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Kohler Manuals
Engine
K532
Service manual
Table Of Contents - Kohler K532 Service Manual
Twin cylinder engines
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Contents
Table of Contents
Troubleshooting
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Table of Contents
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Table of Contents
Contents
2
General Safety Warnings
2
Operating Instructions
3
Pre-Start Instructions
3
Starting Procedure
4
Service Schedule
5
Troubleshooting
6
Lubrication
7
Oil Level
7
Oil Type
7
Run-In Oil
7
Oil Filter
8
Cartridge Type Oil Filter
8
Remote Mount Oil Filters
9
Oil Pressure - Oil Pumps
10
Air Intake
11
Precleaner
11
Multi-Phase (Dry Type) Air Cleaner
12
Oil Bath Type Air Cleaners
13
Fuel System
15
Carburetor Reconditioning
16
Disassembly - Side Draft Carburetor
17
Reassembly - Side Draft Carburetor
17
Disassembly - Fixed Main Jet Type Side Draft Carburetor
18
Reassembly - Fixed Jet Type Side Draft Carburetor
18
Disassembly - Fixed Jet Type Side Draft Carburetor
19
Reassembly - Carburetor
19
Disassembly - Down Draft Carburetor
20
Fuel Bowl Assembly
21
Throttle Assembly
21
Automatic Chokes
22
Carburetor Unit
22
Exhaust Manifold Mounted Unit
22
Fuel Pumps
23
Fuel Filters
24
Governor
25
Speed Adjustments
26
Governor Sensitivty Adjustment
26
Speed Adjustment
27
Sensitivity Adjustment
27
Ignition Systems
29
Spark Plug
29
Breaker Points
29
Ignition Coil
30
Condenser
30
Magneto
31
Timing Marks
32
Installing And Timing Magneto To Engine
33
Distributor Magneto
34
Shielded Magneto
35
Ignition Timing
36
Electrical Systems
37
Battery
37
Voltage Test
37
Specific Gravity Test
37
Voltage Regulator
38
Typical Two Unit Type Voltage Regulator
38
Cutout Relay Unit
39
Current-Voltage Regulator Unit
39
Generator
40
Brushes
40
Commutator
40
Belt Tension
40
Starting Motors & Drives
41
Undercutting Mica On Commutator
41
Typical Starting Drive Types
41
Starting Motors - Exploded View
42
Wound Field, Overrunning Clutch Starter
43
Permanent Magnet
43
Wiring Diagrams
44
Alternator (Charging) Systems
45
Precautions
45
Troubleshooting Alternator System
46
Typical 30 Amp Alternator System Wiring Diagram
47
Amp Battery Charging, Magneto Ignition System
47
Typical 15 Amp System Wiring Diagram
48
Engine - General Services
49
Cooling
49
Cylinder Head Service
49
Valve - Tappet Clearance
49
Crankcase Breather Systems
50
Engine Storage Instructions
50
Crankcase Vacuum Test
51
Compression Test
52
Inspection - Disassembly
53
Work Area
53
Excessive Sludge
53
Scoring Of The Cylinder Wall
53
Cross Sectional View
54
Flywheel
55
Alternator-Stator
55
Engine Reconditioning
57
Cylinder Block
57
Crankshaft - Closure Plate
58
Piston Rings
59
Piston - Piston Rings
60
Piston - Rod Assemblies
60
Connecting Rods
61
Valve Mechanism
61
Valves And Valve Seats
61
Cylinder Heads
62
Ring Gear
62
Valve Clearance
62
Reassembly
63
Crankshaft Installation And End Play Adjustment
64
Timing Gear Installation
65
Piston, Connecting Rod Assemblies
66
Oil Screen And Oil Pan Base
66
Gear Cover
66
Alternator Stator Or Magneto Coil
67
Intake & Exhaust Manifolds
68
Crankcase Breather
68
Engine System Components
69
Blower Housing, Baffles & Shrouds
69
Run-In Instructions
70
Instrument, Control Panel
70
Special Fuel Systems
71
Gas Systems
71
Operating Instructions - Gas Fueled Engines
72
Gas Adapters
73
Gas Operation
73
Gasoline Operation
73
Gas Carburetors
74
Gas Carburetor, Exploded View
78
Gas Regulators
79
Trouble Analysis
79
Main Fuel Valve
79
Regulator Diaphragm Assembly
79
Secondary Regulator
80
Two-Stage Regulator
82
Model Rcb Two-Stage Regulator With Sg Carburetor
82
Modifications
84
Clutch
84
Wet Type Clutch - Disassembled View
84
Clutch - Gear Reduction Unit
85
Gear Reduction
85
Adjusting Clutch
85
Air-Vac Cooling
86
Tool Listing
87
Thermostatically Operated Air Shutter Unit
87
Specifications And Tolerances
88
Torque Values & Sequences For Fasteners
90
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Table of Contents
Troubleshooting
Troubleshooting
6
Troubleshooting Alternator System
46
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K482
K582
K662
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