Toro 74919TE Operator's Manual
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Toro 74919TE Operator's Manual

Toro 74919TE Operator's Manual

With 132cm or 152cm turbo force side discharge mower
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Original Instructions (EN)
Z Master
®
Series Riding Mower
with 132cm or 152cm TURBO FORCE
Discharge Mower
Model No. 74919TE—Serial No. 314000001 and Up
Model No. 74925TE—Serial No. 314000001 and Up
Form No. 3380-821 Rev B
Professional 6000
®
Side
g019887
*3380-821* B

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Summary of Contents for Toro 74919TE

  • Page 1 Z Master ® Professional 6000 Series Riding Mower with 132cm or 152cm TURBO FORCE ® Side Discharge Mower Model No. 74919TE—Serial No. 314000001 and Up Model No. 74925TE—Serial No. 314000001 and Up g019887 *3380-821* B Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Removing standard original equipment parts and 1. Model and serial number location accessories may alter the warranty, traction, and safety of the machine. Failure to use original Toro parts could cause serious injury or death. Making unauthorized changes to the engine, fuel or venting Model No.

  • Page 3: Table Of Contents

    Sound Pressure ............7 Adjusting the Tracking ..........45 Sound Power ............7 Checking the Tire Pressure ........45 Vibration Level for Model 74919TE......7 Checking the Wheel Hub Slotted Nut ......46 Vibration Level for Model 74925TE......7 Adjusting the Caster Pivot Bearing ......46 Slope Indicator ............

  • Page 4: Safety

    Preparation Safety • Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by This machine meets or exceeds European Standards in the machine. effect at the time of production. However, improperly •...

  • Page 5: Maintenance And Storage

    To best protect your investment and maintain optimal • Any alterations to a ROPS must be approved by the performance of your Toro equipment, count on Toro manufacturer. genuine parts. When it comes to reliability, Toro delivers replacement parts designed to the exact engineering...

  • Page 6: Toro Riding Mower Safety

    These can change the stability of the machine and cause Toro Riding Mower Safety loss of control. The following list contains safety information specific to Toro products or other safety information that you must know that is not included in the CEN standard.

  • Page 7: Sound Pressure

    Sound Pressure Vibration Level for Model 74925TE Model 74919TE has a sound pressure level at the operator’s ear of 92 dBA, which includes an Uncertainty Value (K) of Hand-Arm 1 dBA. Measured vibration level for right hand = 2.7 m/s Model 74925TE has a sound pressure level at the operator’s...

  • Page 8: Slope Indicator

    Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.

  • Page 9: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 58-6520 1. Grease 99-8939 1. Read the Operator's 3. Remove the ignition key Manual.
  • Page 10 110-2068 1. Read the Operator's Manual. 112-9028 1. Warning—stay away from moving parts; keep all guards in place. 107-3069 1. Warning-there is no rollover protection when the roll bar is down. 114-4466 2. To avoid injury or death from a rollover accident, keep the roll bar in the fully raised and locked position and wear 1.
  • Page 11 115-7445 1. Grease pulleys and spindles 2. Maintenance interval—50 hours 117-0346 1. Fuel leak hazard—read the Operator's Manual; do not attempt to remove the roll bar; do not weld, drill or modify the roll bar in any way. 116-1716 1. Fuel 6.
  • Page 12 117-3848 1. Thrown object hazard—keep bystanders a safe distance from the machine. 117-3888 2. Thrown object hazard, mower—do not operate the without deflector, discharge cover or grass collection system in 1. Sliding, tipping hazard—do not use the machine near place. drop-offs with slopes greater than 15 degrees, use the machine a safe distance from drop-offs on slopes less than 3.
  • Page 13 114–4468 1. Warning—read the Operator's Manual. 5. Loss of traction/control hazard, slopes—loss of traction/control on a slope, disengage the blade control switch (PTO), proceed off the slope slowly. 2. Warning—do not operate this machine unless you are trained. 6. Crushing/dismemberment hazard of bystanders—do not carry passengers, look forward and down when operating the machine, look behind and down when reversing.
  • Page 14 Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 5. Read the Operator's Manual. 9. Flush eyes immediately with water and get medical help fast. 2. No fire, open flames, or smoking 6. Keep bystanders a safe distance from 10.

  • Page 15: Product Overview

    Hour Meter Product Overview The hour meter records the number of hours the engine has operated. It operates when the engine is running. Use these times for scheduling regular maintenance (Figure 6). Fuel Gauge The fuel gauge is located with the hour meter, and the bars light up when the ignition switch is on (Figure 6).

  • Page 16: Specifications

    A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Specifications Note: Specifications and design are subject to change without notice.

  • Page 17: Operation

    Operation DANGER In certain conditions during fueling, static Note: Determine the left and right sides of the machine electricity can cause a spark which can ignite the from the normal operating position. gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property.

  • Page 18: Checking The Engine-Oil Level

    Filling the Fuel Tank Breaking in a New Machine 1. Park the machine on level ground. New engines take time to develop full power. Mower decks and drive systems have a higher amount of friction when they 2. Shut the engine off and set the parking brake. are new, placing additional load on the engine.

  • Page 19: Think Safety First

    DANGER Operating on wet grass or steep slopes can cause sliding and loss of control. Wheels dropping over edges can cause rollovers, which may result in serious injury, death or drowning. There is no rollover protection when the roll bar is down.

  • Page 20: Operating The Parking Brake

    Operating the The use of protective equipment for eyes, ears, feet and head is recommended. Mower-blade-control Switch (PTO) The blade-control switch (PTO) starts and stops the mower blades and any powered attachments. G009027 Engaging the Blade-control Switch Figure 10 (PTO) 1.

  • Page 21: Operating The Throttle

    Operating the Throttle Operating the Ignition Switch 1. Turn the ignition key to the Start position (Figure 17). The throttle control can be moved between Fast and Slow When the engines starts, release the key. positions (Figure 15). Important: Do not engage starter for more than 5 Always use the fast position when turning on the mower deck seconds at a time.

  • Page 22: Starting And Stopping The Engine

    Starting and Stopping the Engine Starting the Engine 1. Raise the ROPS up and lock into place, sit on the seat and fasten the seat belt. 2. Move the motion controls to neutral-locked position. G008947 3. Set the parking brake; refer to Setting the Parking Figure 20 Brake.

  • Page 23: The Safety-Interlock System

    • The blade-control switch (PTO) is disengaged. • The motion-control levers are in the neutral-locked position The safety-interlock system also is designed to stop the engine when the motion-control levers are moved from the locked position with the parking brake engaged or if you rise from the seat when the PTO is engaged.

  • Page 24: Driving Forward Or Backward

    Driving Forward either motion-control lever and move (forward or reverse); the engine should stop. Repeat for the other Note: The engine will stop if the motion-control levers are motion-control lever. moved with the parking brake engaged. 5. Sitting on the seat, disengage the parking brake, move the blade-control switch (PTO) to off and move the To stop, pull the motion-control levers to the neutral position.

  • Page 25: Stopping The Machine

    G008953 Figure 25 Stopping the Machine To stop the machine, move the motion-control levers to neutral and move them to the locked position, disengage the power take off (blade-control switch (PTO), and turn the ignition key to the off position. Set the parking brake when you leave the machine;...

  • Page 26: Adjusting The Anti-Scalp Rollers

    Adjusting the Height-of-cut Pin The height of cut is adjusted from 25 to 140 mm (1 to 5-1/2 inches) in 6 mm (1/4 inch) increments by moving the clevis pin into different hole locations. 1. Move the transport lock to the lock position. 2.

  • Page 27: Adjusting The Flow-Baffle-Cam Locks

    Adjusting the Flow-baffle-cam Position A Locks This is the full rear position. The suggested use for this position is as follows: This procedure is applicable only to machines with the flow • Use for short, light grass mowing conditions. baffle locks. Certain models will have nuts and bolts in-place of the flow baffle locks and can be adjusted the same.

  • Page 28: Positioning The Seat

    • Use to lower the engine power consumption. • Use to allow increased ground speed in heavy conditions. • This position offers benefits similar to those of the Toro SFS mower. g019768 Figure 36 1. Seat suspension knob Using the Drive-wheel Release...

  • Page 29: Using The Side Discharge

    Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Ensure that the trailer or truck has all necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you, your family, pets, or bystanders avoid injury.

  • Page 30: Loading The Machine

    Loading the Machine Use extreme caution when loading the machine onto a trailer or a truck. One full-width ramp that is wide enough to extend beyond the rear tires is recommended instead of individual ramps for each side of the machine (Figure 39). The lower rear section of the machine frame extends back between the rear wheels and serves as a stop for tipping backward.

  • Page 31: Operating Tips

    8. Perform the maintenance. Driving off the Z Stand 1. Remove the chocks or blocks. 2. Raise the latch to the unlocked position (Figure 42). Figure 40 1. Z Stand 4. Bottom of slot 2. Bracket Pin 5. Latch 3. Bracket Figure 42 3.

  • Page 32: Maintaining The Blade

    Check the cutter blades daily for sharpness, and for any wear or damage. File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade.

  • Page 33: Maintenance

    • Adjust the caster pivot bearing. Every 500 hours • Check the park brake adjustment. • Change the hydraulic filters and hydraulic oil when using Toro® HYPR-OIL™ 500 hydraulic oil (more often in dirty or dusty conditions). • Check the battery.

  • Page 34: Lubrication

    CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication Greasing the Mower Service Interval: Every 50 hours—Grease the mower deck Lubricating the Machine spindles and idler arm.

  • Page 35: Lubricating The Caster Wheel Hubs

    Figure 47 1. Seal guard 2. Spacer nut with wrench flats 2. Raise the front of the machine up, and support it with jack stands (or equivalent support) just high enough to Figure 45 allow the front wheels to turn freely. 3.

  • Page 36: Engine Maintenance

    Engine Maintenance Important: To prevent seal and bearing damage, check the bearing adjustment often. Spin the caster wheel. The wheel should not spin freely (more than 1 or 2 revolutions) or have any side play. If the wheel spins WARNING freely, adjust the torque on spacer nut until there is a Contact with hot surfaces may cause personal slight amount of drag.

  • Page 37: Servicing The Engine Oil

    Oil Type: Detergent oil (API service SG, SH, SJ, or SL) Oil Capacity: • Model 74919TE: with a filter change, 2.1 L (2.2 US qt); without a filter change, 1.8 L (1.9 US qt) • Model 74925TE: with a filter change, 2.3 L (2.4 US qt);...

  • Page 38: Changing The Engine Oil

    Changing the Engine Oil Service Interval: After the first 8 hours Every 100 hours (more often in dirty or dusty conditions) Note: Dispose of the used oil at a recycling center. 1. Start the engine and let it run for 5 minutes. This warms the oil so it drains better.
  • Page 39 5. Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the additional oil to bring it to the Full mark (Figure 52). G008796 Figure 52 6. Start the engine and drive to a flat area. Check the oil level again.

  • Page 40: Servicing The Spark Plugs

    Servicing the Spark Plugs Service Interval: Every 100 hours Make sure that the air gap between the center electrode and the side electrode is correct before installing each spark plug. Use a spark-plug wrench for removing and installing the spark plugs and a gapping tool/feeler gauge to check and adjust the G008803 air gap.

  • Page 41: Checking The Spark Arrester (If Equipped)

    Checking the Spark Arrester Fuel System (if equipped) Maintenance Service Interval: Every 50 hours Replacing the Fuel Filter WARNING Service Interval: Every 500 hours/Yearly (whichever comes Hot exhaust system components may ignite first) (more often in dirty or dusty gasoline vapors even after the engine is stopped. conditions).

  • Page 42: Servicing The Fuel Tank

    Servicing the Fuel Tank Electrical System Maintenance Do not attempt to drain the fuel tank. Ensure that an Authorized Service Dealer drains the fuel tank and services any components of the fuel system. Servicing the Battery Service Interval: Monthly WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related...

  • Page 43: Charging The Battery

    1. Disengage the blade-control switch (PTO), move the 4. Secure the cables with 2 bolts, 2 washers, and 2 locknuts motion-control levers to the neutral-locked position, (Figure 59). and set the parking brake. 5. Slide the red terminal boot onto the positive (red) 2.

  • Page 44: Servicing The Fuses

    Servicing the Fuses Drive System Maintenance The electrical system is protected by fuses. It requires no maintenance, however, if a fuse blows check the component/circuit for a malfunction or short. Checking the Seat Belt 1. The fuses are located on right hand console next to the seat (Figure 61).

  • Page 45: Adjusting The Tracking

    g019756 Figure 63 Left control lever shown 1. Control lever 3. Stop plate 2. Bolt Figure 62 Checking the Tire Pressure 1. ROPS knob (locked 3. Roll bar in the upright Service Interval: Every 50 hours/Monthly (whichever position) position comes first) 2.

  • Page 46: Checking The Wheel Hub Slotted Nut

    Checking the Wheel Hub 5. Install the dust cap (Figure 66). Slotted Nut Service Interval: After the first 100 hours Every 500 hours Check and ensure that the torque of the slotted nut is 286 to 352 N-m (211 to 260 ft-lb). Note: Do not use anti-seize on wheel hub.

  • Page 47: Cooling System Maintenance

    Cooling System Maintenance Cleaning the Engine Screen and the Engine-oil Cooler Service Interval: Before each use or daily—Clean the engine screen. Before each use or daily—Clean the oil cooler (model 74925TE only). Before each use remove any buildup of grass, dirt, or other debris from the engine screen.

  • Page 48: Brake Maintenance

    Brake Maintenance Adjusting the Parking Brake Service Interval: After the first 100 hours Every 500 hours thereafter Check to make sure that the brake is adjusted properly. Follow this procedure after the first 100 hours or when you remove or replace a brake component. 1.

  • Page 49: Belt Maintenance

    Belt Maintenance Inspecting the Belts Service Interval: Every 50 hours Check the belts for squealing when the belt is rotating, blades slipping when cutting grass, frayed belt edges, burn marks and cracks are signs of a worn mower belt. Replace the mower belt if any of these conditions are evident.

  • Page 50: Replacing The Hydraulic-Pump Drive Belt

    g012515 Figure 74 1. Position the belt cover 3. Tighten the bolt 2. Slide belt cover under the side catches Replacing the Hydraulic-pump Figure 73 Drive Belt 1. Clutch pulley 5. Square hole in the idler arm for the ratchet 1.

  • Page 51: Controls System Maintenance

    Controls System Maintenance Adjusting the Control Handle Position There are 2 height positions for the control levers; high and low. Remove the bolts to adjust the height for the operator. 1. Disengage the PTO, move the motion-control levers to the neutral-locked position, and set the parking brake. 2.

  • Page 52: Adjusting The Motion Control Linkage

    Note: The brake must be engaged and the motion-control levers must be out to start the engine. The operator does not have to be in the seat because of the jumper wire being used. Run the engine at full throttle and release the brake. 6.

  • Page 53: Adjusting The Motion-Control Damper

    Adjusting the Motion-control Damper The top damper mounting bolt can be adjusted to obtain a more desired motion-control lever resistance. See Figure 79 for mounting options. Figure 80 1. Flanged nut 2. Jam nut Figure 79 Right-hand motion control shown 1.

  • Page 54: Hydraulic System Maintenance

    Hydraulic System Maintenance Servicing the Hydraulic System Hydraulic Oil Type: Toro ® HYPR-OIL ™ 500 hydraulic oil or Mobil ® 1 15W-50. Important: Use oil specified. Other fluids could cause system damage. Each Hydraulic System Oil Capacity: 1.5 L (1.59 US qt)
  • Page 55 Every 500 hours—Change the hydraulic filters and ® ™ hydraulic oil when using Toro HYPR-OIL hydraulic oil (more often in dirty or dusty conditions). To replace the hydraulic oil, remove the filters. Replace both at the same time. Refer to the oil specifications under Servicing the Hydraulic System for the correct oil.

  • Page 56: Mower Deck Maintenance

    Mower Deck Maintenance Leveling the Mower Deck Setting up the Machine Note: Ensure the mower deck is leveled before matching the height of cut (HOC). 1. Position mower on a flat surface. 2. Disengage the blade-control switch (PTO), move the motion-control levers to the neutral-locked position, and set the parking brake.
  • Page 57 10. Fine-tune the adjustment nut on the front deck lift assembly by turning it (Figure 86). Note: To increase the height, turn the adjustment nut clockwise; to decrease the height, turn the nut counterclockwise. g017029 Figure 87 1. Bolts at the bottom of the height-of-cut plate 13.

  • Page 58: Servicing The Cutting Blades

    3. Rotate the blades until the ends face forward and blades as necessary. If a blade is damaged or worn, replace backward (Figure 90). it immediately with a genuine Toro replacement blade. For convenient sharpening and replacement, you may want to keep extra blades on hand.

  • Page 59: Removing The Blades

    To ensure optimum performance and continued safety conformance of the machine, use genuine Toro replacement blades. Replacement blades made by other manufacturers may result in non-conformance with safety standards. 1. Hold the blade end using a rag or thickly-padded glove.

  • Page 60: Removing The Mower Deck

    Removing the Mower Deck Before servicing or removing the mower deck, the spring-loaded deck arms must be locked out. WARNING Deck lift arm assemblies have stored energy. Removing the deck with out releasing the stored energy can cause serious injury or death. Do not attempt to disassemble the deck from the front frame without locking out the stored energy.

  • Page 61: Replacing The Grass Deflector

    Figure 96 1. Right stabilizer Figure 95 2. Deck strut (right side shown) 1. Clutch pulley 5. Square hole in the idler 3. Remove the rear deck lift attachment shoulder bolt and nut. arm for the ratchet 4. Remove the front deck lift attachment shoulder bolt and nut. 2.

  • Page 62: Cleaning

    Cleaning Cleaning under the Mower Service Interval: Before each use or daily 1. Disengage the blade-control switch (PTO), move the motion-control levers to the neutral-locked position, and set the parking brake. 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

  • Page 63: Storage

    Storage C. Stop the engine, allow it to cool, and drain the fuel tank; refer to Servicing the Fuel Tank in the Maintenance Section. Cleaning and Storage D. Restart the engine and run it until it stops. 1. Disengage the power take off (blade-control switch E.

  • Page 64: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The blade-control switch (PTO) is 1. Move the blade-control switch (PTO) engaged. to the disengaged position. 2. The parking brake is not on. 2. Set the parking brake. 3.
  • Page 65 Problem Possible Cause Corrective Action The machine does not drive. 1. The bypass valves are not closed tight. 1. Tighten the bypass valves. 2. The pump belt is worn, loose, or 2. Change the belt. broken. 3. The pump belt is off a pulley. 3.

  • Page 66: Schematics

    Schematics Wire Diagram (Rev. A)
  • Page 67 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 68 Instructions for Obtaining Warranty Service The Toro Company and its affiliate, Toro Warranty Company, pursuant to an If you think that your Toro Product contains a defect in materials or agreement between them, jointly promise to the original purchaser to repair workmanship, follow this procedure: the Toro Products listed below if defective in materials or workmanship.

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74925teZ master professional 6000 series

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