STOKVIS ENERGY SYSTEMS R600 Installation, Operation & Maintanance Manual
Gas-fired floor standing condensing
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Stokvis R600 Boiler
Gas-Fired
Floor Standing
Condensing
Installation, Operation & Maintenance
Manual
STOKVIS ENERGY SYSTEMS
96R Walton Road
East Molesey
Surrey
KT8 0DL
Tel: 020 8783 3050 / 0870 7707747
Fax: 020 8783 3051 / 0870 7707767
E-Mail:
info@stokvisboilers.com
Website:
www.stokvisboilers.com
420010686500 09/2015 ErP
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Table of Contents
Related Manuals for STOKVIS ENERGY SYSTEMS R600
Summary of Contents for STOKVIS ENERGY SYSTEMS R600
- Page 1 Stokvis R600 Boiler Gas-Fired Floor Standing Condensing Installation, Operation & Maintenance Manual STOKVIS ENERGY SYSTEMS 96R Walton Road East Molesey Surrey KT8 0DL Tel: 020 8783 3050 / 0870 7707747 Fax: 020 8783 3051 / 0870 7707767 E-Mail: info@stokvisboilers.com Website: www.stokvisboilers.com...
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Page 2: Table Of Contents
Contents General regulations ..........................6 Application ........................6 Norms and regulations .................... 6 Informations for installer and maintenance service ........7 Data plate ........................7 Construction ............................8 Layout of boiler ......................8 Operating principle ....................8 Technical data .............................9 Product information ErP ..................1 0 Dimensions ........................ - Page 3 Contents Combustion analysis ....................30 Check water flow ..................... 31 Check functionality of safety devices .............. 32 Gas tightness check ....................32 Boiler shut down ..................... 32 Commissioning protocol ..................33 Operating instructions ......................... 3 4 Controls ........................34 Display / Programming ..................35 Overview of main functions ................
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Page 4: General Regulations
General regulations Application Norms and regulations This documentation contains This boiler is CE approved and EN 55014-1 (2000) Electroma- important information, which is a applies to the following European gnetic compatibility - Require- base for safe and reliable installation, standards: ments for household appliances, commissioning and operation of the electric tools and similar appara-... -
Page 5: Informations For Installer And Maintenance Service
General regulations Informations for installer and maintenance service Data plate How to set the temperature and The use of the appliance for purposes the adjusters for a correct and more economical management forbidden. The manufacturer cannot of the system. be held responsible for any damage caused by improper, incorrect and To perform periodic maintenance unreasonable use of the appliance or... -
Page 6: Construction
Construction Layout of boiler Operating principle Layout of boiler The boiler consists of the following main components: Casing Front panel Adjustable feet Control panel (below cover) Flue gas connection Air intake connection (under casing) Gas connection Flow water connection Return water connection 2nd (hot) return water connection (for split system use), accessory Filling/draining valve... -
Page 7: Technical Data
Technical data R601 R602 R603 R604 R605 R606 R607 142,1/23,9 190,1/40,6 237,2/40,6 285,2/40,6 384,5/79,6 480,6/79,6 545,1/79,6 Nominal heat output at 80/60ºC max/min ** Nominal heat output at 75/60ºC max/min ** 142,2/23,9 190,3/40,6 237,4/40,6 285,5/40,6 384,9/79,7 481,1/79,7 545,6/79,7 Nominal heat output at 40/30ºC max/min ** 149,2/26,4 201,6/45,6 251,4/45,6... -
Page 8: Product Information Erp
Product information ErP R600 Product information about the directive 2009/125/EG and regulation (EU) 813/2013 R600 Icon Unit Condensing boiler Low-temperature boiler B1 boiler Cogeneration space heater Combination heater ErP Heating Rated heat boiler rated At rated heat output and high-tempera- 142.1... -
Page 9: Dimensions
Dimensions Components 1 Electrical connections 2 Gas supply 3 Water supply 4 Water return (Cold) 5 Air Intake (under casing) 6 Water 2nd return (optional) 7 Boiler water drain valve 1/2” 8 Flue gas Outlet 9 Condensate drain flexible hose 25 mm diameter Dimension R601 R602... -
Page 10: Extend Of Delivery
Max. gas pressure switch; External high limit thermostat The above accessories are specially incl. connection kit; designed for the R600 boiler and the- Gas valve leakage tester (not rewith easy to install (plug and play). possible for R601); By choosing a combination of the kits... -
Page 11: Installation
Installation Boiler transport Boiler transport R600 boiler will be supplied as a complete unit being fully assembled and pre-tested. The maximum width is 670mm for models R601-R603 and 770mm for models R604-R607, which makes it possible to transport all models through a normal door in one piece. -
Page 12: Removing The Casing
Installation Removing the casing Removing the casing %RLOHU WUDQVSRUW 5HPRYH WKH FDVLQJ EHIRUH WUDQVSRUWLQJ Remove the casing before transporting WKH ERLOHU LQ RUGHU WR DYRLG GDPDJH WR WKH FDVLQJ SDUWV GXULQJ WUDQVSRUWDWLRQ the boiler, in order to avoid damage to 5HPRYLQJ WKH FDVLQJ LV GRQH DV IRO the casing parts during transportation. -
Page 13: Warnings Before Installation
Installation Warnings before installation Boiler installation requirements of the local authorities and public health agencies. Before installing the appliance with current legal requirements); Observe the clearance between Where there is already a con- the wall on which the boiler is installed and the hot parts on the necessary to perform the following check that these exhausts have... -
Page 14: Connecting The Boiler
Installation Connecting the boiler Connecting the boiler This chapter will explain how to make all connections to the boiler with re- Hydraulic connections Condensate drain connection Gas connection Flue gas connection Air intake connection (under casing) Electrical connection The boiler should always be con- nected in such a way, that the system applies to all relevant standards and regulations (European, national and... -
Page 15: Air/Flue Gas System
Installation Air/Flue gas system Requirements and regulations You have to take in consideration the Plastic Stainless following material requirements. steel** Regulations for the construction of Temperature T120 T250 class: Materials red that all national regulations with Exclusively materials which are heat Pressure class spected. - Page 16 Installation Air/Flue gas system Air intake connection Flue gas connection The air intake can be connected in case of room sealed installation. The not be in contact with or placed near cover (3) must be disassembled in or- der to connect the air intake piping to cross building structures or walls the connector inside the boiler.
- Page 17 Installation Air/Flue gas system Flue gas data Flue Boiler Nominal heat Nominal heat Flue gas Flue gas permissible type output input Level temperature quantity connection °C max min R601 142.1 23.9 145.0 24.5 R602 190.1 40.6 194.0 41.5 R603 237.2 40.6 242.0 41.5...
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Page 18: Dimensioning Single
Installation Flue gas system Dimensioning single Dimensioning Maximum permissible lenght (m) system system, it’s necessary to perform Total connection length Boiler type Ø110 Ø130 Ø150 Ø200 Ø250 R601 system in order to verify if the without bends choosen system applicable. R602 The following table shows two R603... -
Page 19: Electrical Connection
Installation Electrical connection Electrical connection within the boiler room. This switch It is mandatory connecting the can be used to switch off the power boiler to a suitable earth connec- The electrical connection must be supply for maintenance purposes. tion made by an authorized installer All cables should be lead through in accordance with the applicable... - Page 20 Main gas valve Pressure switch Room fan. (2A max.) Mod. feedback 0-10V DC LPB Bus Enable Ext. Setpoint 0-10V DC Outside temp. sensor DHW thermostat DHW temp. sensor Min. gas pressure switch Common flow temp. sensor...
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Page 21: Wiring Diagram - Boiler
Installation Wiring diagram - Boiler Lockout Input... - Page 22 Alarm Heating circuit 2 Heating circuit 1 QX23 QX22 QX21 QX23 QX22 QX21 QX23 QX22 QX21 BX21 BX21 BX22 BX22 BX22 BX21 -STB1 -STB2 N PE N PE N PE . N PE . -B12 QAD36 QAD36...
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Page 23: Wiring Diagram - Accessories
Installation Wiring diagram - Accessories * Remove jumper when connecting device Max. water Max. water Max. water Boiler temp. pressure switch pressure switch pressure switch Gas valve Leakage test... -
Page 24: Commissioning
Commissioning Water and hydraulic system This chapter explains the commis- Commissioning of the boiler hould sioning of the boiler with the stan- be carried out by authorized person- dard boiler controller. When an nel only. Failure to respect this condi- additional system controller is in- tion makes the guarantee void. -
Page 25: Neutralisation Systems
Commissioning Neutralisation systems Neutralisation systems General Condensate, created by the boiler The neutralisation systems can be placed in the bottom section of the should be drained into the public drai- ning system. The condensate pH is boiler. The delivery of the system contains between 3.0 and 3.5. -
Page 26: Gas Supply
Commissioning Gas supply Condensate connection Flue and air intake connections Gas supply Check the gas supply connec- tion to the boiler for tightness. leakage before starting the boiler! Remove any air between the gas val- ve and the gas line. This can be done at the test point (1) at the gas pres- sure switch. - Page 27 Commissioning Legend: On/off switch Return (ESC) Room temperature control Manual mode Chimney sweeper mode Reset button Operation mode heating Zone(s) Display Operation mode DHW & Initial procedures To guarantee safety and the correct operation of the appliance, the boiler Open the gas supply; must be prepared for operation by a Enable the power supply to the boiler;...
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Page 28: Combustion Analysis
Commissioning Combustion analysis Combustion check at full load Combustion settings max. load Start the boiler in controller stop for natural gas G20 / G25 mode and go to 50% load. Now the R601-R607 boiler operates at 50% load. Allow the boiler to stabilize the combustion 10.2 ±... - Page 29 Commissioning be checked with two different me- thods shown below. Check the temperature difference the boiler is running on 100% load. at least between 15K and 25K for se- cure boiler operation. An indication of the following calculation (see table ) * q actual nominal...
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Page 30: Check Functionality Of Safety Devices
Commissioning Check functionality of safety devices Gas tightness check Boiler shut down Check functionality of Ionisation electrode (4) safety devices Remove electrical connection from All safety devices have to be checked the ionisation electrode while the on good functioning. Safety devices boiler is running, the boiler will go temperature sensor, water return try to restart. -
Page 31: Commissioning Protocol
Commissioning Commissioning protocol &RPPLVVLRQLQJ 3URWRFRO 5 3URMHFW %RLOHU W\SH 3URMHFW 6HULDO QXPEHU $GGUHVV <HDU &LW\ 1RPLQDO ORDG +L >N:@ 'DWH 1RPLQDO RXWSXW +L >N:@ (QJLQHHU 6\VWHP † :DWHU SUHVVXUH >EDU@ ,QVWDOODWL 5RRI WRS :DWHU S+ >-@ *URXQG IORRU † † :DWHU KDUGQHVV >Gž+@ %DVHPHQW... -
Page 32: Operating Instructions
Operating instructions Controls Legend: On/off switch Return (ESC) Room temperature control Manual mode Chimney sweeper mode Reset button Operation mode heating zone(s) Display Operation mode DHW & Operation mode DHW (M) Deaeration mode (E) For switching on the DHW operation Return (ESC) (B) By pressing the manual mode button (indication in display below DHW... -
Page 33: Display / Programming
Operating instructions Display / Programming DHW mode selection Heating operation mode selection (Controller Stop mode when pressing > 3 sec.) Display Info button Con rm Quit menu Manual mode (Deaeration mode when pressing Reset > 3 sec.) Chimney sweeper mode Select (turn left/right) Heating to comfort setpoint Info level activated... -
Page 34: Overview Of Main Functions
Operating instructions = cancel, return to main menu Overview of main functions Button Action Procedure Display / Function Zone 1 and zone 2 Actuate wheel left/right Comfort setpoint with blinking temperature Set room temperature Turn wheel Blinking temperature in 0,5 °C steps from 10 to 30 °C Con rm with OK button or wait 5 sec. -
Page 35: Maintenance
Maintenance Checklist Replacing the electrodes Maintenance of the boiler should be Replace the ignition and ionisa- boiler; carried out by authorized personnel tion electrodes; Check the tightness of all sealed only. Clean the condens tray; connections and test points; Check the functionality of all sa- fety devices;... -
Page 36: Cleaning The Condens Tray
Maintenance Cleaning the condens tray Inspection of combustion chamber Cleaning the condens tray &OHDQLQJ WKH FRQGHQVDWH UHFHSWDFOH gas temperature sensor (1); Remove the condens tray (2); Clean the tray; Mount the condens tray; temperature sensor. &OHDQLQJ DQG UHILOOLQJ WKH V\SKRQ Remove the syphon (4) from the condensate connection (3);... -
Page 37: Water Physical And Chemical Check
Maintenance Water physical and chemical check Gas and water quality Safety devices Combustion analysis Check physical and chemical water Check the combustion at full load and After some weeks of operation, check minumum load, correct the settings if necessary. An additional reference the main phisicals and chemicals check at 50% load is recommended. -
Page 38: Maintenance Protocol
Maintenance Maintenance Protocol 0DLQWHQDQFH 3URWRFRO 5 3URMHFW %RLOHU W\SH 3URMHFW 6HULDO QXPEHU $GGUHVV <HDU &LW\ 1RPLQDO ORDG +L >N:@ 'DWH 1RPLQDO RXWSXW +L >N:@ (QJLQHHU 6\VWHP :DWHU SUHVVXUH >EDU@ :DWHU S+ >-@ :DWHU KDUGQHVV >Gž+@ :DWHU FKORULGH >PJO@ :DWHU ¨7 IXOO ORDG >ž&@ :DWHU ¨S >N3D@... -
Page 39: Lockouts
Lockouts In case of a lockout, a warning symbol ( ) and a flashing error code appears on the display. The cause of a fault should first be determined and eliminated before the boiler is being reset. The table below shows all possible lockouts with indication of indication of possible cause "ERROR CODE"... - Page 40 Lockouts Repetition error counter exceeded Safety time for establishment of flame Safety time for establishment of flame exceeded exceeded BMU fault internal False polarity of the 230V power supply Parameterization error Reprogram PCB Unit manually locked Reset button pressed too long Fan speed threshold not reached Fan speed threshold not reached APS does not close...
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Page 41: Sensor Values
Sensor Values The diagrams show the sensor va- lues for all boiler sensors and optio- NTC 10k temperature sensor (flow, return, flue gas, DHW and header sensor) nal sensors available in accessory kits. The diagrams contain average values, as all sensors are liable to tolerances. -
Page 42: Declaration Of Conformity
Declaration of Conformity Declaration of Conformity Rendamax BV, Hamstraat 76, 6465 AG Kerkrade (NL), Declares that the product R600 Is in conformity with the following standards: EN 298 EN 483 EN 15502-1 EN 15420 EN 55014-1 /-2 EN 55014-1 / -2... -
Page 43: Note
Note... - Page 44 STOKVIS ENERGY SYSTEMS 96R Walton Road East Molesey Surrey KT8 0DL Tel: 020 8783 3050 / 0870 7707747 Fax: 020 8783 3051 / 0870 7707767 E-Mail: info@stokvisboilers.com Website: www.stokvisboilers.com 420010686500 09/2015...
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