoid commercial port areas, especially ing seats whenever the boat is underway. those that involve military, cruise-line or C238 10-1...
  • Page 52: Rules Of The Road

    When two motor boats are crossing, the boat on the right has the right of way and should maintain its course and speed. The other vessel should slow down and permit it to pass. Both boats should sound appropri- ate signals. 10-2 C238...
  • Page 53: Pre-Cruise Check

    Refer to Safety Equipment for additional information. C238 10-3...
  • Page 54: Operating Your Boat

    When operating a boat, you accept the ❑ Vise Grip Pliers responsibility for the boat, safety of passen- ❑ Needle Nose Pliers gers and others out enjoying the water. ❑ Wire Crimping Tool ❑ End Wrench Set ❑ Wire Connector Set 10-4 C238...
  • Page 55 For more instructions on safety, equipment and boat handling, enroll in one of the sev- eral free boating courses offered. For infor- mation on the courses offered in your area, call the “Boating Safety Hot line,” 800-368- 5647. C238 10-5...
  • Page 56: Fishing

    Remember, weight in the tower affects center of gravity and motion of the boat is greatly exaggerated for people in the tower. 10-6 C238...
  • Page 57: Docking, Anchoring And Mooring

    Have the stern cleats and to mid ship pilings or the dock lines ready and secure the boat as C238 10-7...
  • Page 58: Controls, Steering Or Propulsion System Failure

    Investigate and correct over. It is prudent to use two anchors if you the problem if possible. Make sure the are anchoring overnight or in rough weather. engines are off before investigating the prob- 10-8 C238...
  • Page 59: Collision

    The mooring cleats or bow/stern eyes on ate on one engine. Do not to apply too much Pursuit boats are not designed or intended power to the running engine. When running to be used for towing or lifting. These cleats...
  • Page 60: Transporting Your Boat

    If you trailer your boat, make sure your tow vehicle is capable of towing the weight of the trailer, boat and equipment and the weight of Your Pursuit boat is a large boat and should the passengers and equipment inside the only be trailered by professionals with the vehicle.
  • Page 61: Water Skiing

    10.15 Water Skiing withstand the extreme wind pressure encountered while trailering. Remove Your Pursuit can be equipped for water ski- and properly store enclosures before ing. If you have never pulled skiers, you trailering.
  • Page 62: Man Overboard

    • Turn off the engines when person is alongside and use a ring buoy or a boat cushion with a line attached, a paddle or boathook to assist person to the boat; 10-12 C238...
  • Page 63: Routine Maintenance

    Boats stored in saltwater will require anodes extended periods, protect it from marine to be replaced at least every 6 months to growth by applying an antifouling paint. one year. Anodes requiring replacement Because of variations in water temperature, C238 11-1...
  • Page 64 This condition will be more apparent with dark colors, which 11-2 C238...
  • Page 65 The anodized aluminum used on your hardware. Clean and wax chrome prior to Pursuit was coated with a metal protector extended storage. In saltwater or other called Aluma Guard at the factory. Aluma harsh environments, clean and wax more Guard is a nonabrasive marine metal protec- often.
  • Page 66: Seats, Upholstery, Canvas And Enclosures

    DO NOT use the following on acrylic plastic: phase separation from the use of alcohol blended fuels. • Abrasive cleaners • Acetone Contact your Pursuit dealer or engine manu- • Solvents facturer for additional information regarding • Alcohol fuels and additives.
  • Page 67 Rinse with clean water. Canvas and Side Curtains Acrylic canvas should be cleaned periodi- cally by using a mild soap and water. Scrub lightly and rinse thoroughly to remove the C238 11-5...
  • Page 68: Cabin Interior

    WARNING FIRE/EXPLOSION OR ASPHYXIATION HAZARD! Fumes from flammable solvents can cause fire, explosion or asphyxiation resulting in death or serious injury. DO NOT use flammable solvents to clean the bilge. 11-6 C238...
  • Page 69: Seasonal Maintenance

    DO NOT attempt adjusted so they are not putting pressure to lift boat with a substantial amount of water on lifting strakes and are providing in the bilge. enough support for the hull. Hull damage C238 12-1...
  • Page 70: Winterizing

    Section 12 Seasonal Maintenance 12.2 Winterizing resulting from improper cradle or trailer support is not covered by the Pursuit warranty. Fresh Water System Preparing The Boat For Storage: The entire fresh water system must be com- pletely drained. Disconnect all hoses, check •...
  • Page 71 Pursuit dealer. Compartments in the bilge that will not drain completely should be pumped out and then Marine Toilet sponged until completely free of water.
  • Page 72: Recommissioning

    • Clean and wash the boat. accumulation, etc. Fasten the canvas down • Install all upholstery, cushions and can- securely so wind cannot remove it or cause vas. chafing of the hull superstructure. DO NOT 12-4 C238...
  • Page 73 • Carefully monitor the gauges and check for leakage and abnormal noises. • Operate boat at slow speeds until engine temperature stabilizes and all systems are operating normally. C238 12-5...
  • Page 74 Operator Notes 12-6 C238...
  • Page 75: Glossary Of Terms

    Boarding Ladder : Set of steps temporarily fitted over the side of a boat to assist per- Cockpit : An open space, usually in the aft sons coming aboard. deck, outside of the cabin. C238...
  • Page 76 : A soft object of rubber or plastic or lid to allow for access down into a com- used to protect the topsides from scarring partment of a boat. and rubbing against a dock or another ves- Head sel. : A toilet on a boat. C238...
  • Page 77 : A structure which projects out from the when it is on a boat. shoreline. Lists Pile or Piling : A boat that inclines to port or star- : A long column driven into board while afloat. the bottom to which a boat can be tied. C238...
  • Page 78: Appendix A Glossary Of Terms

    : The vertical portion of the hull at the rough water. bow. Rope Locker : A locker, usually located in Stern : The rear end of a boat. the bow of a boat, used for stowing the anchor line or chain. Stow : To pack away neatly. C238...
  • Page 79 Trough : The area of water between the crests of waves and parallel to them. Twin-Screw Craft : A boat with two propel- lers on two separate shafts. nderway : When a boat moves through the water. C238...
  • Page 80 Operator Notes C238...
  • Page 81: Maintenance Schedule

    Inspect & protect electrical compo- nents, wire & battery connections Check battery electrolyte & service Test and inspect AC electrical system & shore power cord Inspect water systems for leaks Check neutral safety switch Check trim tab fluid level C238...
  • Page 82: Maintenance Log

    Appendix B Maintenance Log Maintenance Log Date Hours Dealer Service/Repairs C238...
  • Page 83 Maintenance Log Appendix B Date Hours Dealer Service/Repairs C238...
  • Page 84 Appendix B Maintenance Log Date Hours Dealer Service/Repairs C238...
  • Page 85: Boating Accident Report

    Boating Accident Report Appendix C Boating Accident Report C238...
  • Page 86 Appendix C Boating Accident Report C238...
  • Page 87: Float Plan

    Float Plan Appendix D Float Plan C238...
  • Page 88 Operator Notes C238...
  • Page 89: Troubleshooting Guide

    Boat is overloaded. Reduce load. RPM. • Check for excessive water in the bilge. Pump out bilge & find & correct the prob- lem. • The throttle adjustments has changed and the engine is not getting full throttle. Adjust the throttle. C238...
  • Page 90 The onboard computer has sensed a problem and has limited the The engine suddenly will not operate RPM to protect the engine. Find & cor- over 2000 RPM. rect the problem. • The tachometer is bad and needs to be replaced. C238...
  • Page 91 Replace the fuse. The automatic float switch on the bilge • The pump impeller is jammed by debris. pump raises but does not activate the Clean pump impeller housing. pump. • The pump is defective. Replace pump. C238...
  • Page 92 Operator Notes C238...
  • Page 93: Schematics

    Schematics Appendix F Schematics C238...
  • Page 94 Appendix F Schematics C238...
  • Page 95 Schematics Appendix F C238...
  • Page 96 Appendix F Schematics C238...
  • Page 97 Schematics Appendix F C238...
  • Page 98 Appendix F Schematics C238...
  • Page 99 Schematics Appendix F C238...
  • Page 100 Appendix F Schematics C238...
  • Page 101 Schematics Appendix F C238...
  • Page 102 Appendix F Schematics F-10 C238...
  • Page 103 Schematics Appendix F C238 F-11...
  • Page 104 Appendix F Schematics F-12 C238...
  • Page 105 Schematics Appendix F C238 F-13...
  • Page 106 Appendix F Schematics F-14 C238...
  • Page 107 Schematics Appendix F C238 F-15...
  • Page 108 Appendix F Schematics F-16 C238...
  • Page 109 Schematics Appendix F C238 F-17...
  • Page 110 Appendix F Schematics F-18 C238...
  • Page 111 Schematics Appendix F C238 F-19...
  • Page 112 Appendix F Schematics F-20 C238...
  • Page 113 Schematics Appendix F C238 F-21...
  • Page 114 Appendix F Schematics F-22 C238...
  • Page 115 Schematics Appendix F C238 F-23...
  • Page 116 Operator Notes F-24 C238...

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