Table of Contents

Advertisement

SERVICE MANUAL
®
®
®
®
®
www.arcticcat.com
www.arcticcat.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the M4000 and is the answer not in the manual?

Questions and answers

Summarization of Contents

General Information and Foreword
Recommended Gasoline and Oil
Specifies the correct gasoline octane and Arctic Cat approved oil for 4000/8000 and 6000 models.
Engine Break-In Procedures
Drive Belt Break-In
Details the break-in procedure for new drive belts to ensure proper flexibility and life.
Engine Specifications and Data
Crankshaft Runout and Repair Specifications
Provides specifications for checking crankshaft runout at various points and acceptable limits.
Drive System Specifications
Chain Case Performance Calibrations
Details chain case performance calibrations for various models and speeds.
Torque Specifications for Key Components
Drive System Torque Specifications
Lists torque specifications for drive system components like clutch and brake caliper.
Steering and Body Component Service
Steering Post (ZR/XF) Removal and Installation
Step-by-step instructions for removing and installing the steering post on ZR/XF models.
Ski Service Procedures
Ski Installation (ZR/XF)
Guides for installing the ski onto the spindle, including damper and spacer orientation.
Engine Removal and Installation
Engine Removal and Installation - 4000 Models
Detailed procedure for removing and installing the 4000 engine, including special tools.
Engine Troubleshooting Guide
Problem: Engine Does Not Start (No Spark)
Troubleshooting steps for engine no-start conditions related to lack of spark.
Fuel System Service and Components
Fuel Injector Service and Specifications
Details on fuel injector function, coding, and replacement procedures.
Electrical System Testing and Service
Throttle Position Sensor (TPS) Testing and Adjustment
Procedures for checking and adjusting the TPS for proper engine operation and fuel mixture.
Drive Train, Track, and Brake System Service
Drive Belt Inspection and Installation
Covers inspection, removal, and installation of the drive belt for optimal performance.
Drive Clutch Component Service
Procedures for disassembling, cleaning, inspecting, and assembling the drive clutch.
Suspension System Setup and Adjustment
Suspension Setup Basics
Explains suspension functions like weight transfer, track tension, and spring tension.
Adjusting Ski Shocks (Fox Float)
Guides for adjusting air pressure in Fox Float ski shocks for terrain and riding style.
Troubleshooting Hydraulic Brake System Issues
Problem: Caliper Leaks
Diagnosing and resolving issues related to caliper leaks and O-ring damage.
Problem: Loss of Brake
Troubleshooting steps for brake failure due to fluid issues or component damage.
Troubleshooting Drive Clutch and Driven Clutch
Problem: Midrange Shift-Up Too Quickly
Addresses issues where the clutch shifts too fast, resulting in lower RPM.
Servicing the Suspension System
Removing the Skid Frame
Procedure for removing the skid frame from the snowmobile chassis.

Table of Contents

Save PDF